VHF K5+ User manual

K5+
Original Operating
Instructions
dentalportal.info
Originalbetriebsanleitung
Instrucciones de uso originales
Mode d’emploi d’origine
Istruzioni d’uso originali

Contents
1 Welcome 5
1.1 About this document 5
1.2 Used symbols 5
1.3 Structure of safety notes 5
2 General safety instructions 6
3 Operating regulations 8
3.0.1 Intended use 8
3.0.2 Controlling the machine through software 8
3.0.3 Maintenance and cleaning 8
3.0.4 Spindle 8
3.0.5 Unattended operation 8
3.0.6 Transportation and storage 9
4 Machine overview 10
4.1 Front side of the machine 10
4.2 Connection panel 10
4.3 Working chamber door 10
4.4 Working chamber 11
4.5 Accessories container 12
4.6 Anti-soiling concept 12
4.7 CAM computer 12
4.8 Sound emission 13
4.9 Location of the identification plate & serial number 13
4.10 Axes 13
4.10.1 Linear axes 13
4.10.2 Rotary axes 13
4.11 Technical data 14
5 Installing the machine 15
5.1 Checking the scope of delivery 15
5.2 Choosing the installation site 16
5.3 Machine installation (schema) 17
5.4 Establishing the electric connection 18
5.5 Removing the transport lock 18
5.6 Installing the pneumatics 19
5.6.1 Overview compressed air regulator 20
5.6.2 Installing the pneumatic hose 20
5.6.3 Adjusting the air pressure with the compressed air
regulator 21
5.7 Installing the air extraction system 22
5.7.1 Requirements for the suction unit 22
5.7.2 Installing the suction unit 22
5.7.3 Connecting the suction hose with the optional hose
connection 22
5.7.4 Installing the switching unit 23
5.8 Integrating the machine into the network 24
5.9 Configuring the webcam 27
5.9.1 What to do when devices are in use in SX Virtual
Link 28
5.9.2 What to do if the machine is unreachable 28
5.9.3 Network configuration via the machine's web
server 28
5.9.4 Resetting the network configuration to factory
defaults 28
6 Operation: Preparing jobs 29
6.1 Starting the machine 29
6.2 Starting the machine with a tool in the collet chuck 30
6.3 Switching off the machine 30
6.4 Mounting & removing blanks 31
6.4.1 Mounting discs in the working chamber 31
6.4.2 Mounting blocks to the block holder 32
6.4.3 Mounting the block holder in the working chamber34
6.4.4 Using an optional abutment holder 34
6.5 Managing tools 34
6.5.1 Inserting and exchanging tools 35
6.6 Deactivating and activating the ionizer 36
7 Operation: Executing jobs 37
7.1 Starting jobs 37
7.2 Aborting machining 37
7.3 Job interruptions and job abortions 38
7.3.1 How to proceed in case of a job interruption 38
7.3.2 How to proceed in case of a machine malfunction 38
7.3.3 How to proceed in case of a tool breakage 38
7.3.4 How to proceed in case of a power failure 39
7.4 Emergency opening of the working chamber door 39
8 Maintenance and do-it-yourself 41
8.1 Maintenance section 41
8.2 Basic maintenance 41
8.3 Preventive maintenance 41
8.4 Where to get service? 41
8.5 Definition of wear parts 41
8.6 Cleaning the working chamber 42
8.7 Cleaning the collet chuck 43
8.8 Checking the compressed air regulator 45
8.8.1 Checking the water separator for condensate 46
8.8.2 Exchanging/ cleaning the contaminated filter cart-
ridge 46
8.9 Cleaning the housing 46
8.10 Exchanging the main fuse 46
8.11 Calibrating the axes 47
8.12 Replacing the tool magazine inserts 48
Original Operating Instructions:K5+
Version: 12/16/2021
EN 3

8.13 Replacing the clamping system of the blank holder 49
8.14 Updating the software and firmware 51
8.14.1 Updating the manufacturing software 51
8.14.2 Updating the firmware of the machine 51
8.15 Maintenance table 52
9 Disposal 54
9.1 Disposing of the machining residues 54
9.2 Disposing of the machine 54
10 Troubleshooting 55
Index 58
Original Operating Instructions:K5+
Version: 12/16/2021
Contents
EN 4

