Vortec VOLT 220 User manual

Instruction Manual
Original Language –English
Intec — 9251 Bruin Boulevard - Frederick, CO 80504 USA
T: 303-833-6644 Web: www.inteccorp.com Email: [e-mail]
T: 800-666-1611 Rev Date: 20211203

Instruction Manual | 2
Introduction
Thank you for purchasing Intec’s VORTEC® VOLT 220 electric powered vacuum system. Users -- ranging
from Rental stores to Professional contractors -- will increase their Return-On-Investment when using
this system for insulation recycling, removal, and for HVAC cleaning applications. The innovative
design and engineering of Intec’s VORTEC series of vacuums results in a high powered system that has
exceptionally high productivity, while safeguarding your investment with built-in features to ensure a
long-lasting return providing exceptional value.
Since 1977, both professional contractors and do-it-yourself equipment users have looked to Intec as
the industry leader in the design and manufacture of innovative & portable FORCE®insulation blowing
machines. Now those same individuals are profiting thru the use of our VORTEC® high powered
vacuums that are Engineered for High Productivity and Built-to-Last for High Value Generation. We
take pride in making your job as easy and profitable as possible thru our machines and accessories.
Best-in-class Customer Service: Total ease of use extends beyond your initial purchase of an Intec
system to your evolving needs thru the entire lifecycle. Both before and after the sale service is
important to keep you running at peak operating capabilities. Intec’s technical team provides
installation assistance in addition to maintenance suggestions and trouble-shooting support.
Thank you for partnering with Intec. We appreciate the confidence and trust you have placed in us,
and wish you many profit-generating opportunities!
Ray Lavallee
President, Intec

Instruction Manual | 3
Table of Contents
SYMBOLS.................................................................................................... 4
SAFETY FIRST ............................................................................................... 4
HOW THE SYSTEM WORKS................................................................................. 5
SET UP AND OPERATION................................................................................... 6
System Set-Up:...................................................................................................................................................... 6
Operation Instructions: .......................................................................................................................................... 6
MAINTENANCE ............................................................................................. 7
TROUBLE SHOOTING ....................................................................................... 7
SPECIFICATIONS .......................................................................................... 8
VACUUM ACCESSORIES .................................................................................... 9
MAKING A CLAIM FOR DAMAGE OR LOSS ............................................................... 10
WARRANTY ................................................................................................ 11

Instruction Manual | 4
Symbols
SYMBOL
SYMBOL
MEANING
Danger
Indicates an imminently hazardous situation, which, if not avoided,
will result in death or serious injury.
Warning
Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
Caution
Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
Safety First
Keep hands, shirt, and other foreign objects away from machine during operation.
DO NOT place hands or body parts in inlet or outlet pipes during operation.
Never operate equipment without safety guards, front plate, or other original
components in place.
Keep away from vacuum’s inlet & outlet when machine is running.
Never position the outlet in a direction that can harm people or buildings if a foreign material were
to exit at high speed.
When working with insulation, always wear a long sleeve shirt, gloves and a hat. Wear
goggles or safety glasses for eye protection. Wear a mask for respiratory protection.
Keep tools and foreign objects out of the hopper.
Never leave the machine unattended during operation.
Do not touch exhaust system during or immediately after use.
Have available an appropriately sized, working fire extinguisher in the event of need.

Instruction Manual | 5
How the System Works
OVERVIEW: The VORTEC VOLT 220 has a 16”impeller which creates a powerful vacuum that pulls
large volumes of air and product into the inlet. The air and product is centrifugally dispersed into the
vacuum’s shroud and discharged thru the outlet. It is powerful, quiet, and exhausts no fumes.
An introduction to key components of the system follows:
Impeller: The impeller is comprised of a base and blades. Together, the impeller assembly spins at
very high rates creating a vacuum due to the centrifugal forces created.
Inlet: The inlet tube diameter is 6 inches; 4” and 8”
optional.
Front Cover: This panel allows access to the impeller
assembly.
Shroud: The shroud is made of thick gauge steel and is 2X
thickness in main wear area.
Large Filters: Provides optimal cooling
Outlet: The 6” diameter outlet section features a safety
shield that pivots out of the way to allow for a hose or vacuum
bag to easily be mounted onto the outlet.
Variable Frequency Drive: Programmed to drive powerful
motor using only one easy to find 220 Volt –30 amp circuit.
Handle: The handle assists with moving the vacuum.
Run Flat Tires: The 10” tires provide for ease in mobility while
never needing air since they are filled with foam and will not
go flat.
Shroud
(Impeller inside)
Filters
Run Flat Tires
Inlet
Outlet
Handle

