VIAIR 30031 User manual

IMPORTANT:
It is essential that you and any other operator of this
product read and understand the contents of this
manual before installing and using this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
USER MANUAL
30031 – TLC BOOST AIR SOURCE KIT
42041 – TLC BOOST XL AIR SOURCE KIT
PN 30031

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
IMPORTANT SAFETY INSTRUCTIONS
CAUTION - To reduce risk of electrical shock:
- Do not disassemble or attempt to repair or modify unit while it is still connected to the vehicle.
- Do not use this product in an area where it can fall or be pulled into water or other liquids.
- Do not reach for this product if it has fallen into liquid.
- Use this compressor with 12-Volt DC systems only.
- This product should never be left unattended during use.
WARNING - To prevent injury:
- Close supervision is necessary when this compressor is being used near children. Never allow a
child to operate this compressor.
- This compressor will become very HOT during and immediately after use. Do not touch any parts
with bare hands, other than the ON/OFF switch during and immediately after use.
- Donotusethisproductnearamesorexplosivematerialsorwhereaerosolproductsarebeing
used.
- Donotoperatethisproductwhereoxygenisbeingadministered.
- Do not pump anything other than atmospheric air.
- Never use this product while sleepy or drowsy.
- Donotuseanytoolsorattachmentswithoutrstdeterminingmaximumairpressureforthattool
or attachment.
- Never point any air nozzle or air sprayer toward another person or any part of the body.
- This air compressor is equipped with an Automatic Reset Thermal Protector, and can
automaticallyrestartafterthethermalprotectorresets.Alwayscutopowersourcewhenthermal
protector becomes activated.
- Use only in well ventilated areas.
- Afteruse,alwaysreleaseexcesspressurefromthecoilhoseandtank.Turnotheunitandwith
theinatorstillconnectedtothehose,pullthetriggertoreleaseexcesspressure.
TLC BOOST/BOOST XL AIR SOURCE KIT COMPONENTS LIST:
Please familiarize yourself with the components list in this manual before you begin to use your
compressor.
A. TLC BOOST/BOOST XL Compressor
B.TLCInatorwith120PSIgauge(BOOST)or160PSIgauge(BOOSTXL)
C. Rebuildable Presta Head attachment
D. 90-Degree Twist-on Schrader attachment
E. Blow Gun
F. 2-Pin SAE connector attachment with Terminal Rings
G AirFilterhousingwith(2)replacementairlterelements
H. 30ft. Inside Braided Coil Hose
I. Inationtipskit
A. B.
C. D.
F. G. H. I.
E.

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
INSTALLATION INSTRUCTIONS
CONNECTING TO THE BATTERY USING THE 2-PIN SAE TERMINAL RINGS
The Terminal Rings allow you to mount the compressor permanently to a vehicle and also provide a more
practical way of using it as a portable. Do not connect the Red Terminal Ring to any power source other
thanthePositive(+)Terminalofyourvehicle’sbattery.
a.Makesurethevehicle’sengineandignitionareo.
b.InstalltheRedTerminalRingonthePositive(+)terminalpostofyourbattery,thiscanbedoneby
removing the nut that holds the clamp in place, installing the terminal ring, and re-tightening the
nut.Refertoyourvehicle’sowner’smanualforhelpifneeded.
c.InstalltheBlackTerminalRingontheNegative(-)terminalpostofyourbatteryorother
ground source.
d. Connect compressor power cord to the 2-Pin SAE terminal.
MOUNTING THE COMPRESSOR
a.Usingthehardwareprovided,mountthetankonaFLAT,UPRIGHT,ANDSECURElocation.
b.Routethecompressor’spowercordtotheterminalringsandconnectusingthe2-PinSAEplug.
c.Ifit’snecessarytomountthecompressorinaplacebeyondthepowercord’sreachtothe
Terminal Ring attachment, refer to the amp draw chart on the last page of this manual and use
appropriategaugewiretoextendyourbatteryTerminalRingattachments.Whenindoubt,always
usethenextlargerwiresize.
IMPORTANT NOTES:
a.Ifmountingintheenginecompartment,openyourhoodtoallowmaximumcoolingofthe
compressor unit during prolonged use. The cooler the ambient temperature, the less chance the
compressor will overheat.
b.Thiscompressorismoisture&dustresistant,butNOTDIRTORWATERPROOF.Donotmount
compressorinlocationswheretheunitislikelytocomeincontactwiththeelements.
OPERATING THE COMPRESSOR
Toavoiddrainingyourbatteryandassurethecompressorisgettingtheproperamperage,makesure
yourvehicle’sengineisrunningduringoperation,especiallyifusingforaprolongedperiodoftime.
Makesuretheairlterisinstalled,asthisisavitalcomponenttothelongevityofyourcompressor.
a.ConnecttheCoilHoseStudtotheQuickConnectCoupleronyourTLCBOOST/BOOSTXLtank.
ThiscanbedonebysimplypushingtheStudintotheQuickConnectCoupler.
b.ConnecttheTLCInatororBlowGuntotheotherendoftheCoilHose.
c.TurnonyourTLCBOOST/BOOSTXLbyippingtheswitchtotheON(I)position.
d.Thecompressorwillstartrunningandautomaticallyshutowhenthereservoirhasbeenlledto
maxpressure,thiscantakeupto3minutesdependingonwhatmodelyouhave.
e.You’renowreadytoperformyourpneumatictasks!
f. Whendoneusing,disconnecttheCoilHosebypullingbackontheQuick-ConnectCouplercollar.
Be sure to hold the hose as built-up pressure can cause a slight burst during removal.