1 WELCOME
Thank you for your purchase of this K5+ dental
machine. The machine is delivered to you with pride
and confidence. It was produced using the latest tech-
niques and strict quality control.
These operating instructions were prepared to help
you understand all functions of your new dental
machine. It should also help you keep the machine in
good conditions so that you may enjoy many hours of
productive work.
You may find updates to this document at:
dentalportal.info – search for K5+
1.1 About this document
This document is designed and released for the
following groups/ individuals:
nEnd users
nAuthorized resellers
nAuthorized service technicians
1.2 Used symbols
Instructions
Single or general instruction
1. Numbered action step
Result
Additional symbols
Cross reference
nList (first level)
List (second level)
1. Numbered image labels
Correct or Do this
Incorrect or Do not let this happen or Don't do
this
Information to make work more efficient
Important information without any danger for
people or objects
Additional information
User interface description
[Buttons]
<KEYS>
User interface text
Text that you need to enter
1.3 Structure of safety notes
SIGNAL WORD Type and source
of hazards
Further explanations and consequences when ignoring
the hazard.
Instructions to avoid the hazard.
The following signal words may be used:
DANGER
DANGER indicates a hazardous situation which will
result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which can
result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which can
result in minor or moderate injury.
NOTICE
NOTICE indicates a situation which can lead to physical
damage of the product or in the surrounding areas.
Welcome EN 5
Original Operating Instructions:K5+
Version: 12/16/2021

2 GENERAL SAFETY
INSTRUCTIONS
DANGER
Incorrect operation of the machine
Before installing, maintaining and operating
the machine, read all documents provided
with the machine.
If it is unclear how to operate the machine in any
way, do not use the machine and contact customer
service.
Ensure that every user has access to the operating
instructions.
Instruct every user on safe and proper machine hand-
ling.
Danger to life due to an electric shock
If you come into contact with electrically
charged parts, you can suffer from an electrical
shock. Water increases the risk significantly.
Do not remove the housing of the machine.
Only have qualified electricians work on any electric
equipment.
Ensure that an operational Residual Current Device/
Ground Fault Circuit Interrupter is installed on the
electric circuit of the machine.
Run power cables so that they cannot be damaged
by sharp edges.
Before switching on the machine, check power
cables for damage.
Before unplugging the power cable, switch off the
machine at the main power switch.
In the following cases, disconnect the
machine from the electrical source imme-
diately and prevent it from being restarted:
nWhen machine connections or electric cables are
damaged
nBefore you check or run electric cables
Replace damaged cables with original man-
ufacturer's spare parts.
Never perform any troubleshooting while the
machine is operating.
Only have authorized service technicians repair the
machine.
Do not touch the ion jets in the working chamber
when the machine is switched on.
Do not touch the machine and especially the cables
with wet or damp hands.
Check the environment of the machine and all
accessible internal areas daily for leaked liquid and
remove any liquids near or in the machine imme-
diately.
Never put any machines or devices which are
powered by electricity under the machine.
Do not put any objects onto the machine.
WARNING
Respiratory diseases when processing harmful
materials
If you inhale harmful materials during their processing,
your respiratory tracts may be damaged.
Always use a suitable air extraction system during
dry machining.
Use a suction device with an extra-fine particle filter.
Avoid materials which damage your health.
Danger to health if using the ionizer when safety
devices are inactive
When the external air extraction system or the
compressed air supply are disabled or not working as
required, ozone concentrations that can threaten your
health may occur in the working chamber.
Only use the ionizer when the external air extraction
system and the compressed air supply are working
properly.
Do not inhale the ionized air in the direct vicinity of
the ionizer.
Crushing hazard and risk of cutting injuries through
moving machine parts
Through the moving axes and the rotating spindle you
can suffer bruises and cuts.
Only use the machine when the working chamber
door is completely closed and undamaged during
machining.
Store the key for the emergency release in a place
where only authorized persons have access.
Do not circumvent or deactivate safety devices of
the machine.
Check the machine regularly for damage, especially
the safety devices.
Have damaged safety devices repaired by customer
service only.
Use only original manufacturer’s equipment and ori-
ginal spare parts in the machine.
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – General safety instructions
EN 6

