Volvo 240 1993 User manual

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
240 Owner's Manual
VOLVO
240
1993 Owner's Manual
U.S.A. & Canada
Table of Contents
ESSENTIAL INFORMATION
Please take the time to fill out the forms on this page. When completed, these forms will provide
information essential to the proper servicing and ordering of parts for your Volvo.
Owner:
Name:____________
Address:__________
City, State:_________Zip Code_________
Tel. No.___________
Notice:
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For further information regarding these regulations, please contact your dealer.
Vehicle Information (see "Label information" section)
Vehicle License Number_________________
Vehicle Identification Number (VIN)___________
Service Designation Number_________________
Engine Designation________________________
See "Specifications" section
Color Code____________________
Upholstery_____________________
Tire designation____________________
See "Tires" Section
Vehicle Capacity_________________
© Volvo Cars of North America
file:///K|/ownersdocs/1993/1993_240/93240_1.html (1 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
pg. 1 Contents
IMPORTANT
You should be familiar with the information in the first two chapters before you operate the car.
Information contained in the balance of the manual is extremely useful and should be studied shortly
after operating the vehicle for the first time.
The manual is structured so that it can be used for reference. It should thus be kept in the car for ready
access.
All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Volvo reserves the right to make model changes at any
time, or to change specifications or design, without notice and without incurring obligation. The
photograph on the cover shows the international version. 240 B USA,
Table of Contents
Introduction to the manual ... 2
Before you drive ... 7
This section provides a detailed description of the vehicle's instruments and controls.
Reporting safety defects ... 37
Operating the car ... 53
This section contains items such as starting the engine, operating gear selector, towing trailers.
Service and maintenance ... 65
An investment which will pay dividends in the form of improved reliability, durability, and resale value.
Specifications ... 109
All specifications are subject to change without notice. Consult your Volvo dealer for information.
pg. 2 This manual deals with the operation and care of your Volvo
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe
driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your
satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions,
operating instructions, and maintenance requirements/recommendations in this manual. We also urge
you and your passengers to wear seat belts at all times in this (or any other) automobile. And, of course,
please do not operate a vehicle if you may be affected by alcohol, medication, or any impairment that
could hinder your ability to drive.
IMPORTANT! (Automatic transmission only)
Your car is equipped with a Shift-Keylock system.
file:///K|/ownersdocs/1993/1993_240/93240_1.html (2 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
SHIFTLOCK:
When your car is parked, the gear selector is locked in the (P)ark position. To release the selector from
this position, turn the ignition key to position II (or start the engine), depress the brake pedal, press the
button on the top of the gear selector and move the selector from (P)ark. If it is necessary to manually
override the Shiftlock system, see page 107 for instructions.
KEYLOCK:
This means that when you switch off the ignition, the gear selector must be in the (P)ark position before
the starting (ignition) key can be removed from the ignition switch.
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For information regarding these regulations, please contact your dealer.
pg. 3 Seatbelts: "Something We Believe In"
Despite our strongest recommendation, and your best intentions, not wearing a seatbelt is like believing
"it'll never happen to me!" Volvo urges you and all adult occupants of your car to wear seatbelts and
ensure that children are properly restrained, using an infant or booster seat determined by age, weight
and height.
Fact: In every state, some type of child-restraint legislation has been passed. Additionally, most states
have already made it mandatory for occupants of a car to use seatbelts.
So, urging you to 'buckle up' is not just or recommendation - it's becoming the law! The few seconds it
takes to buckle up may one day allow you to say. "It's a good thing I was wearing my seatbelt."
"SOMETHING WE BELIEVE IN"
file:///K|/ownersdocs/1993/1993_240/93240_1.html (3 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
"SOMETHING WE BELIEVE IN" VOLVO
pg. 4 General Information
Do not export your Volvo to another country before investigating that country's applicable safety and
exhaust emission requirements. In some cases it may be difficult or impossible to comply with these
requirements. Modifications to the emission control system(s) may render your Volvo non-certifiable for
legal operation in the U.S., Canada and other countries.
Model versions of the basic Volvo Models 240.
U.S.A.: Canada:
240 4 -door, wagon 240 4 -door, wagon
pg. 5 Keys
Master Key
file:///K|/ownersdocs/1993/1993_240/93240_1.html (4 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
This key operates all locks in the vehicle
Service key
Front doors
Starting (ignition)/steering wheel lock
The key number codes are stamped on a separate tag supplied with the keys. This tag should be
separated from the key ring and kept in a safe place.
