Volvo R3903663 User manual

XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
2002
06
Replaces issue: 2002 05
XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
2002
06
Replaces issue: 2002 05
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 1 of 11

Required tools
A0000162
A0801178
R3903663
R3904302
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 2 of 11

Any comments on this publication? Please contact your nearest dealer. Thank you!
Publication no: MA 9162266, Issue: 2002 -06
Comments:..........................................................................................................
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From:...................................................................................................................
Address:.............................................................................................................
Telephone no:................................................................................................... .
Telefax:...............................................................................................................
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 3 of 11

INTRODUCTION
●NOTE! Read through the entire text before carrying out
any work.
●The front page gives the date of this edition and the edition it
replaces
●The second page shows the tools needed for the installation and
the contents of the installation kit
●The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
●Cut out the text page in order to follow the illustrations and text at
the same time.
CD player/changer (6 CD)
Note!
This accessory requires software unique to the car.
No extra wiring is required when replacing the CD player with a CD
changer.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 4 of 11

1
A8800136
Preparatory work
●Turn the ignition switch to position 0
●Disconnect the battery negative lead.
Note!
Wait at least five minutes before disassembling the connectors or removing
other electrical equipment.
2
R8504113
Preparatory work
Applies to cars with automatic gearboxes
● Turn the ignition key to position II.
Applies to all models
●Move the gear selector lever to its rearmost position
●Carefully pry off the rear edge of the panel for the gear selector lever using a
plastic weatherstrip tool. Pull the panel backwards to access the screws for the
dashboard environment panel.
3
R8504051
Preparatory work
●Remove the two screws holding the bracket for the dashboard environment
panel and the control module.
●Disconnect the connectors from the dashboard environment panel, control
module. If applicable disconnect the MiniDisc player connector.
Applies when replacing the CD player with a CD changer
●Disconnect the connector for the CD player.
Note!
Pull out the bracket at the lower edge. Pull from the top edge of the centre
console.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 5 of 11

4
R8504111
Preparatory work
Applies to all models
●Position the console with the control module and dashboard environment panel in
a suitable position
●Remove the four screws on the reverse holding the control module at the
console
●Press in the four catches in the sides of the control module so that they release.
Carefully remove the control module.
5
R8504052
Preparatory work
Applies to cars without a CD player
●Remove the small panel at the lower edge of the control module panel by prying
up the catches and detaching the panel
●Place the panel to one side. The panel will not be reused.
6
R3903649
Installing the CD player/changer
●Insert the CD player/changer in the lower cut-out in the console. Ensure that the
locating pins on the sides and on the reverse and the connector locate in the
corresponding holes in the console
●Tighten the two screws from the kit and tighten the CD player
● For aftermarket installation of both a MiniDisc and CD player/changer, install the
MiniDisc player according to points 5 and 6 in these installation instructions.
Applies when replacing the CD player with a CD changer
●Remove the two screws retaining the CD player. Pull out the CD player
●Take the CD changer and slide it into the same place as the CD player was
positioned
●Tighten the CD changer using the screws that secured the CD player.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 6 of 11

7
R3903981
Installing the CD player/changer
Applies to all models
● Insert the control module in the bracket. Ensure that its guide mouldings at the
bottom edge align in the corresponding channels in the top edge of the
dashboard environment panel. Press all the way around so that the four catches
engage
●Tighten the control unit on the reverse using the four screws
●Position the bracket in the car, in front of the cut-out in the centre console,
leaning backwards towards the gear selector lever as illustrated.
Applies when replacing the CD player with a CD changer
●Connect all the previously disconnected connectors to the control module,
dashboard environment panel and, if applicable, the MiniDisc player
● Connect the connector from the CD player to the CD changer. Position the
bracket. Tighten the bracket using the two screws
●Reinstall the gear selector lever panel
● Continue to point 16.
8
R3904307
Routing and connecting wiring
Applies to cars without a factory installed player, when only installing a CD
player/changer
●Take the junction cable (A) from the kit. (Purchased separately)
●Connect the connect (1) on the junction cable to the corresponding connector on
the CD player/changer.
●Locate the pre-routed, bridge connector (2) on the fibre optic cable in the centre
console, wrapped in foam tape
●Disconnect the connector (3) from the bridged connector (2). Connect it to
connector (4) on the junction cable.
● Find the pre -routed grey connector (5) for power supply in the thick cable
harness in the centre console. The connector is located either in the centre
console or in the space above the accelerator pedal. To remove the panel above
Note!
Be very careful when connecting the connector in the CD player/changer. The
terminal pins in this connector are thin. They are easily damaged and may
become pressed into the player if the connector is not installed straight.
Note!
If installing a CD player and an RTI system at the same time, the junction cable
for the RTI system must be connected first to the connector (3). This connector
will then be in use, but there is a corresponding connector on the junction cable
for the RTI system. Connect this to the connector (4).
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 7 of 11

