VibrAlign Fixturlaser Laser Kit Assembly instructions

Fixturlaser Laser Kit
QUICK TIPS
©2015 VibrAlign, Inc.
Fixturlaser Laser Kit

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Fixturlaser Laser Kit
1. Rough Alignment
• Vertical: Place scale or straightedge on highest
hub and raise or lower the movable shaft to
within 20 mils (0.020”) of the stationary hub.
• Horizontal: Place scale or straightedge on hub
nearest to you and adjust the movable shaft to
within 20 mils (0.020”) of the stationary hub.
2. Correct Obvious Soft Foot
Loosen all the bolts and nd any obviously loose
shim packs. Add shims as needed to make a snug
t.
3. Follow Tightening Sequence
Follow the same sequence throughout the align-
ment process, and tighten in 3 passes: snug rst,
50% on second pass, completely tight on the
third pass. (View sequence on next page)
PRE-ALIGNMENT

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Fixturlaser Laser Kit
Bolt Tightening Sequence
4. Make a Final Soft Foot Correction
Loosen one bolt at a time and check for soft
foot with a 2 mil (0.002”) shim or feeler gauge.
Correct any foot with 2 mils or more of soft foot,
then tighten the bolt before proceeding to the
next foot.
PRE-ALIGNMENT

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Fixturlaser Laser Kit
Set Up
1. Mount the ‘S’ sensor on the stationary shaft or
coupling hub and hand tighten the nut. Turn the
sensor on by pressing the power button.
2. Mount the ‘M’ sensor on the movable shaft or
coupling hub and hand tighten the nut. Use the
tightening tool and tighten further. Turn the sen-
sor on by pressing the power button.
Start the Laser Kit App
1. Ensure Bluetooth is enabled on your device.
2. Click on the Fixturlaser Laser Kit App on your
phone or tablet.
3. The app will search for the sensors and con-
nect via Bluetooth. This will take between 5 to 15
seconds.
4. The laser will turn on.
SET UP
Tighten the nut Press the power button

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Fixturlaser Laser Kit
SET UP
Aim the Lasers
1. Loosen the adjustment knob of the sensor and
slide the sensors up and down until the line laser
beams hit the middle of the opposite sensor.
2. Fine tune the line laser beam with adjustment
wheel on the opposite side of the sensor.
3. Be precise so that the beam hits the window as
accurately as possible.
4. Note that the sensors will be at different eleva-
tions.
Incorrect Correct
adjustment knob
adjustment wheel

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Fixturlaser Laser Kit
MEASURE
Enter Dimensions
1. Press the yellow tape measure icon to open the
keypad.
2. Measure the indicated dimension to the nearest
1/8”using the keypad.
3. Continue and enter all dimensions.
Tape measure icon

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Fixturlaser Laser Kit
Measure Misalignment
1. Press the measurement mode icon. Rotate
the sensors to the 9:00 position and press the
measurement icon.
2. Rotate the sensors to the 12:00 position. Press
the measurement icon again to take the second
measurement. (View the 12:00 position on next
page)
MEASURE
9:00 position and measurement icon
1 . 9:00
2 . 12:00
3. 3:00
Position the
sensors
within ± 3°

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Fixturlaser Laser Kit
3. Rotate the sensors to 3:00, measure. The
results will be displayed on screen.
12:00 position
MEASURE

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Fixturlaser Laser Kit
Evaluating the Results
1. Vertical results are displayed at the top of the
screen, horizontal results at the bottom.
2. Green coupling icons indicate values that are
in tolerance.
3. Orange values are within 2x tolerance.
4. Red values are more the 2x the tolerance level.
MEASURE

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Fixturlaser Laser Kit
CORRECTION
Using the Verti-Zontal™Process
First Correct the Vertical Misalignment
1. Press the shim icon in the bottom right
corner of the screen.
2. Loosen all the bolts on the movable machine.
3. Follow screen instructions for removing or
inserting shims.
Do not re-tighten the bolts.
Next Correct the Horizontal Misalignment
1. First press the ‘live reading’ icon in
the bottom right corner of the screen.
2. To ensure the live readings are for the horizon-
tal direction make sure the sensors are at either
3:00 or 9:00.
3. Make the largest adjustment rst. The arrows
indicate the direction of adjustment. (View screen
on the next page)
Remove
Shims
Add
Shims

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Fixturlaser Laser Kit
4. Continue to adjust the movable machine,
watching the live readings, until both the angle
and offset are within tolerance.
5. Tighten the bolts using the tightening sequence
established in Pre-Alignment.
6. Some machines move laterally when tighten-
ing the bolts. Make sure that the displayed values
remain in tolerance as you tighten the bolts.
CORRECTION

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Fixturlaser Laser Kit
RE-MEASURE & DOCUMENT
Re-Measure
1. Press the re-measure button.
2. Re-measure to verify the results are within
tolerance. If they are not, repeat the
Verti-ZontalTM Correction Process (top of page 9).
Results/Save
1. Image results are saved automatically into your
photos folder on your device only when the auto
save box is selected in the settings menu.
Auto save box