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
USING THE TLC TIRE INFLATOR
1. ConnectingtheTLCinator:
SelectaninationattachmentandconnectittotheTLCInatorQuick-ConnectCoupler.Then,
connecttheInatortoanairhosebyinsertingtheQuick-ConnectStudintotheairhosecoupler.
2. Inating/DeatingTires:
Toinate,squeezetheInationTriggerbypressingittowardsthehandleoftheinator,thiswill
allowairtoowintothetire.Todeate,presstheBleederValvelocatedonthesideofthebody,
this will release air from the tire.
3. Checking Tire Pressure:
Tochecktirepressureafterination/deation,simplyreleasetheInationTriggerortheBleeder
Valve. This will allow the needle in the gauge to settle and show the accurate pressure reading.
YoucanalsochecktirepressurebysimplyconnectingtheTLCInatortoatirevalvestem.
4. Storage:
AlwaysstoretheTLCInatorinthecarrybagprovidedtoprotectitfromimpactordamage.
WARNING:
•Neveroperateatanypressureexceedingthemaxreadingonthegauge.
•Usecautionwhenattachingorremovingairchuckfromvalvestems.
•Alwaysensurethattirevalvestemsaretightbeforeinating.
• Neverinateanytireorotherinatablepastitsratedpressuretoavoidexplosion,possibleinjuryordeath.
WARNING:Notintendedforusewithregularportablecompressors(unitsmeanttobeoperated
withanopen-endedairchuck).TheTLCInatorisequippedwithaclose-endedquickcoupler
(willholdpressureback).
REBUILDABLEPRESTAHEAD
Overtime,tubelesssealantcanclogtheinternalsoftheInatorandmakeithardtosetupyour
tires.That’swhywedesignedthePrestaHeadattachmenttobeeasilyrebuildable,soyoucan
cleanitperiodicallyandmaintainmaximumperformance.Refertothediagrambelowforassembly
instructions.
Bleeder Valve
Quick Connect Stud
Inflation Trigger
Quick Connect
Coupler
Gauge
*Tolerance: ±3%
HEAD CAP
3MM O-RING
HEAD
1MM O-RING
QUICKCONNECTSTUD(M)