Keep children and animals away from the machine.
Do not remove the housing of the machine.
Service Mode: Risk of cutting injuries and bruises as
well as hazards through ejected debris
If you operate the machine in any “Service Mode” with
the working chamber door open, the risk of injury is
increased significantly.
Operate the machine in “User“ mode only unless
you have been authorized by the machine's man-
ufacturer to use other modes.
Even if you are an authorized user, use the “Service
Modes” only when necessary.
While in any “Service Mode”: Do not reach
into the working chamber while the axes are
moving or during machining.
While in any “Service Mode”: Everyone within
reach of the machine must wear protective
eye wear.
Hearing damage due to loud noise
If you are regularly exposed to loud machining noise,
you may suffer from hearing loss and tinnitus.
If loud noise cannot be avoided, wear ear pro-
tection during machining.
Risk of injuries through loose pneumatic
components under air pressure when connections
are open
Loose pneumatic components can move extremely fast
and unpredictably and may cause injury.
Before you run the pneumatic hoses, close the com-
pressed air supply valve.
Before you check the pneumatic hoses and pneu-
matic connections, set the air pressure to a minimum
value.
In case of defective machine connections and
pneumatic hoses, disconnect the machine
from the external compressed air supply and the
electrical source.
Contact customer service if connections are dam-
aged or defective.
CAUTION
Risk of injuries when opening or closing the working
chamber door
When you open or close the working chamber door,
the moving working chamber door may crush your
fingers. Objects on the machine may fall and cause
injuries or damage.
When you open and close the working chamber
door, use one hand and keep the other hand away
from the machine.
When you close the working chamber door, ensure
your hands do not get caught between the door and
the machine housing.
Do not place objects on the machine.
Trip, fall and slipping hazards
Run cables in such a way that persons cannot
trip over them.
Keep the working environment and install-
ation site clean.
Risk of cutting injuries and burns
If you touch tools or sharp edges on blanks or the
machine, you may suffer from cuts. If you touch the hot
spindle body or hot tools, you may suffer from burns.
Wear gloves when you perform manual work
at the machine or with blanks / tools.
Reduced ability to act with insufficient lighting
In case of an insufficient lighting your judgment and /
or your precision may be reduced.
Ensure that the lighting in your working envir-
onment is sufficient.
Risk of injury in case of malfunctions caused by
insufficient maintenance
If you do not maintain the machine as required,
malfunctions may occur which can lead to injuries.
Take note of the intervals and conditions mentioned
in the maintenance table in the operating instruc-
tions. Carry out the respective maintenance tasks
accordingly.
Health risks through constant malpositioning if your
working environment is not sufficiently ergonomic
Over the long run, an improper or one-sided posi-
tioning can be a risk to your health.
Set up an ergonomic work environment.
Ensure the seat height and monitor position is ideal
and the lighting is sufficient.
K5+ – General safety instructions EN 7
Original Operating Instructions:K5+
Version: 12/16/2021