The double-sided tape on the back of the tag can be used to secure it safely.
In the event the original keys are lost, duplicates may be ordered from your Volvo dealer.
Number Tag
file:///K|/ownersdocs/1993/1993_240/93240_1.html (5 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Contents | Top of Page
file:///K|/ownersdocs/1993/1993_240/93240_1.html (6 of 6)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
pg. 104 Service diagnosis
The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct
minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo
dealer.
Condition: Starter fails to operate (or operates very slowly)
Possible cause Correction
Weak battery or dead cell.
With the starting (ignition) switch in the "Driving"
or "On" position, check to see if the warning lights
on the dashboard come on and if they stay on when
the starter is engaged. If the lights do not come on or
if they go off when the starter is engaged, the battery
is discharged or see below.
Loose or corroded battery cable terminals.
Check battery terminals and clamps. Clean or
replace if necessary. Check that the starter cable is
secure at its terminals.
The ground strap, which connects the battery
negative (-) terminal to the engine, should also be
checked for corrosion or looseness.
Open circuit between starting (ignition) switch
and starting (ignition) switch terminal on
starter.
The circuit is closed if a clicking sound is heard
from the starter when it is engaged. If no clicking
sound is heard, check that the blue wire at the starter
is secure. If still no clicking sound is heard, the
starting (ignition) switch or the wire is defective.
Starter motor defective.
If the above checks have been performed, and no
fault is evident, the starter may be defective. NOTE:
In this case the headlight intensity will not dim when
the starter is engaged.
pg. 105 Service diagnosis
Condition: Starter motor operates but engine does not start
Possible cause Correction
Intake system leaking. Check vacuum hose connections at manifold and
auxiliary air valve.
file:///K|/ownersdocs/1993/1993_240/93240_104.html (1 of 5)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
No fuel reaching engine.
Check for fuel in the tank.
Check fuse No 4.
No spark
Check that the high tension lead from the coil to the
distributor cap is connected and that the wires to the
distributor and coil are connected.
Check the fuse for the engine control system. The fuse
is located in the engine compartment on the left wheel
housing by the ignition coil.
Spark plugs, high tension leads or distributor
cap wet or defective.
Clean the parts with a dry cloth or spray with a moisture
remover. Replace defective or worn parts.
If no fault is found following the above steps, contact
your Volvo dealer.
Condition: Erratic idle (misfiring)
Possible cause Correction
Intake system leaking. Check hose connections.
Spark plugs, high tension leads or distributor
cap worn (defective) Clean distributor cap and leads, check the cap for cracks. Replace defective or worn parts.
Worn spark plugs. Remove. Clean or replace spark plugs.
pg. 106 Service diagnosis
Condition: Engine stalls at irregular intervals
Possible cause Correction
Defective wires. Check wire terminals at: fuel pump, fuse No. 5 and 7, coil, distributor, ignition
switch and relays.
Intake system
leaking. Check vacuum hose connections at manifold and auxiliary air valve.
Fuel filter clogged. Clean fuel tank filter and replace line fuel filter.
file:///K|/ownersdocs/1993/1993_240/93240_104.html (2 of 5)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Condition: Excessive fuel consumption
Possible cause Correction
Fuel lines
leaking. Check tightness.
Spark plugs
worn. Replace plugs.
Condition: Misfiring at highway driving speed
Possible cause Correction
Spark plugs
fouled.
Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles
in order to remove carbon deposit on the spark plugs. If this procedure is not
effective, clean or replace the spark plugs.
pg. 107 Service diagnosis
Condition: The gear selector can not be moved from the P position
The gear selector is locked in the P position. To release the selector, the ignition must be switched on
(ignition key in position II) and the brake pedal must be depressed.
●Depress the brake pedal
●Select a gear
●Release the brake pedal
If the gear selector cannot be moved, check fuses 7 and 12.
file:///K|/ownersdocs/1993/1993_240/93240_104.html (3 of 5)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Shiftlock release (automatic transmission only)
The gear selector is locked in the P position. To manually release the shift lock, turn the starting
(ignition) key to position I and press firmly on the "SHIFTLOCK OVERRIDE" button located near the
base of the gear selector (see illustration). While holding the override button down, move the gear
selector from the (P)ark position.
pg. 108 Label information
The Vehicle Identification Number should always be quoted in all correspondence concerning your
vehicle with the dealer and when ordering parts.