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
COMPRESSOR MAINTENANCE & REPAIRS
a.DrainCoilHoseandtankaftereachuse.
b.Replacecompressorairlterelementperiodically.Replacementfrequencydependsonoperating
frequency and operating environment. For frequent use in dusty environment, we recommend that
youreplaceairlterelementatleastonceamonth.
c.Regularlycleandustanddirtfromcompressorcoolingnsand/ormotorhousing.
d. Your air compressor is equipped with a permanently lubricated, maintenance-free motor. Never
try to lubricate the compressor.
e.AllrepairsshouldbeperformedbyManufacturerorManufacturer’sAuthorizedService
Agencies only.
f. ForcompleteinformationregardingVIAIRWarranty,pleasevisit:www.viaircorp.com/warranty
SPECIFICATIONS
30031–TLCBOOSTAIRSOURCEKIT:(CECertied)
TankSize: 1.5gallon
Motor Voltage: 12-Volts
Max.CurrentConsumption: 30-Amps
Recommended Fuse: 40-Amps
Motor Type: Permanent Magnetic
Max.WorkingPressure: 120PSI*
Max.DutyCycle(@72°F&100PSI): 33%
MinutesOn/O(@72ºF&100PSI): 20On/40O
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Auto. Reset Thermal Protection: Yes
IngressProtectionRating: IP54
42041–TLCBOOSTXLAIRSOURCEKIT:(CECertied)
TankSize: 2.0gallon
Motor Voltage: 12-Volts
Max.CurrentConsumption: 30-Amps
Recommended Fuse: 40-Amps
Motor Type: Permanent Magnetic
Max.WorkingPressure: 150PSI*
Max.DutyCycle(@72°F&100PSI): 33%
MinutesOn/O(@72ºF&100PSI): 20On/40O
Max.AmbientTemperature: 158°F
Min.AmbientTemperature: -40°F
Auto. Reset Thermal Protection: Yes
IngressProtectionRating: IP54
* Donotexceedcompressor’smaxworkingpressuretopreventdamagetothecompressor.

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
PERFORMANCEDATATLCBOOST(PN30031)
PSI CFM A BAR LPM A
0 2.30 17 065.0 17
10 1.94 21 1.0 52.6 22
20 1.76 23 2.0 46.3 24
30 1.62 24 3.0 40.5 26
40 1.48 25 4.0 35.7 27
50 1.34 27 5.0 31.0 27
60 1.24 27 6.0 26.6 28
70 1.13 27 7.0 23.6 29
80 0.99 28 8.0 19.1 30
90 0.92 28 9.0 15.8 29
100 0.85 29 10.0 14.0 28
110 0.74 30
120 0.63 30
130 0.56 29
140 0.53 28
150 0.46 27
PERFORMANCEDATATLCBOOSTXL(PN42041)
PSI CFM A BAR LPM A
02.62 16 074 16
10 2.39 18 1.0 65 20
20 2.21 20 2.0 60 23
30 2.11 22 3.0 56 25
40 2.01 24 4.0 53 27
50 1.93 25 5.0 49 28
60 1.84 26 6.0 46 28
70 1.73 27 7.0 42 28
80 1.65 27 8.0 38 28
90 1.52 27 9.0 35 27
100 1.45 27 10.0 31 27
110 1.35 27
120 1.26 27
130 1.19 27
140 1.08 27
150 1.01 26

TLC BOOST/BOOST XL AIR SOURCE KIT
USER MANUAL
TROUBLESHOOTINGGUIDE:
Tankpressuredropswhen
compressor(s)shuto
1.Loosedraincock
2. Loose connections
1.Tightendraincock
2.Checkallconnectionswith
soap and water solution
and tighten
Compressor runs
continuouslyandairow
lower than normal
1.Excessiveairusage
2. Loose connections
3.Wornpistonringorinlet
valve.
4.Cloggedairlterelement
1. Decrease air usage
2.Checkallconnectionswith
soap and water solution
and tighten.
3. Replace compressor
4.Replaceairlterelement
Compressor runs
continuously causing
safetyvalve(ifequipped)
to open
1. Defective pressure switch
2. Defective safety valve
1. Replace pressure switch
2. Replace safety valve
Excessivemoisturein
discharge
1.Excessivewaterinairtank
2. High humidity
1.Draintank,tilttanktodrain.
Draintankmorefrequently
2. Move compressor to area
with less humidity, or use air
linelter.
Compressor will not run 1. No power, or power switch
in OFF position
2. Blown fuse
3. Motor overheats
4. Pressure switch failure
1.Makesurecompressor
switch is ON
2.Disconnectcompressor(s)
from power source, replace
fuse.(RefertoSpecications
section for correct
amperagerating)
3.Letcompressorscoolofor
about 30 minutes to allow
thermal overload switch to reset.
4. Replace pressure switch
Thermaloverload protector
cuts out repeatedly
1.Lackofproperventilationor
ambient temperature is too high
2. Compressor valves failed
1. Move compressor to well
ventilated area, or area with
lower ambient temperature
2. Repair or replace compressor
Excessive
knockingorrattling
1. Loose or damaged
mounting feet
2.Wornbearingoneccentricor
motor shaft
3. Cylinder or piston ring is worn
1. Replace mounting feet
2. Replace bearing or
piston assembly
3. Replace piston or compressor
CAUTION:NEVERDISASSEMBLESYSTEMWHILETANK
ANDCOMPRESSORISPRESSURIZED.
PROBLEM: POSSIBLE CAUSE(S) CORRECTIVE ACTION