3 OPERATING
REGULATIONS
If you violate the following regulations, you may lose
your entitlement to benefits.
NOTICE Machine damage if you
violate these regulations
If you violate the following regulations, your machine
may get damaged and/ or cause damage in the
surrounding area(s).
Thoroughly follow all instructions and information in
this section.
3.0.1 Intended use
The machine and the manufacturing software have
been designed for the commercial processing of
approved dental materials by specially trained persons.
The processed objects require additional work before
their use on patients.
Only process materials that you can select in the
manufacturing software.
Only use the machine and manufacturing software in
a commercial environment.
Before creating jobs, verify if the objects being pre-
pared may be utilized at the place of use according
to local and/ or national regulations or other author-
ized organizations or entities (e.g. professional asso-
ciations, health authorities). In particular, verify if the
material is approved for the machined object type
and if the object type is designed in accordance with
applicable regulations. Neither the manufacturing
software nor the machine will inform you about pos-
sible regulatory infringements, but will execute jobs
in accordance with the preferences and materials set
by the user.
Verify that each object type and each material in
your jobs are authorized manufacturing materials. If
mandated by local or national regulations, obtain rel-
evant authorization from the responsible organ-
izations or entities (e.g. professional associations,
health authorities).
Only import objects into the manufacturing software
which correspond to the object types that you can
select in the manufacturing software. While you can
import/ manufacture any other objects as well,
neither the manufacturing software nor the machine
are designed for these other objects and should not
be used in this way.
Do not manufacture implants or parts of objects that
are designed to have contact with implants. These
parts include parts of two-part abutments which
contain the connection geometry for the implant.
Do not manipulate the connection geometry of pre-
fabricated abutments (“prefab abutments”) and you
must always check finished objects for accurate con-
nection geometries (i.e. that connection geometries
of finished jobs have not been damaged).
3.0.2 Controlling the machine through soft-
w are
You control the machine through specially designed
applications which are supplied with the machine.
Always use the latest program version that officially
supports your machine.
Before installing or operating the machine, read the
documentation for the applications.
Ensure that your CAM computer meets all system
requirements.
3.0.3 Maintenance and cleaning
Maintenance and cleaning is part of standard machine
usage.
Clean and maintain the machine as required. Only
then can the machine reach a long service life.
3.0.4 Spindle
The spindle of your machine is a high-precision instru-
ment.
Do not use unbalanced tools at high rotational
speeds. Such an imbalance puts a great strain on the
spindle’s ball bearings, which can cause the bearings
to be damaged.
When working in the working chamber, do not
apply manual pressure against the spindle.
3.0.5 Unattended operation
If the machine runs unattended, the risk of material
damage is increased.
Only allow unattended operation of the machine to
occur if the following conditions are met:
nThe national and local laws allow it.
nThe working chamber of the machine is com-
pletely clean.
nUnauthorized users cannot access the machine.
nThe room in which the machine is located has an
automatic fire detection system.
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Operating regulations
EN 8

3.0.6 Transportation and storage
WARNING Injuries caused by unsafe
transportation
If you transport the machine unsafely, the machine
may slip and cause injuries.
Always transport unpacked machines indi-
vidually and do not stack them.
Ensure that only trained personnel transport the
machine to and from the installation site.
Ensure that the housing of the machine is com-
pletely closed.
Always transport the machine in an upright position.
Transport and position the machine with as many
people as required for the weight of the machine in
accordance with local and/ or national laws and reg-
ulations.
Before carrying an unpacked machine, install the car-
rying aid that was provided with the machine and
ensure that all components are properly fixed. Do
not use a different carrying aid.
Grab unpacked machines only at the handles
of the carrying aid. Do not tilt the machine
when carrying it.
NOTICE Short-circuit hazard when the
machine is too cold
If the machine is transported from a cold environment
into a warmer environment, a short circuit may occur
caused by condensate.
Before switching on the machine after trans-
portation, ensure the following:
nThe ambient air has the allowed temperature.
nThe machine has the same temperature as the
ambient air. This will take at least 48 hours.
nThe machine is completely dry.
The supplement about the carrying aid and
transport lock is delivered with the machine.
It is also downloadable at
https://www.dentalportal.info/community.
Ensure that the following conditions are met during
the whole transport and/ or storage period:
nPermitted ambient conditions for storage / trans-
port:
– Ambient temperature (storage/ transport):
between -20 and 60 °C
– Relative air moisture: max. 80%, non-
condensing
nPermitted ambient conditions for operation:
– Indoor location
– Dust-free location, pollution degree 2 (IEC
60664-1)
– Height of the installation site: up to 2000 m
(6561 ft) above mean sea level
Preparing transportation or storage
Before transporting or storing your machine, the
following preparations are necessary:
1. Remove all blanks from the working chamber.
2. Clean the working chamber. Ensure that the work-
ing chamber is completely dry.
3. Install the transport lock. For this, see the cor-
responding steps on the supplement.
4. Ensure that the housing of the machine is com-
pletely closed.
5. Switch off the machine at the main power switch.
6. Disassemble the machine components by following
the installation instructions in reverse order.
7. If you need to carry the machine, install the car-
rying aid. For this, follow the corresponding steps
on the supplement.
8. In case of overseas transport, take proper measures
against corrosion.
Repackaging
To repack the machine after preparing its trans-
portation or storage, the following steps are necessary:
1. If possible, use the original packaging. If the ori-
ginal packaging is not available, use a packaging of
similar size and quality.
Original packaging is available from
customer service.
2. Pack the machine and its accessories securely.
3. Protect the packaging against slipping. If machines
are properly packed and protected against slip-
ping, they may be stacked.
K5+ – Operating regulations EN 9
Original Operating Instructions:K5+
Version: 12/16/2021

