Viessmann VITOCAL 300-G Quick start guide

VIESMANN VITOCAL 300-G
Brine/water and water/water heat pump
Single and two-stage, from 21 kW
Heat pump with electric drive for DHW and central heating in
mono-mode or dual mode heating systems.
VITOCAL 300-G Type BW/BWS, WW
■Type BW/BWS:
Brine/water heat pump, 21.2 to 42.8 kW.
■Type WW:
Water/water heat pump, 28.1 to 57.4 kW.
■Type BW/WW:
For single stage operation or operation at stage 1 of a two-
stage heat pump.
■Type BWS:
As stage 2 of a two-stage heat pump for increased output in
conjunction with type BW/WW.
■Highly flexible due to combination with modules of different
output.
■Easier handling through small and light modules.
5457 919 GB 2/2010
Technical guide

Index
1. Vitocal 300-G 1. 1 Product description ..................................................................................................... 4
■Benefits of type BW/BWS, WW .............................................................................. 4
■Delivered condition ................................................................................................. 4
1. 2 Specification ............................................................................................................... 5
■Specification ............................................................................................................ 5
■ Dimensions of type BW/BWS, WW ......................................................................... 7
■ Output diagrams ..................................................................................................... 8
2. Installation accessories 2. 1 Primary circuit ............................................................................................................. 11
■ Sensor well set, primary circuit ............................................................................... 11
■ Brine circuit pressure switch ................................................................................... 11
■ Brine accessory pack .............................................................................................. 11
■ Primary pump .......................................................................................................... 12
■ Brine distributor for geothermal collectors .............................................................. 13
■ Brine distributor for geothermal probes/geothermal collectors ............................... 14
■ Heat transfer medium Tyfocor ................................................................................ 16
■ Filling station ........................................................................................................... 16
2. 2 Secondary circuit ........................................................................................................ 17
■ Secondary pump ..................................................................................................... 17
■ Safety equipment block ........................................................................................... 18
2. 3 Cooling ........................................................................................................................ 19
■ Contact humidistat .................................................................................................. 19
■ Natural cooling extension kit ................................................................................... 19
■ 2-way motorised ball valve (DN 32) ........................................................................ 19
■ Three-way diverter valve (R 1¼) ............................................................................. 19
■ Room temperature sensor ...................................................................................... 19
■ Frost stat ................................................................................................................. 19
■ Fan convectors Vitoclima 200-C ............................................................................. 19
2. 4 DHW heating via an external heat exchanger ............................................................ 22
■ 2-way motorised ball valve (DN 32) ........................................................................ 22
■ Cylinder primary pump ............................................................................................ 22
3. Design information 3. 1 Power supply and tariffs ............................................................................................. 22
■ Application procedure ............................................................................................. 22
3. 2 Positioning requirements ............................................................................................ 22
■ Minimum clearances ............................................................................................... 23
■ Min. space requirement .......................................................................................... 23
■ Electrical connections ............................................................................................. 23
3. 3 Hydraulic connections ................................................................................................. 26
■ Connections on the primary side brine/water (stages 1 and 2) ............................... 26
■ Connections on the primary side water/water (stages 1 and 2) .............................. 28
■ Connections on secondary side for two-stage heat pumps .................................... 31
3. 4 System versions ......................................................................................................... 33
3. 5 Sizing the heat pump .................................................................................................. 34
■ Mono-mode operation ............................................................................................. 34
■ Mono-energetic operation ....................................................................................... 35
■ Dual mode operation ............................................................................................... 35
■ Supplement for DHW heating ................................................................................. 35
■ Supplement for setback mode ................................................................................ 36
3. 6 Heat source for brine/water heat pumps ..................................................................... 36
■ Frost protection ....................................................................................................... 36
■ Geothermal collector ............................................................................................... 36
■ Geothermal probe ................................................................................................... 39
■ Expansion vessel for primary circuit ....................................................................... 40
■ Pipework, primary circuit ......................................................................................... 41
■ Pump output supplements (percentage) for operation with Tyfocor ....................... 43
3. 7 Heat source for water/water heat pumps .................................................................... 43
■ Groundwater ........................................................................................................... 43
■ Calculating the required groundwater volume ........................................................ 44
■ Permits for a groundwater/water heat pump system .............................................. 44
■ Sizing the heat exchanger, primary circuit/separating heat exchanger .................. 45
■ Cooling water .......................................................................................................... 45
3. 8 Central heating/central cooling ................................................................................... 46
■ Heating circuit ......................................................................................................... 46
■ Heating circuit and heat distribution ........................................................................ 46
■ Cooling operation .................................................................................................... 47
Index
2VIESMANN VITOCAL 300-G
5457 919 GB