15EDELMAN•IRVINE,CA92618
TEL:(949)585-0011
www.viaircorp.com R1-031522© VIAIR®Corporation
LIMITEDWARRANTY:
VIAIR® Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in
workmanshipandmaterialsforaperiodofoneyearfromitsoriginaldateofpurchase.Toreceivewarrantyserviceorrepair,please
contact VIAIR® Corporation.
Returnsshouldbemadewithinoneyearofthedateofpurchase,afteraReturnGoodsAuthorization(RGA)numberhasbeenassigned
by VIAIR® Corporation. For complete warranty details, please visit: www.viaircorp.com/warranty
PLEASE NOTE:
THISWARRANTYCOVERSPRODUCTDEFECTSONLY;ITDOESNOTCOVERINCIDENTALORCONSEQUENTIALDAMAGES
AS RESULT OF MISUSE OR ABUSE.
This Manual is proprietary to VIAIR® Corporation and no ownership rights are hereby transferred. No part of the Manual shall be used,
reproduced, translated, converted, adapted, stored in a retrieval system, communicated or transmitted by any means, for any commercial
purpose,includingwithoutlimitation,sale,resale,license,rentalorlease,withoutthepriorexpresswrittenconsentofVIAIR®.
VIAIR® doesnotmakeanyrepresentations,warrantiesorguarantees,expressorimplied,astotheaccuracyorcompletenessof
theManual.UsersmustbeawarethatupdatesandamendmentswillbemadefromtimetotimetotheManual.Itistheuser’s
responsibility to determine whether there have been any such updates or amendments. Neither VIAIR® noranyofitsdirectors,ocers,
employeesoragentsshallbeliableincontract,tortorinanyothermannerwhatsoevertoanypersonforanyloss,damage,injury,
liability,costorexpenseofanynature,includingwithoutlimitationincidental,special,directorconsequentialdamagesarisingoutofor
in connection with the use of the Manual.
Allthirdpartyproductnames,logos,andbrandsarepropertyoftheirrespectiveowners.Allcompany,productserviceandtrademark
namesareforidenticationpurposesonly.Useofthesenames,logos,andbrandsdoesnotimplyownershiporendorsement.
ABOUTCOMPRESSORDUTYCYCLE:
Duty cycle refers to the amount of time a compressor can be
operatedinagiventimeperiodat100PSI,andastandardambienttemperatureof72°F.Itis
commonlyexpressedinpercentageformat:Compressorontime÷(ontime+otime)=DutyCycle%.
ONE-HOURDUTYCYCLE  MINUTESON/
(100PSI@72°F) MINUTES OFF
9%    5Min.On/55Min.O
10%    6Min.On/54Min.O
15%    9Min.On/51Min.O
20%    12Min.On/48Min.O
25%    15Min.On/45Min.O
30%    18Min.On/42Min.O
33%    20Min.On/40Min.O
50%    30Min.On/30Min.O
100% 1 Hour Run Time
NOTE:Allcompressors,regardlessofrateddutycycle,requiresucientresttimeinbetweencycles
to allow for partial or complete heat dissipation. Heat dissipation rates may vary depending on
ambient temperatures and operating conditions.
ABOUTRATEDWORKINGPRESSURE:
To ensure trouble free service life of your compressor, always operate compressor within rated
workingpressureofthecompressor.Neveruseapressureswitchwithahighercut-opressure
thancompressor’sratedworkingpressure.
WIREGAUGEGUIDE12-VOLT:
Amp Draw
Length of wire from battery to
compressor(infeet)
510 15 20
5 16 16 16 14
10 16 14 12 10
15 16 12 10 10
20 14 10 10 8
25 14 10 8 6
30 12 10 8 6
40 12 8 6 6
50 10 6 6 4
60 10 6 4 4