the accelerator panel, slacken off the two Torx screws and then pull the panel
free from the clips on the outer edges and unhook it
●Connect the connector (5) to the remaining connector (6) on the junction cable
●Take half of the foam tape from the wiring kit and wrap it around the grey
connectors (5, 6). Use the remaining foam tape to tape around the connectors
(3, 4).
Note!
The junction cable must be routed around the bracket as illustrated. When
reinstalling the bracket in the centre console in the car, the junction cable must
be held against the bracket as illustrated. This is to ensure that it remains in
position.
9
R3904305
Routing and connecting wiring
Applies to cars without a factory installed player, when installing both a
MiniDisc and CD player/changer
●Take out the junction cable (B) (purchased separately) with the four connectors
●Connect the connector (1) on the junction cable to the corresponding connector
on the MiniDisc player and connector (2) to the corresponding connector in the
CD player/changer. The connectors (1) and (2) are identical. It does not matter
which connector is connected to which unit.
●Locate the pre-routed, bridge connector (3) on the fibre optic cable in the centre
console, wrapped in foam tape
●Disconnect the connector (4) from the bridged connector (3). Connect it to
connector (5) on the junction cable.
● Find the pre -routed grey connector (6) for power supply in the thick cable
harness in the centre console. The connector is located either in the centre
console or in the space above the accelerator pedal. To remove the panel above
the accelerator panel, slacken off the two Torx screws and then pull the panel
free from the clips on the outer edges and unhook it
●Connect the connector (6) to the remaining connector (7) on the junction cable
Note!
Be very careful when connecting the connectors in the MiniDisc/CD players.
The terminal pins in these connectors are thin. They are easily damaged and
may become pressed into the players if the connector is not installed straight.
Note!
If installing a CD player and an RTI system at the same time, the junction cable
for the RTI system must be connected first to the connector (4). This connector
will then be in use, but there is a corresponding connector on the junction cable
for the RTI system. Connect this to the connector (5).
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 8 of 11

●Take half of the foam tape from the wiring kit and wrap it around the grey
connectors (6, 7). Use the remaining foam tape to tape around the connectors
(4, 5).
Note!
The junction cable must be routed around the bracket as illustrated. When
reinstalling the bracket in the centre console in the car, the junction cable must
be held against the bracket as illustrated. This is to ensure that it remains in
position.
10
R3903943
Routing and connecting wiring
Operations 10-14 apply to cars with factory-installed MiniDisc
players/changers
work from the right-hand seat.
●Remove approximately 20 cm of foam tape from the existing cable harness so
that the wiring is unimpeded
●Reinstall the connectors for the control module and the dashboard environment
panel. Do not connect the connector (1) to the MiniDisc player yet.
Note!
If installing a CD player/changer and an RTI system at the same time, the RTI system
must be connected according to the installation instructions. Then follow these
installation instructions as if the RTI system was not installed. However use the
connector in the MiniDisc player.
11
R3903941
Routing and connecting wiring
●Take the connector (1) which was in the MiniDisc player and remove the
connector (2) with the fibre optic cable from it. Use a small screwdriver or similar
to lift the catch as illustrated. At the same time pull the fibre optic cable outwards
to release the connector (2)
●Reinstall the connector (1) which is now without the connector (2) in the
MiniDisc player.
Note!
Be very careful when connecting the connector in the MiniDisc player. The
terminal pins in this connector are thin. They are easily damaged and may
become pressed into the player if the connector is not installed straight.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 9 of 11

12A
R3903940
12B
R3904309
Routing and connecting wiring
Illustration A
●Take the junction cable (C) (purchased separately) and locate its foam taped
connector (3)
●Connect the small connector (2) with the fibre optic cables (disconnected in the
previous step) to the connector (3) in the junction cable. There will be a click
when the catch engages.
Illustration B
●Connect the connector (4) from the junction cable to the CD player and the
connector (5) from the junction cable to the connector (1) which was reinstalled
in the MiniDisc player before.
● Find the pre -routed grey connector (6) for power supply in the thick cable
harness in the centre console. The connector is located either in the centre
console or in the space above the accelerator pedal. To remove the panel above
the accelerator panel, slacken off the two Torx screws and then pull the panel
free from the clips on the outer edges and unhook it
●Connect the connector (6) to the remaining connector (7) on the junction cable
●Take a small piece of the foam tape from the kit and wrap it around the grey
connectors (6, 7) in the centre console.
Note!
Be very careful when connecting the connector in the CD player/changer. The
terminal pins in this connector are thin. They are easily damaged and may
become pressed into the player if the connector is not installed straight.
13
R3903937
Routing and connecting wiring
work from the right-hand seat.
●Position the wiring so that it runs around the bracket as illustrated
●Take half of the remaining foam tape from the wiring kit and wrap it around the
cables not already protected.
●Take the two load-removing grommets (1) from the wiring kit and secure it in the
loops formed by the fibre optic cable as illustrated.
Note!
There will be excess fibre optic wiring which should be placed in an loop as
illustrated.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 10 of 11

14
R3903938
Routing and connecting wiring
●Take the corner clip and tie strap from the wiring kit. Press it into place at the top
of the underside of the bracket as illustrated
●Tighten the tie strap around the foam taped cable harness to secure the excess
fibre optic wiring as illustrated
●Take the remaining strips of foam tape and tape the loop to prevent it from
rattling.
15
R8504053
Finishing work
●Connect the previously disconnected connector to the control module and
dashboard environment panel. Position the bracket. Tighten the bracket using the
two screws
●Reinstall the gear selector lever panel
●Reinstall the panel above the accelerator pedal if removed.
16
A8800137
Finishing work
● Turn the ignition key to position II
●Reconnect the battery negative lead
●Program the software according to the service information in VIDA.
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - CD player/changer (6 CD)
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
© VolvoCar Corporation, 2002 Printed in Sweden
9162266
Page 11 of 11