3. 9 Systems with heating water buffer cylinder ................................................................ 47
■ Heating water buffer cylinder operated in parallel ................................................... 47
■ Heating water buffer cylinder for optimised runtimes .............................................. 48
■ Heating water buffer cylinder for bridging periods when the supply is blocked ...... 48
3.10 Water quality ............................................................................................................... 48
■ Heating water .......................................................................................................... 48
3.11 DHW heating .............................................................................................................. 49
■ DHW connection ..................................................................................................... 49
■ Function description regarding DHW heating ......................................................... 49
■ Hydraulic connection, primary store system ........................................................... 50
3.12 Cooling operation ........................................................................................................ 53
■ Types and configuration .......................................................................................... 53
■ Cooling function Natural cooling ............................................................................. 53
■ Hydraulic connection, natural cooling function ........................................................ 53
3.13 Swimming pool water heating ..................................................................................... 56
■ Hydraulic connection, swimming pool ..................................................................... 56
■ Sizing the plate heat exchanger .............................................................................. 57
3.14 Connection of solar thermal systems .......................................................................... 57
■ Sizing the solar expansion vessel ........................................................................... 58
4. Heat pump control unit 4. 1 Vitotronic 200, type WO1A ......................................................................................... 59
■ Structure and functions ........................................................................................... 59
■ Time switch ............................................................................................................. 59
■ Setting the operating programs ............................................................................... 60
■ Frost protection function ......................................................................................... 60
■ Heating and cooling curve settings (slope and level) .............................................. 60
■ Heating systems with heating water buffer cylinder or low loss header .................. 61
■ Outside temperature sensor ................................................................................... 61
■ Specification Vitotronic 200, type WO1A ................................................................ 61
4. 2 Control unit accessories ............................................................................................. 62
■ Contactor relay ........................................................................................................ 62
■ Contact temperature sensor as system flow temperature sensor ........................... 63
■ Cylinder temperature sensor ................................................................................... 63
■ Thermostat for controlling the swimming pool temperature .................................... 63
■ Contact temperature sensor ................................................................................... 63
■ Mixer motor ............................................................................................................. 64
■ Extension kit for one heating circuit with mixer with integral mixer motor ............... 64
■ Extension kit for one heating circuit with mixer for separate mixer motor ............... 65
■ Immersion thermostat ............................................................................................. 65
■ Contact thermostat .................................................................................................. 65
■ Vitotrol 200A ........................................................................................................... 66
■ Room temperature sensor for separate cooling circuit ........................................... 66
■ KM BUS distributor ................................................................................................. 67
■ External extension H1 ............................................................................................. 67
■ Vitocom 100, type GSM .......................................................................................... 67
■ Vitocom 300, type FA5, FI2, GP2 ........................................................................... 68
■ LON communication module ................................................................................... 69
■ LON connecting cable for data exchange between control units ............................ 70
■ Extension of the connecting cable .......................................................................... 70
■ Terminator ............................................................................................................... 70
5. Keyword index .............................................................................................................................................. 71
Index (cont.)
VITOCAL 300-G VIESMANN 3
5457 919 GB