4 MACHINE OVERVIEW
With your K5+ you can process blanks of different
materials to create high quality objects for the dental
sector. You can find a list of the materials which you
can process with the machine in the manufacturing
software.
The machine is designed for dry machining.
4.1 Front side of the machine
FIG. 1 FRONT SIDE OF THE MACHINE
1. Connection panel
2. Working chamber door
3. View window to the working chamber
4. Recessed grip for opening the working chamber door
5. Accessories container
6. Suction opening for the air extraction system
7. Identification plate
4.2 Connection panel
FIG. 2 CONNECTION PANEL
1. Power connection including glass fuse T6,3A L250V
2. Main power switch
3. Pneumatic connection (6 mm push-in fitting)
4. Network port (Ethernet RJ-45)
5. Suction unit data port (6 pins, IEC 61076-2-106)
4.3 Working chamber door
The working chamber door locks the working chamber
and protects the user from injuries during operation.
You can open and close the working chamber door
manually.
You cannot open the door when the machine is
switched off or while the axes are moving.
To open or close the working chamber door, pull it
upwards or push it downwards with your hand. Use
the recessed grip of the door.
FIG. 3 WORKING CHAMBER DOOR
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Machine overview
EN 10

4.4 Working chamber
You can mount blanks and insert tools into the working
chamber. This is where the blanks are processed.
FIG. 4 WORKING CHAMBER
1. Left ion jet
2. Webcam
3. Spindle with collet chuck for picking up tools
4. Right ion jet
5. Measuring key
6. Tool magazine
7. Blank holder; Rotational axis A
8. Rotational axis B
Colors of the working chamber lighting
If the working chamber lighting is insufficient,
provide additional lighting.
The machine illuminates the working chamber in
different colors. The color will change depending on
the state of the machine. You will find the colors and
respective machine status in the following table:
Color Status
Green The machine is ready for operation.
You can open the working chamber door.
White The machine is ready for operation.
The working chamber door is open.
Blue The machine is operating.
The working chamber door is locked.
Red A machine malfunction has occured.
Color Status
The working chamber door is locked.
K5+ – Machine overview EN 11
Original Operating Instructions:K5+
Version: 12/16/2021

4.5 Accessories container
In the accessories container below the working
chamber, you can store blanks, tools, and the spindle
service set ready to hand.
To access the accessories container, manually pull it
out of the machine.
FIG. 5 OPENING THE ACCESSORIES CONTAINER
FIG. 6 ACCESSORIES CONTAINER (BLANKS AND TOOLS NOT PROVIDED)
To close the accessories container, push it into the
machine until it is completely closed.
4.6 Anti-soiling concept
The anti-soling concept decreases the soiling and wear
of sensitive machine parts.
The anti-soiling concept does not replace the regular
cleaning of the machine. Without regular cleaning, the
machine life decreases significantly.
NOTICE Machine damage when dry
machining without an air
extraction system
When dry machining, an operational external air extrac-
tion system must be installed. Otherwise, the machine
will get soiled over time and become defective.
Always use a correctly installed and operational
external air extraction system during dry machining.
The anti-soiling concept consists of:
nThe external air extraction system ‒An
external suction unit creates a vacuum in the work-
ing chamber and extracts machining debris from
it.
nAir that is emitted into the working cham-
ber ‒Blows machining debris away from the
spindle and other machine parts.
nThe internal vacuum sensor ‒Constantly
monitors the vacuum in the working chamber.
nThe ionizer ‒The ionizer electrically discharges
machining debris of certain materials to reduce
their distribution in the working chamber.
4.7 CAM computer
To operate the machine, you must use a computer
running Windows®(“CAM computer”) and specially
designed software (“manufacturing software”). The
manufacturing software consists of the following
components:
nDENTALCAM ‒A CAM application for creating
and calculating virtual blanks (“jobs”).
nDENTALCNC ‒A CNC application for machining
jobs and maintaining the machine.
To create and design the dental objects you also need
a CAD application (sold separately by specialist
dealers).
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Machine overview
EN 12