1 Vehicle Identification Number (VIN)
VIN plate is located on top left surface of dash. The VIN is also stamped on the right hand door pillar.
2 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable safety and emissions standards. Evidence of this can be
verified from the certification label on the left wheel valance. For further information regarding these
regulations, please consult your Volvo dealer.
3 Model Plate
Vehicle Identification Number (VIN). Codes for color and upholstery etc. This plate is located on right
wheel valance.
4 Loads, Capacities, and Tire Pressures
5 Federal Motor Vehicle Safety Standards
file:///K|/ownersdocs/1993/1993_240/93240_104.html (4 of 5)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
(FMVSS) specifications (USA) and Ministry of Transport (CMVSS) Standards (Canada)
Your Volvo is designed to meet all applicable safety standards. Evidence of this can be verified from the
certification label on the rear facing side of the driver's front door.
For further information regarding these regulations, please consult your Volvo dealer.
Contents | Top of Page
file:///K|/ownersdocs/1993/1993_240/93240_104.html (5 of 5)12/30/2006 9:41:56 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
pg. 109 Specifications
Subject Page No.
Dimensions and weights 110
Cargo space 110
Engine 111
Cooling system 112
Fuel system 112
Ignition system 112
Power transmission 113
Front suspension 113
Capacities 114
Electrical system 114
pg. 110 Specifications
Dimensions and weights for US
models Sedan Wagon
Length 189.9" (482 cm) 190.7" (484 cm)
Width 67.3" (171 cm) 67.3" (171 cm)
Height, curb weight 56.3" (143 cm) 57.5" (146 cm)
Wheelbase 104.3" (265 cm) 104.3" (265 cm)
Ground clearance (full load) 4.7" (12 cm) 4.7" (12 cm)
Track, front
rear 56.3" (143 cm) 53.5"(136cm) 56.3" (143 cm) 53.5"(136cm)
Turning circle (between curbs) 32.2' (9.8 m) 32.2' (9.8 m)
Curb weight (depending on type) 2941-3015 lbs (1335-1369
kg) 3068-3115 lbs (1393-1413 kg)
Gross vehicle weight (GVW) 4030 lbs (1830 kg) 4300 lbs (1950 kg)
Capacity weight 935 lbs (424 kg) 1180 lbs (536 kg)
Permissible axle weight, front
rear 1885 lbs (855 kg) 2180 lbs (990 kg) 1885 lbs (855 kg) 2600 lbs (1180 kg)
Max. trailer weight (w/o brakes) 1540 lbs (700 kg) 1540 lbs (700 kg)
Max. trailer weight (with brakes - 2"
ball) 3300 lbs (1500 kg) 3300 lbs (1500 kg)
file:///K|/ownersdocs/1993/1993_240/93240_109.html (1 of 5)12/30/2006 9:41:57 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Max. trailer weight (with brakes - 1
7/8" ball)) 2000 lbs (900 kg) 2000 lbs (900 kg)
Max. hitch load 165 lbs (75 kg) 165 lbs (75 kg)
Cargo Space Wagon models
Length with rear seat up 44.5" (113 cm)
Length with rear seat down 74.0" (188 cm)
Length with seat cushion
removed 77.6" (197 cm)
Maximum width 53.1" (135 cm)
Height 32.9" (84 cm)
Volume with rear seat up 41 cu. ft. (1.2 m3)
Volume with rear seat down 76 cu. ft. (2.151
m3)
Cargo opening, maximum width 45.7" (116 cm)
Cargo opening, maximum height 30.7" (78 cm)
WARNING: When adding accessories, equipment, luggage and other cargo to your vehicle, the total
loaded weight capacity of the vehicle must not be exceeded. Consult your dealer for information.
Dimensions and weights for Canadian models
Sedan Wagon
Length 482 cm 484 cm
Curb weight (depending on
type) 1316-1346 kg 1371- 1391 kg
Gross vehicle weight 1830 kg 1950 kg
Capacity weight 425 kg 535 kg
Permissible axle weight, front
rear 855 kg 990 kg 855 kg 1180 kg
pg. 111 Specifications
Engine B230F (2.3 liters; 141 cu. in.)
Liquid-cooled, gasoline, 4-cylinder in-line engine. Cast-iron cylinder block with cylinders bored directly
file:///K|/ownersdocs/1993/1993_240/93240_109.html (2 of 5)12/30/2006 9:41:57 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
in block. Aluminum-alloy cylinder head with single overhead camshaft and separate intake and outlet
channels. Engine lubrication is provided by a gear pump driven from the crankshaft. Full-flow type oil
filter. Exhaust-emission control accomplished by fuel injection, Lambda-sond system and catalytic
converter.