1.1 Product description
Heat pumps with electric drive for DHW and central heating in mono-
mode, mono-energetic or dual mode operation.
The brine/water heat pumps extract heat from the ground with the help
of geothermal collectors or probes.
The ground provides almost completely stable temperatures all the
year round, enabling the heat pumps to operate virtually independently
of the outside temperature. They can cover the entire heat demand of
a building, even on colder days.
The water/water heat pumps with delivery and return wells gain heat
from the groundwater which offers stable temperatures, enabling the
heat pumps to achieve constantly high COPs.
Consequently they are suitable for year round heating operation and
DHW provision.
Benefits of type BW/BWS, WW
AHermetically sealed Compliant scroll compressor
BCondenser
CEvaporator
DOnly type BW/WW:
Weather-compensated, digital heat pump control unit
Vitotronic 200, type WO1A
■ Mono-mode for central and DHW heating.
■ Menu-guided heat pump control unit Vitotronic 200, type WO1A, for
weather-compensated heating mode.
■ Max. flow temperature of 60 °C for high DHW convenience and ideal
for modernising an existing radiator heating system.
■ High COP to EN 14511: up to 4.8 (brine 0 °C/water 35 °C).
■ Low operating costs with the highest efficiency at every operating
point through the innovative RCD (Refrigerant Cycle Diagnostic)
system with electronic expansion valve.
■ Especially suitable for low heating system temperatures, e.g. under-
floor heating.
■ Highly flexible due to combination with modules of different output.
■ Low noise and vibration emissions through 3-D sound concept
■ Convenient for applying for subsidies: with integral energy state-
ment.
■ Easier handling through small and light modules.
■ Higher output can be achieved through cascade arrangement:
21.2 to 342.4 kW
■ Type BWS:
As stage 2 of a two-stage heat pump for increased output in con-
junction with type BW and WW.
Delivered condition
Type BW
■ Compact heat pump design (with soft starter).
■ Epoxy-coated casing.
■ CFC-free, non-combustible refrigerant R 410A (refrigerant mixture,
comprising 50 % R 32 and 50 % R 125).
■ Evaporator and condenser made from copper-soldered stainless
steel plate heat exchanger (1.4401), for the heating circuit and brine/
groundwater circuit.
■ Electronic expansion valve and patented refrigerant distribution.
■ New refrigerant RCD (Refrigerant Cycle Diagnostic) circuit diagnos-
tic system.
■ Outside temperature sensor, flow and return temperature sensors
plus sensors for the primary circuit flow and return.
■ With fitted weather-compensated digital heat pump control unit
Vitotronic 200, type WO1A
Type WW
■ Heat pump type BW
■ Water/water heat pump conversion kit (frost stat for primary circuit
and flow limiter for well circuit)
Type BWS
■ Heat pump type BW without heat pump control unit
Vitocal 300-G
4VIESMANN VITOCAL 300-G
1
5457 919 GB