4.8 Sound emission
The actual sound emission of the machine varies
heavily depending on the manufacturing material and
the machining conditions.
If the machine is exceptionally loud, check the fol-
lowing operating conditions:
nCleanliness of the blank holder
nCondition of the tools
nQuality of the blanks
If loud noise cannot be avoided, wear ear protection
during machining.
Sound measurement
Measuring conditions:
nProcessed material: CoCr
nTool status: new
nMeasured value: sound pressure level (distance:
1m)
nMeasurement according to ISO 3746, survey
method 3
Established sound emission:
Operating condition
A-weighted
sound pressure
level
Processing 71 dB(A)
All other operating conditions (tool
change, movement of the axes etc.)
<70 dB(A)
4.9 Location of the identification
plate & serial number
The identification plate of the machine contains identi-
fying information such as the serial number. You can
find the identification plate and machine serial number
at the following location: Front side of the machine –
on page10
4.10 Axes
This machine has 5 axes: 3 linear axes and 2 rotary
axes.
4.10.1 Linear axes
The spindle moves along these axes.
FIG. 7 K5+:LINEAR AXES
4.10.2 Rotary axes
The blank holder rotates about these axes.
FIG. 8 K5+: ROTARY AXES
K5+ – Machine overview EN 13
Original Operating Instructions:K5+
Version: 12/16/2021

4.11 Technical data
Dimensions (W/D/H)
Unit Value
Footprint (approx.) mm
in 375 x 260 14.8 x 10.2
Housing fully closed
(approx.) mm
in 450 x 545 x 630 17.7 x 21.5 x 24.8
Minimum required space for
operation (approx.) mm
in 800 x 795 x 720 17.7 x 27.4 x 26.8
Base system
Unit Value
Weight (approx.) kg
lbs 91 201
Axes
– Rotational axis A/ B 5 360°/ ± 35°
Overvoltage category
(IEC60664-1) II
External compressed air supply
Unit Value
Min/ max. air pressure bar
psi 6/ 8 90/ 120
Recommended air pressure bar
psi 7 100
Air consumption (approx.)
– Ionizer deactivated
– Ionizer activated
l/min
cfm
l/min
cfm
50/64 (at 6/8 bar)
1.8/2.3 (at 90/120 psi)
80/102 (at 6/8 bar)
2.8/3.6 (at 90/120 psi)
Air purity (ISO 8573-1:2010) Solid particles: class 3
Water content: class 4
Residual oil content: class 3
External air extraction system
Unit Value
Minimum extraction capacity l/min
cfm 2,500 (at 220 hPa) 88.3 (at 3.2 psi)
Suction unit Designed for the commercial
use in the dental sector
Equipped with a filter of the
filter class M
Ambient conditions
Unit Value
Relative air moisture 80%, non-condensing
Ambient temperature for stor-
age/transport °C
°F -20 – 60 -4 – 140
Ambient temperature for
operation °C
°F 10 – 35 50 – 95
Location type Indoor
Maximum height above
mean sea level m
ft 2000 6561
Ambient air (IEC60664-1) Dust free, pollution degree 2
Spindle
Unit Value
Model SFK 300P (synchronous)
Maximum rotational speed rpm 60,000
Nominal power under
continuous operation (S1) W 300
Nominal power under unin-
terrupted periodic operation W 450
Unit Value
(S6)
Peak power (Pmax) W 500
Diameter collet chuck mm 3
Tool changer
Unit Value
Maximum tools in magazine 16
Maximum tool length mm 40
Standard blank holder
Unit Value
Min./ max. disc diameter mm 98.5/ 98.8
Maximum disc height mm 40
Min. / max. height of the disc
rim mm 9.8/ 10.5
Connections
Unit Value
Pneumatic connection, push-
in fitting (Diameter) mm 6
Power connection VAC
Hz
W
100 – 240
50/60
640
Glass fuse T6,3A L250V
Network port
– Speed RJ-45 10BASE/100BASE-
TX/1000BASE-T (Auto-
sensing)
Data port for supported
suction unit or switching unit Yes
Hose connection for external
air extraction system
(Diameter)
mm 45
Pin assignment of the suction unit data port
FIG. 9 PIN ASSIGNMENT OF THE SUCTION UNIT DATA PORT
1. + 24 V, switched, output 1
2. + 24 V, switched, output 2 (not used)
3. +24 V, continuous
4. Return signal output 2 (not used)
5. Return signal output 1 (not used)
6. Ground (PE)
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Machine overview
EN 14