Output (SAE J1349) 114 hp at 5400 rpm (85 kW at 90 rps)
Max. torque (SAE J1349) 136 ft. lbs. (185 Nm) at 2700 rpm
Number of cylinders 4
Bore 3.78" (96 mm)
Stroke 3.15" (80 mm)
Displacement 2.32 liters (141 cu. in.)
Compression ratio 9.8:1
Valve clearance, cold engine
inlet and exhaust
Checking:
0.012-0.016"
(0.30-0.40 mm)
Adjusting:
0.014-0.016"
(0.35-0.40 mm)
Valve clearance, warm
engine
inlet and exhaust
0.014-0.018"
(0.35-0.45 mm) 0.016-0.018" (0.40-0.45 mm)
All specifications are subject to change without notice.
pg. 112 Specifications
Engine B230F
Cooling System
Type Positive pressure, closed system
Thermostat begins to open at 188,6 ° F (92 ° C)
Fan belts, designation HC-38 x 918 (two)
A/C belt, designation HC-38x850
Coolant: Volvo Original coolant/antifreeze
Fuel system
file:///K|/ownersdocs/1993/1993_240/93240_109.html (3 of 5)12/30/2006 9:41:57 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
The engine is equipped with an electronic fuel injection system.
Ignition System
Firing order 1-3-4-2
Ignition setting (12 ° B.T.D.C. at 750 rpm)
Spark plugs Bosch WR7DC (or equivalent)
Spark plug gap 0.028-0.032" (0.7-0.8 mm)
Tightening torque 15-22 ft. lbs. (20-30 Nm)
Distributor, direction of rotation Clockwise
pg. 113 Specifications
POWER TRANSMISSION
Manual or automatic transmission. Hypoid type final drive.
Manual transmission M47 II
Reduction ratios:
1st gear 4.03:1
2nd gear 2.16:1
3rd gear 1.37:1 Rear axle reduction ratio:
4th gear 1.00:1 3.31:1
5th gear 0.80:1
Reverse 3.68:1
Automatic transmission AW70
Reduction ratios:
1st gear 2.45:1
2nd gear 1.45:1 Rear axle reduction ratio:
3rd gear 1:1 3.73:1
Overdrive 0.69:1
Reverse 2.22:1
Vehicle speed/1000 engine rpm (manual transmission)
Rear axle ratio 3.31:1
mph km/h
1st gear 5.4 8.7
2nd gear 10.0 16.2
3rd gear 15.8 25.5
file:///K|/ownersdocs/1993/1993_240/93240_109.html (4 of 5)12/30/2006 9:41:57 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
4th gear 21.7 34.9
5th gear 26.4 42.5
Reverse 5.9 9.5
Front suspension
McPherson type spring and strut suspension. Shock absorbers housed in strut casing. Rack and pinion
steering.
Safety-type steering column.
The alignment specifications apply to an unloaded car but include fuel, coolant and spare wheel.
Toe-in, measured on the wheel rim: 1/16" ± 3/64" (1.5 ± 1.0 mm)
Camber (not to exceed 1/2 ° difference between sides):
- All +1/4° to + 3/4°
(Reduce camber if excessive wear on tire outer shoulder is observed)
Caster: not adjustable
Contents | Top of Page
file:///K|/ownersdocs/1993/1993_240/93240_109.html (5 of 5)12/30/2006 9:41:57 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
pg. 114 Specifications
Capacities
Fuel tank 15.8 US
gals 60 liters
Cooling system
-manual transmission
-automatic transmission
-expansion tank
separately
9.9 US qts
9.7 US qts
0.7 US qts
9.4 liters
9.2 liters
0.6 liters
Engine:
-oil and filter change
-oil changed separately
4.0 US qts
3.5 US qts
3.85
liters
3.35
liters
Transmission:
-manual, M47 II
-automatic, AW70
1.6 US qts
7.8 US qts
1.5 liters
7.4 liters
Rear axle -1031 1.7 US qts 1.6 liters
Power steering gear 0.8 US qts 0.75
liters
Windshield washer fluid 3.4 US qts 3.2 liters
ELECTRICAL SYSTEM
12 V, negative ground. Voltage-controlled alternator.
Single-wire system with chassis and engine used as conductors.