1.2 Specification
Specification
Type BW/BWS
BW/BWS 121 129 145
Output data to DIN EN 14511 (0/35 °C, 5 K spread)
Rated heating output kW 21.2 28.8 42.8
Refrigerating capacity kW 17.0 23.3 34.2
Power consumption kW 4.48 5.96 9.28
Coefficient of performance ∊ (COP) 4.73 4.83 4.6
Output data to DIN EN 255 (0/35 °C, 10 K spread)
Rated heating output kW 21.5 29.2 43.5
Refrigerating capacity kW 17.5 23.8 35.0
Power consumption kW 4.33 5.75 9.16
Coefficient of performance ∊ (COP) 4.97 5.08 4.8
Brine (primary circuit)
Content l 7.3 9.1 12.7
Min. flow rate (Δt = 5 K) l/h 3300 4200 6500
Pressure drop mbar 90 120 200
Max. flow temperature °C 25 25 25
Min. flow temperature °C –5 –5 –5
Heating water (secondary circuit)
Content l 7.3 9.1 12.7
Min. flow rate (Δt = 10 K) l/h 1900 2550 3700
Pressure drop mbar 30 48 60
Max. flow temperature °C 60 60 60
Type WW
WW 121 129 145
Output data to DIN EN 14511 (10/35 °C, 5 K spread)
Rated heating output kW 28.1 37.1 58.9
Refrigerating capacity kW 23.7 31.4 48.9
Power consumption kW 4.73 6.2 10.7
Coefficient of performance ∊ (COP) 5.94 6.0 5.5
Brine (primary circuit)
Content l 7.3 9.1 12.7
Min. flow rate (Δt = 4 K) l/h 5200 7200 10600
Pressure drop mbar 200 300 440
Max. inlet temperature °C 25 25 25
Min. inlet temperature °C -5 -5 -5
Heating water (secondary circuit)
Content l 7.3 9.1 12.7
Min. flow rate (Δt = 10 K) l/h 1900 2550 3700
Pressure drop mbar 30 48 60
Max. flow temperature °C 60 60 60
Type BW/BWS, WW
BW/BWS, WW 121 129 145
Rated voltage, heat pump compressor stage 2 (type BWS) V 3/PE 400 V/50 Hz
Rated current, compressor A 16 22 34
Starting current, compressor (with starting current limiter) A <30 41 47
Starting current, compressor with stalled armature A 95 118 174
Compressor fuse A 1xC16A
3-pole
1xC25A
3-pole
1xC40A
3-pole
Rated voltage control unit/PCB V 1/N/PE 230 V/50 Hz
Fuse protection, control unit/PCB 1xB16A
Fuse, control unit/PCB A 6.3 A (slow) /250 V
Rated capacity, control unit/PCB W 1000 1000 1000
Max. electr. power consumption, control unit/electronics,
heat pump stage 1 (type BW/WW)
W 25 25 25
Max. electr. power consumption, control unit/PCB, heat pump
stage 2 (type BWS)
20 20 20
Electr. power consumption, control unit/electronics, stages 1
and 2
W 45 45 45
Protection class I I I
IP rating IP 20 IP 20 IP 20
Vitocal 300-G (cont.)
VITOCAL 300-G VIESMANN 5
5457 919 GB
1

BW/BWS, WW 121 129 145
Refrigerant circuit
Refrigerant R 410 A
Fill volume kg 6.5 7.3 10.0
Compressor Type Hermetically sealed scroll compressor
Permiss. operating pressure, high pressure side bar 43 43 43
Permiss. operating pressure, low pressure side bar 28 28 28
Permiss. operating pressure
Primary circuit bar 3 3 3
Secondary circuit bar 3 3 3
Dimensions
Total length mm 1085 1085 1085
Total width mm 780 780 780
Total height (with open control unit) mm 1267 1267 1267
Connections
Primary flow and return G 2 2 2
Heating flow and return G 2 2 2
Weight
Heat pump stage 1 (type BW/WW) kg 282 305 345
Heat pump stage 2 (type BWS) kg 277 300 340
Sound power level at 0/35 °C
(test with reference to DIN EN ISO 9614-2)
dB(A) 42 44 44
Vitocal 300-G (cont.)
6VIESMANN VITOCAL 300-G
1
5457 919 GB

Dimensions of type BW/BWS, WW
60
1074 87
1267
1074
780 780
1025 60
230
540
270
1025
230
540
270
86
86 88
171
301
88
171
301
= 300
400 V
230 V< 42 V
400 V
230 V< 42 V
Type BWS on the left; type BW/WW on the right
Vitocal 300-G (cont.)
VITOCAL 300-G VIESMANN 7
5457 919 GB
1