5 INSTALLING THE
MACHINE
5.1 Checking the scope of delivery
Unpack the machine and ensure that you have
received the following items:
1 2
3 4 5 6
7 8 9 10
11 12 13 14
1. 1xMachine K5+
2. 1xSpindle service set
3. 1xPower cable
4. 1xEthernet network cable (type: straight)
5. 1xKey for the emergency release of the working chamber
door
6. 1xPneumatic hose
7. 1xAdministrated tool board (ATB) in the accessories con-
tainer
8. 1xCleaning brush for the blank holder in the accessories
container
9. 1xCrevice nozzle (for cleaning the working chamber)
10. 1xCompressed air regulator
11. 1xCalibration set: 1 micrometer, 3 blanks for man-
ufacturing test and calibration specimen, 1 radius cutter
with 2 teeth (P200-R2-40)
12. 1xMeasuring pin
13. 2xTool magazine inserts
14. 1xDrill bit (2.8mm) for tool positions
Not depicted:
nThis document
n1 x Carrying aid for transporting the machine
n1 x Transport lock in the working chamber
n1 x Supplement about removing the carrying aid
and transport lock
n4 x Spare screw for the tool magazine cover
Keep the packaging of the machine, the carrying aid
and the transport lock for future transports.
K5+ – Installing the machine EN 15
Original Operating Instructions:K5+
Version: 12/16/2021

5.2 Choosing the installation site
The installation site must meet the following criteria:
nFirm and even surface, must be able to carry the
weight of the machine.
nAlternating current source.
nAn operational Residual Current Device/ Ground
Fault Circuit Interrupter on the electric circuit of
the machine.
nMachine requires an external air extraction system.
nMachine requires an external compressed air sup-
ply.
nAccess to the internet and local computer network
via cable.
You can find specific values and additional require-
ments in the chapter on technical data. Technical
data – on page14
Distances to maintain
NOTICE Damaging of the machine if
safety distances are not
maintained
If you do not maintain the safety distances, the
movable parts of the housing can collide with
obstacles when being opened and get damaged. If the
ventilation openings are covered, the machine may
overheat and get severely damaged.
Ensure that the following safety distances are always
maintained.
FIG. 10 DISTANCES TO MAINTAIN
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Installing the machine
EN 16

5.3 Machine installation (schema)
You can either use the switching unit including
the control cable or the data cable of supported
suction units. The data cable must be provided
by the manufacturer of the suction unit.
FIG. 11 MACHINE INSTALLATION (SCHEMA)
1. Power connection
2. Ethernet network cable
3. Pneumatic hose
4. Suction unit
5. External compressed air supply
6. Data cable of supported suction units (optional)
7. Control cable of the switching unit (optional)
8. Suction hose
9. Switching unit (optional)
K5+ – Installing the machine EN 17
Original Operating Instructions:K5+
Version: 12/16/2021

5.4 Establishing the electric con-
nection
NOTICE Damaging of the machine
through heavy voltage
fluctuations and power surges
Heavy voltage fluctuations and power surges can
disrupt the control unit and can cause system failures.
Connect the machine to a dedicated current circuit
or ensure that no devices are connected that can
cause heavy voltage fluctuation when switched on.
If heavy voltage fluctuations cannot be avoided,
install a surge protector that protects the machine
from heavy voltage fluctuations.
NOTICE Short-circuit hazard when the
machine is too cold
If the machine is transported from a cold environment
into a warmer environment, a short circuit may occur
caused by condensate.
Before switching on the machine after trans-
portation, ensure the following:
nThe ambient air has the allowed temperature.
nThe machine has the same temperature as the
ambient air. This will take at least 48 hours.
nThe machine is completely dry.
The machine requires a continuous power supply for
proper operation.
1. Plug the provided power cable into the power con-
nection at the connection panel of the machine.
2. If power failures occur regularly at the installation
location or if there are frequent voltage fluc-
tuations, install an Uninterruptible Power Supply
(UPS), type online/ VFI (IEC 62040-3, class 1).
If a power failure occurs during job execu-
tion, the tool may break and the blank may
be destroyed.
3. Insert the plug of the cable into a socket that is pro-
tected by a Residual Current Device/ Ground Fault
Circuit Interrupter.
5.5 Removing the transport lock
Before operating the machine for the first time, you
must remove the transport lock. The transport lock
prevents the spindle from getting damaged during
transport.
1. Ensure the following:
nThe machine is connected to the electrical
source.
nThe CAM computer is not connected to the
machine.
2. Switch on the machine at the main power switch.
3. Open the working chamber door.
4. Switch off the machine at the main power switch.
5. Remove the transport lock as shown in the sup-
plement.
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Installing the machine
EN 18