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Fixturlaser Laser Kit
• Training
training.vibralign.com
• The Alignment Blog
thealignmentblog.com
• The Alignment Store & Resource Center
shaftalignment.net
• Videos
youtube.com/vibralign
ADDITIONAL RESOURCES
The Fixturlaser Laser Kit was designed to be used
with the Fixturlaser Laser Kit App, available for
download from iTunes and Google Play.
iTunes Google Play

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Fixturlaser Laser Kit
Fixturlaser Laser Kit Complete system:
Weight including all standard parts: 2,75 kg (6,06 lbs)
Displayed resolution: 0,01 mm (0,1 mil with “inch” settings.)
Case:
Dimension: 357 mm x 305 mm x 96 mm (14,1 in x
12 in x 3,8 in)
Sensors M5 1-0976/S5 1-0977
Wireless communication: Class I Bluetooth transceiver with
multi-drop capability. BLE Bluetooth
Low Energy (BT 4.0)
Operating time (Continuously measuring): 5 h
Weight: 156 g (5,5 oz)
Dimensions: 139 mm x 79 mm x 40 mm (5,5 in x
3,1 in x 1,6 in)
Environmental protection: IP 20
Measurement distance: 70 mm - 850 mm (2,7 in - 2,8 ft)
Detector: PSD (Single axis)
Detector area: 8,5 x 0,9 mm (0,3 x 0,04 in)
Measurement accuracy: 3% ± 0,01 mm
Inclinometer accuracy: ±2°
Shaft diameter: Ø 30-150 mm (1,2 - 5,9 in)
Rods: 2 pcs 150 mm (5,9 in)
Laser safty:

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Fixturlaser Laser Kit
Fixturlaser Laser Kit Complete system:
Weight including all standard parts: 2,75 kg (6,06 lbs)
Displayed resolution: 0,01 mm (0,1 mil with “inch” settings.)
Case:
Dimension: 357 mm x 305 mm x 96 mm (14,1 in x
12 in x 3,8 in)
Sensors M5 1-0976/S5 1-0977
Wireless communication: Class I Bluetooth transceiver with
multi-drop capability. BLE Bluetooth
Low Energy (BT 4.0)
Operating time (Continuously measuring): 5 h
Weight: 156 g (5,5 oz)
Dimensions: 139 mm x 79 mm x 40 mm (5,5 in x
3,1 in x 1,6 in)
Environmental protection: IP 20
Measurement distance: 70 mm - 850 mm (2,7 in - 2,8 ft)
Detector: PSD (Single axis)
Detector area: 8,5 x 0,9 mm (0,3 x 0,04 in)
Measurement accuracy: 3% ± 0,01 mm
Inclinometer accuracy: ±2°
Shaft diameter: Ø 30-150 mm (1,2 - 5,9 in)
Rods: 2 pcs 150 mm (5,9 in)
Laser safty:
DECLARATION OF CONFORMITY
In accordance with the EMC Directive 2004/108/EC, the Low Voltage
Directive 2006/95/EC, including amendments by the CE-marking
Directive 93/68/EEC & EC directives RoHS 2011/65/EU.
Type of equipment: Alignment System
Brand name or trade mark: FIXTURLASER Laser Kit
Type designation(s)/Model no(s)
1-0976 FIXTURLASER M5
1-0977 FIXTURLASER S5
Manufacturer’s name, address, telephone & fax no
ACOEM AB - Box 7 - SE-431 21 Mölndal - Sweden
Tel: [phone] - Fax: [phone]
The following standards and/or technical specications, which
comply with good engineering practice in safety matters in force
within the EEA, have been applied:
Standard/Test report/Technical construction le/Normative document
Emission: EN 61000-6-3:2007.
Immunity: EN 61000-6-2:2005, EN 61000-4-2, -3, -4, -5, -6, -11.
EN 61010-1:2010
ISO9001:2008 Ref. No/ Issued by: DNV Certication AB Certication
No. 2009-SKM-AQ-2704/2009-SKM-AE-1419.
The laser is classied in accordance with the International Standard
IEC-60825-1:2007,
USA FDA Standard 21 CFR, Ch 1, Part 1040.10 and 1040.11 except for
deviations pursuant to laser notice No. 50, dated June 24, 2007.
Additional information
The product was CE-marked in 2014.
As manufacturer, we declare under our sole responsibility that the
equipment follows the provisions of the Directives stated above.
Date and place of issue:
Mölndal 2015-04-09
Signature of authorized person
Hans Svensson, CEO

www.vibralign.com
800-379-2250
530 G Southlake Blvd.
Richmond, VA 23236
Phone [phone]
Fax [phone]
©2015 VibrAlign, Inc.
Version 1.0
Fixturlaser Laser Kit