Output diagrams
Type 121
G
Water or brine temperature in °C
Output in kW
151050-5
35
30
25
20
15
10
5
0
Water or brine temperature in °C
151050-5
0
1
2
3
4
5
6
7
8
A
B
C
D
E
F
D
E
F
D
G
E
Ɛ Coefficient of performance (COP)
D
E
F
G
F
G
AHeating output
BRefrigerating capacity
CPower consumption
DTHV = 35 °C
ETHV = 45 °C
FTHV = 55 °C
GTHV = 60 °C
THV Heating circuit flow temperature
Note
Data for the COP was calculated with reference to DIN EN 14511.
Vitocal 300-G (cont.)
8VIESMANN VITOCAL 300-G
1
5457 919 GB

Type 129
F
Water or brine temperature in °C
Output in kW
151050-5
35
30
25
20
15
10
5
0
Water or brine temperature in °C
151050-5
0
1
2
3
4
5
6
7
8
A
B
C
D
E
F
D
E
F
D
F
E
Ɛ Coefficient of performance (COP)
D
E
40
45
G
G
G
G
AHeating output
BRefrigerating capacity
CPower consumption
DTHV = 35 °C
ETHV = 45 °C
FTHV = 55 °C
GTHV = 60 °C
THV Heating circuit flow temperature
Note
Data for the COP was calculated with reference to DIN EN 14511.
Vitocal 300-G (cont.)
VITOCAL 300-G VIESMANN 9
5457 919 GB
1

Type 145
G
Water or brine temperature in °C
Output in kW
151050-5
70
60
50
40
30
20
10
0
Water or brine temperature in °C
151050-5
0
1
2
3
4
5
6
7
A
B
C
D
E
F
D
E
F
D
F
E
Coefficient of performance ε (COP)
D
E
F
G
G
G
AHeating output
BRefrigerating capacity
CPower consumption
DTHV = 35 °C
ETHV = 45 °C
FTHV = 55 °C
GTHV = 60 °C
THV Heating circuit flow temperature
Note
Data for the COP was calculated with reference to DIN EN 14511.
Vitocal 300-G (cont.)
10 VIESMANN VITOCAL 300-G
1
5457 919 GB

2.1 Primary circuit
Sensor well set, primary circuit
Part no. 7460 714
For on-site primary circuit pipework.
Components:
■ Pipe with connection R1¼ (2 pce)
■ Sensor well for temperature sensors (flow and return)
Note
The temperature sensors are included in the standard delivery of the
heat pump.
Brine circuit pressure switch
Part no. 9532 663
Note
Cannot be used in conjunction with potassium carbonate-based heat
transfer medium.
Brine accessory pack
Only for single stage heat pump type BW 121 and BW 129.
■ For systems with a brine circuit pump (primary pump) in the brine
return.
■ Suitable for Viessmann heat transfer medium "Tyfocor" based on
ethylene glycol (see chapter "Heat transfer medium").
■ Brine accessory pack for single and two-stage heat pumps, ther-
mally insulated with vapour diffusion-proof material.
Components:
■ Air separator
■ Safety valve (3 bar)
■ Pressure gauge
■ Drain & fill valves (2 pce)
■ Fittings for installing the primary pump
■ Shut-off valves
■ Wall mounting bracket
■ Thermal insulation (vapour diffusion-proof)
■ Expansion vessel
■ Subject to part no., with or without circulation pump
Heat pump type BW 121 BW 129 BW 145
Expansion vessel 35 l 50 l on-site
Part no. for brine acces-
sory pack
Without circulation pump
(Connection set for on-site
circulation pump G 2)
Z008 585 Z008 586 on-site
With Wilo high efficiency
circulation pump, type
Stratos Para (3 - 11 m),
230 V~
(Connection set for on-site
circulation pump G 1½)
Z008 594 —
With Wilo standard circu-
lation pump:
– Type TOP S 30/7,
400 V~
(Connection set for on-
site circulation pump
G 2)
Z008 591 —
– Type TOP S 30/10,
400 V~
(Connection set for on-
site circulation pump
G 2)
— Z008 592
Circulation pump curves
See chapter "Primary pump".
Installation accessories
VITOCAL 300-G VIESMANN 11
5457 919 GB
2