5.6 Installing the pneumatics
WARNING Risk of injuries through
leaking compressed air and
lashing pneumatic hoses
Open or loose pneumatic connections can cause
severe injuries.
Ensure that during installation and maintenance
of the pneumatic hoses and of the compressed air
regulator compressed air is not conducted through
the hoses and connections.
Before conducting compressed air through the
hoses and connectors, verify that the hoses are
securely inserted into the correct connectors and
that they are not damaged. This also applies to the
compressed air regulator.
Do not conduct compressed air through damaged
hoses and connectors.
NOTICE The spindle may suffer
bearing damage and electrical
damage if the compressed air is contaminated
The incoming compressed air must be dry and oil-free
according to ISO 8573-1:2010 because the
compressed air regulator only serves as an indicator
for contaminated air.
Air purity according to ISO 8573-1:2010
Solid
particles
class 3 Filtration degree better than 5µm
for solid particles
Water
content
class 4 Maximum pressure dew point
+3°C
Residual oil
content
class 3 Maximum oil content: 1 mg/m3
Ensure that the compressed air meets the above
requirements.
Only connect the machine to the compressed air
supply if the compressed air regulator is properly
installed.
Connect the machine to the compressed air supply
only via the provided compressed air regulator.
You can find specific values and additional require-
ments in the chapter on technical data. Technical
data – on page14
The machine requires the compressed air for the
following tasks:
nFor the opening and closing of the collet chuck
during tool changes.
nFor the spindle sealing air which prevents foreign
bodies from entering the spindle.
nFor the sealing air in the working chamber that
keeps machining debris away from sensitive
machine parts.
nFor the ionizer.
K5+ – Installing the machine EN 19
Original Operating Instructions:K5+
Version: 12/16/2021

5.6.1 Overview compressed air regulator
The machine is connected to the external air supply via
a compressed air regulator. You can use this regulator
to monitor and regulate the pressure of the incoming
air.
The compressed air regulator is supplied with the
machine and needs to be mounted on the side of the
machine housing when installing the machine. The
regulator has the following connections:
n1/8” internal thread, fitted with male compressed
air connector to connect the external compressed
air supply
n6 mm push-in fitting to connect the machine.
NOTICE Failure of the water separator
caused by a wrong alignment
of the compressed air regulator
The compressed air regulator must always be
mounted in an upright position because otherwise
the water separator will not work.
Mount the compressed air regulator in an upright
position.
On the left side of the machine are two bores which
you can use to mount the compressed air regulator on
the machine.
Mount the compressed air regulator in an upright
position, using the oval-head screws provided in the
bores.
FIG. 12 MOUNTING THE COMPRESSED AIR REGULATOR
5.6.2 Installing the pneumatic hose
FIG. 13 INSTALLING THE PNEUMATIC HOSE
1. Close the external compressed air supply valve.
2. Use the provided pneumatic hose to connect the
right pneumatic connection of the compressed air
regulator to the pneumatic connection of the
machine.
3. Connect the external compressed air supply to the
left pneumatic connection of the compressed air
regulator.
4. Thoroughly verify that all external pneumatic hoses
are properly seated in their corresponding con-
nections and that the hoses and connectors are
undamaged.
5. If all hoses and connectors are properly installed
and undamaged, open the external compressed air
supply valve.
Original Operating Instructions:K5+
Version: 12/16/2021
K5+ – Installing the machine
EN 20