Voltage 12 V
Battery:
-capacity 445 A/85 min
Alternator:
-rated output 1120W, 80A with AC
Lights, 12 V US bulb
No. Power Socket No.
of
bulbs
file:///K|/ownersdocs/1993/1993_240/93240_114.html (1 of 7)12/30/2006 9:41:58 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Headlights HBI/9004 45 W/65
W 2
Position lights, front 1157NA 21 W/24 cp
5 W/2.2 cp BaY 15d 2
Turn signals, front 1157NA 21 W/24 cp
5 W/2.2 cp BaY 15d 2
Turn signals, rear 1156 21 W/32
cp Ba 15 s 2
Brake light/ tail light 1157 21 W/31 cp
5 W/3 cp BaY 15d 2
High-mounted brake light 1156 21 W/32
cp Ba 15 s 1
Back-up lights 1156 21 W/32
cp Ba 15 s 2
Rear fog lights 1156 21 W/32
cp Ba 15 s 2
The following bulbs may be obtained from your nearest Volvo dealer:
Rear ash tray light 1.2 W W2x4.6d 1
License plate light, sedan 4 W Ba 9 s 2
License plate light,
wagon 5 W S 8.5-8 2
Interior light 10 W S 8.5-8 1
Glove box light 2 W Ba 9 s 1
Instrument panel light 3 W W2.1x9.5d 2
Control panel light 1.2 W W2x4.6d 3
Shift positions, auto trans. 1.2 W W2x4.6d 1
Trunk light 15 W S 8.5-8 1
Warning indicator lamps
Charging 1.2 W W2x4.6d 1
Turn signals 1.2 W W2x4.6d 2
Brake failure 1.2 W W2x4.6d 1
Parking brake 1.2 W W2x4.6d 1
file:///K|/ownersdocs/1993/1993_240/93240_114.html (2 of 7)12/30/2006 9:41:58 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Headlights 1.2 W W2x4.6d 1
Oil pressure 1.2 W W2x4.6d 1
Overdrive off (auto
trans.) 1.2 W W2x4.6d 1
Warning flashers 1.2 W W2x4.6d 1
El. heated window 1.2 W W2x4.6d 1
Seat belts 2 W Ba 9 s 2
Bulb failure 1.2 W W2x4.6d 1
pg. 115 Specifications
Recommended max. and min. speeds*, mph (km/h)
Manual transmission M47 II
1st gear 2nd gear 3rd gear 4th gear 5th gear
-25 (-
40) 10-44 (20- 70) 20-70 (30- 110) 25- (44-) 44- (70-)
* always observe posted speed limits.
Vehicle Loading
The tires on your Volvo will perform to specifications at all normal loads when inflated as
recommended on the tire information label located on the rear facing side of the right front door. This
label lists both tire and vehicle design limits.
Do not load your car beyond the load limits indicated.
See Consumer Information Booklet for complete tire pressure information.
Sample Tire Pressure Label
file:///K|/ownersdocs/1993/1993_240/93240_114.html (3 of 7)12/30/2006 9:41:58 AM

WWW.MANUALS.WS
WWW.MANUALS.WS
1993 Volvo 240
Car model US CDN
Tire Wheel
rim Tire Wheel rim
Sedan 185/70R 5,5x14" 185/70r 5,5X14"
Wagon 185R14 5,5x14" 185R14 5,5x14"
Special
spare 5x15" 5x15"
pg. 116 Volvo Service Manuals
Service Manuals for your Volvo are available for purchase. These are the same used by competent
Volvo technicians.
Major sections within the binder system include: 0-General Information; 1-Service and Maintenance; 2-
Engine; 3-Electrical System and Instruments; 4-Power Transmission; 5-Brakes; 6-Suspension and
Steering; 7-Frame, Springs, Dampers and Wheels; 8-Body.
A Service Manual Brochure/Order Form was placed in the car prior to delivery from the dealer to you.
Complete ordering information is provided.
Volvo supports Voluntary Mechanic Certification by the N.I.A.S.E. Certified mechanics have
demonstrated a high degree of competence in specific areas.
Besides passing exams each mechanic must also have worked in the field for two or more years before a
certificate is issued.
These professional mechanics are fully able to analyze vehicle problems and perform the necessary
service procedures to keep your Volvo at peak operating condition.
file:///K|/ownersdocs/1993/1993_240/93240_114.html (4 of 7)12/30/2006 9:41:58 AM