86
192192
F
K
A
M
LC
B
B
C
GH
E D
B
G 1¼
G 1¼
G 1¼ G 1¼
360
670
N
APrimary circuit flow (heat pump brine inlet)
BBall valve
CDrain & fill valve
DPressure switch connection
EAir separator
FPrimary circuit flow (brine inlet, brine accessory pack)
GPressure gauge
HSafety valve (3 bar)
KPrimary circuit return (brine outlet, brine accessory pack)
LExpansion vessel connection
MPrimary circuit return (heat pump brine outlet)
NPrimary pump
Assembly and installation information
■ Fit the brine accessory pack horizontally to ensure the correct func-
tion of the air separator.
■ Fit the air blow-off connector above the brine accessory pack.
■ Check the circulation pump for an adequate residual head (see
curves).
Position the pump cable entry so that it points downwards or to the
l.h. or r.h. side, or turn the pump head if required.
■ If the brine circuit pressure switch is not connected, the brine acces-
sory pack can also be installed in the external interconnecting duct
(waterproof).
Primary pump
For installation in the primary circuit return (brine return)
Components:
■ Circulation pump 400 V~
■ Thermal insulation (vapour diffusion-proof)
■ Contactor relay
Heat pump type BW 121 BW 129 BW 145
Circulation pump part no.
Wilo standard cir-
culation pump,
type TOP S 30/7,
400 V~
Z007 441 — on-site
Wilo standard cir-
culation pump,
type TOP S 30/10,
400 V~
— Z007 442
Note
For operation with water/Tyfocor, the pump output supplements
should be taken into account (see page 43).
Installation accessories (cont.)
12 VIESMANN VITOCAL 300-G
2
5457 919 GB

Wilo standard circulation pump curves
(2 )
min. (3 )
Pump rate in m³/h
0123456
Head in m
0
1
2
3
4
5
6
7
8
87
max. (1 )
Type TOP S 30/7, 400 V~
(2 )
min. (3 )
Pump rate in m³/h
0123456
Head in m
0
1
2
3
4
5
6
7
8
87
max. (1 )
9 10 11 12
9
10
11
12
Type TOP S 30/10, 400 V~
Wilo high efficiency circulation pump curves
Only in conjuction with brine accessory pack.
Head in m
Pump rate in m³/h
0 1 2 3 4 5
0
2
4
6
8
10
12
Pump rate in m³/h
Output in W
0 1 2 3 4 5
20
0
40
60
80
100
120
140
160
10 m 8 m
6 m
4 m
2 m
max.
Type Stratos Para (3 - 11 m), 230 V~
Brine distributor for geothermal collectors
(Vitocal rated heating output: max. 37.1 kW)
Part no. 7143 762
Brass brine distributor, pre-assembled on two anti-vibration mounts.
Can be fitted to the house wall, in the cellar duct or in the central service
duct.
Components:
■ 2 headers for flow and return
■ Flow and return connections for 10 brine circuits, ball valves and
locking ring fittings (PE 20 × 2.0)
■ 2 quick-acting air vent valves
■ 1 drain & fill valve per header
Up to 4 brine distributors can be connected to each flow and return.
Installation accessories (cont.)
VITOCAL 300-G VIESMANN 13
5457 919 GB
2

33
545
670
55
63
200
52
1¼"1¼"
AHeader G 1¼ (flow)
BHeader G 1¼ (return)
CLocking ring fittings for PE 20 × 2.0 mm
DBall valve for filling and draining
EBall valves for shutting off the individual circuits
FSound-absorbing panel
Connection versions
10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 910
VL
RL
RL Brine return
VL Brine flow
20 19 18 17 16 15 14 13 12 11
11 12 13 14 15 16 17 18 19 20
10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10
ABrine flow
BBrine return
Note
For the allocation of brine distributor to heat pump type, see table in
design information, "Heat sources for brine/water heat pumps",
page 37.
Brine distributor for geothermal probes/geothermal collectors
Locking ring fit-
tings
Number of brine circuits Part no.
Geothermal
probes
Geothermal
collectors
PE 25 x 2.3 — 2 7373 332
— 3 7373 331
— 4 7182 043
PE 32 x 2.9 2 2 7373 330
3 3 7373 329
4 4 7143 763
Brine distributor for geothermal probes/geothermal collectors
Nickel-plated brine distributor. Can be fitted to the house wall, in the
cellar duct or in the central service duct.
Components:
■ Header for separate flow and return
■ Flow and return connections for 2, 3 or 4 brine circuits, ball valves
and locking ring fittings (PE 25 × 2.3 or PE 32 × 2.9)
■ Installation accessories
■ 2 drain & fill valves
Up to 4 brine distributors can be connected to each flow and return.
Brine distributors for 2, 3 and 4 brine circuits can be combined in any
order.
Installation accessories (cont.)
14 VIESMANN VITOCAL 300-G
2
5457 919 GB

˜ 13
B
AC
D
F
E
80
≈ 80
175
Brine distributor for 2 brine circuits
255
80
≈ 130
B
AC
F
D
E
Brine distributor for 3 brine circuits
335
80
≈ 130
Brine distributor for 4 brine circuits
AUnion nut G 2 for ball valve connection, locking ring fitting or a
further module
BBall valve for filling and draining
CHeader G 1½
DLocking ring fittings for PE 32 × 2.9 mm or PE 25 × 2.3 mm
E2" end cap with G ½ plug
FBall valves for shutting off the individual circuits
Connection versions
4
RL
1 2 3
VL
14 3 2
Example for 4 brine circuits
RL Brine return
VL Brine flow
VL
RL
41 2 3
14 3 2
85 6 7
58 7 6
Example for 8 brine circuits
RL Brine return
VL Brine flow
Note
For the allocation of brine distributor to heat pump type, see tables in
design information, "Heat sources for brine/water heat pumps",
pages 37 and 39.
Installation accessories (cont.)
VITOCAL 300-G VIESMANN 15
5457 919 GB
2

Heat transfer medium Tyfocor
■ 30 l in a disposable container
Part no. 9532 655
■ 200 l in a disposable container
Part no. 9542 602
Light green ready mixed medium for the primary circuit, down to
–15 °C, based on ethylene glycol with corrosion inhibitors.
Filling station
Part no. 7188 625
For filling the primary circuit.
Components:
■ Self-priming impeller pump (30 l/min)
■ Dirt filter, inlet side
■ Hose, inlet side (0.5 m)
■ Connection hose (2 pce, each 2.5 m)
■ Packing crate (can be used as flushing tank)
Installation accessories (cont.)
16 VIESMANN VITOCAL 300-G
2
5457 919 GB

2.2 Secondary circuit
Secondary pump
Secondary pump (DHW and central heat-
ing)
Wilo standard circulation pump, type RS
25/6-3, 230 V~
(only for Vitocal with rated heating output up to
28.8 kW)
Part no. 7338 850
Secondary pump (central heating)
Grundfos, type UPS 25-60, 230 V~ Part no. 7338 851
Laing EC Vario 25/180 G (class B), 230 V~ Part no. 7374 788
Wilo standard circulation pump curves
0 1 2 3
Pump rate in m³/h
0
1
2
3
4
5
6
Head in m
4
max. (1)
min. (3)
(2)
0 1 2 3
Pump rate in m³/h
0
10
20
30
40
50
60
Output in W
4
70
max. (1)
min. (3)
(2)
Type RS 25/6-3, 230 V~
Grundfos curves
3
2
1
0.50.0 1.0 1.5 2.0 2.5
0
1.0
2.0
3.0
UPS 25-60
3.0 3.5 4.0
4.0
Flow rate in m³/h
Head in m
4.5 5.0
5.0
6.0
Type UPS 25-60, 230 V~
Laing curves
0.0
0
Flow rate in m³/h
Head in m
1
2
3
4
5
0.5 1.5 2.51.0 2.0 3.0
E6 vario
E4 vario
6
Type E4/E6 Vario 25/180, 230 V~
0.0
0
Flow rate in m³/h
Head in m
E4 auto
1
2
3
4
5
0.5 1.5 2.51.0 2.0 3.0 3.5
6
E6 auto
Type E4/E6 Auto 25/180, 230 V~
Installation accessories (cont.)
VITOCAL 300-G VIESMANN 17
5457 919 GB
2

Wilo high efficiency circulation pump curves
Only in conjunction with a hydraulic module.
0
1
2
4
3
5
6
7
0 1 2 3 4
Head in m
Pump rate in m³/h
0 1 2 3 4
Pump rate in m³/h
0
40
60
Output in W
Type Stratos Para (1 - 7 m), 230 V~
Safety equipment block
Part no. 7143 779
Components:
■ Safety valve R ½ (blow-off pressure 3 bar)
■ Pressure gauge
■ Automatic air vent valve with automatic shut-off facility
■ Thermal insulation
232
80
144
Installation accessories (cont.)
18 VIESMANN VITOCAL 300-G
2
5457 919 GB

2.3 Cooling
Contact humidistat
Part no. 7181 418
■ Dew point contact switch
■ to prevent the formation of condensate
Natural cooling extension kit
Part no. 7179 172
Components:
■ PCB for processing signals and controlling the natural cooling func-
tion
■ Connection plug
■ Installation accessories
2-way motorised ball valve (DN 32)
Part no. 7180 573
■ With electric drive (230 V~)
■ Connection R 1¼"
Three-way diverter valve (R 1¼)
Part no. 7165 482
■ With electric drive (230 V~)
■ Connection R 1¼
Room temperature sensor
Part no. 7408 012
For a separate cooling circuit.
For specification see chapter on control unit accessories (from
page 62)
Frost stat
Part no. 7179 164
Safety switch to protect the cooling heat exchanger from frost.
Fan convectors Vitoclima 200-C
■ With three-way control valve
■ With 4-pipe heat exchanger for heating and cooling
■ For wall mounting
Fan convector Vitoclima 200-C Type V202H V203H V206H V209H
Z004 926 Z004 927 Z004 928 Z004 929
Plinth for floor mounting 7267 205
Air filter (5 pce) 7428 521 7428 522 7428 523
Installation accessories (cont.)
VITOCAL 300-G VIESMANN 19
5457 919 GB
2

Specification
Fan convectors Vitoclima 200-C Type V202H V203H V206H V209H
Cooling capacity kW 2.0 3.4 5.6 8.8
Output kW 2.0 3.7 5.3 9.4
Power supply [terminals] 1/N/PE 230 V/50 Hz
Fan power consumption
at speed V1 W 45 57 107 188
at speed V2 W 37 47 81 132
at speed V3 W 27 39 64 112
at speed V4 W 19 36 55 101
at speed V5 W 16 33 41 90
Cooling valve
kv value m3/h 1.6 1.6 1.6 2.5
Connection R 1/2 R 1/2 R 1/2 R 3/4
Heating valve
kv value m3/h 1.6 1.6 1.6 1.6
Connection R 1/2 R 1/2 R 1/2 R 1/2
Condensate connection Ø mm 18.5 18.5 18.5 18.5
Thermostatically activated servomotor
Max. permiss. ambient temperature °C 50 50 50 50
Max. permiss. media temperature °C 110 110 110 110
Power consumption W 3 3 3 3
Rated current mA 13 13 13 13
Weight kg 20 30 39 50
Factory-set fan speed
Dimensions
73
c100
231
204
90170
a
b
Front and side view
APlinth (accessory)
Type Dimensions in mm
a b c
V202H 768 762 478
V203H 1138 1132 478
V206H 1508 1502 478
V209H 1508 1502 578
Installation accessories (cont.)
20 VIESMANN VITOCAL 300-G
2
5457 919 GB