Instruction Manual | 6
Set up and Operation
Please note that all VORTEC VOLT 220’s are tested prior to shipment.
System Set-Up:
1. Periodically check all fasteners for tightness. Due to the natural vibration associated with
vacuums, some fasteners may become loose over time.
2. Obtain appropriate protective equipment.
3. Set system on a dry, level surface.
4. Attached vacuum hose to the inlet pipe using a hose clamp.
Note: It is highly recommended to use a VORTEC vacSHIELD when using
the VORTEC VOLT 220. Install the vacuum hose to the inlet of the
vacSHIELD. Then, connect a piece of vacuum hose from the vacSHIELD’s
outlet to the vacuum’s inlet (you can cut a short section from your main
vacuum hose, or purchase a short section of hose to meet this need).
5. Attach hose or vacuum bag to the machine’s outlet using a hose clamp.
Operation Instructions:
1. Insert the power cord into the power receptacle.
2. Press the green RUN button on the keypad to start the vacuum.
3. Allow the vacuum up to 10 seconds to reach full power.
4. To stop the vacuum, press the red STOP button on the keypad.
5. DO NOT ATTEMPT TO RESTART THE VACUUM UNTIL IMPELLER HAS COME TO A FULL STOP.
6. NOTE: If the emergency stop has been pushed in, the emergency stop must be pulled out and
the stop button must be pressed on the keypad before the machine will start again. Once these
steps have occurred press the green RUN button.

Instruction Manual | 7
Maintenance
Preventative maintenance will provide for many years of trouble-free use.
Cleaning
Clean the exterior of the machine weekly by wiping with a rag and/or blowing with compressed air;
this will help maintain the longevity of the mechanical components in addition to the system’s finish. It
is important to keep the engine clean so it will cool appropriately.
Clean the engine’s inlet air filter prior to each use if dirty. The filter can be washed and is easily
replaceable.
We recommend blowing out the motor with compressed air before each use.
Trouble Shooting
Problem
Likely Cause
Remedy
Vacuum on, yet limited
production of fibrous insulation
Kink in hose.
Review your hose assembly to
ensure no kinks in hose.
Small diameter hose used on
system’s inlet.
Utilize the largest diameter
hose the system will allow.
Utilize largest diameter hose for
the longest length possible
from the vacuum to the point
of material pick-up.
Static Electricity shocking
operators.
Movement of insulation
material thru hose –more
pronounced during times of low
humidity –creates static
electricity build-up in vacuum
hose.
Contact Intec technical service
at 800-666-1611. Options
include:
-Spraying warm water on hose.
-Grounding hose to dissipate
static electricity.

Instruction Manual | 8
Specifications
Weight
310 lbs.
Wheels
10” diameter run-flat
Motor
Powered by one 220V –30 amp circuit.
Dimensions

Instruction Manual | 9
Vacuum Accessories
Description
Part Number
Quantity
VORTEC® vacTUBE 4.4
4” diameter, 4’ long pick up tube
74106-00
1
VORTEC® vacTUBE 4.2
4” diameter, 2’ long pick up tube
74126-00
1
VORTEC® vacTUBE 6.4
6” diameter, 4’ long pick up tube
74108-00
1
VORTEC® vacTUBE 6.2
6” diameter, 2’ long pick up tube
74128-00
1
VORTEC® vacSHIELD
74660-00
1
Vacuum Bags
74004 Black
74004 Platinum
74004 Better
74004 Standard
10 bags per case
Numerous Hose Packages
featuring long lasting
VORTEC® vacTUFF hose
to enhance your savings
various
Call Intec
303-833-6644

Instruction Manual | 10
Making a Claim for Damage or Loss
Your Intec products were carefully packed and thoroughly inspected before leaving our factory. We
understand that damage to or defects with your system may unfortunately occur. Please inspect your
shipment carefully upon arrival and save the shipping containers and packaging materials in case of
damage.
The following table provides you with appropriate actions to take when certain issues are realized.
ISSUE
Action to Take
1
DAMAGE in Transit
A
Visible PRIOR to unpacking (Damage to carton or
packing material).
File Claim with appropriate freight
carrier.
B
Visible AFTER unpacking (Only apparent when
unpacked).
File Claim with appropriate freight
carrier.
C
Shortage (# containers does not agree to
transportation bill).
File Claim with appropriate freight
carrier.
When items leave our warehouse, the shipper assumes responsibility. It is the responsibility
of the consignee to file a claim. Proper documentation is necessary to support the claim.
Please inspect all items properly prior to signing for them.
2
Items received not correct
A
Incorrect items received.
Contact Intec Customer Service
B
Incomplete order received (not backordered).
Contact Intec Customer Service
303.833.6644
[email protected]
3
Issue within the warranty period
A
Troubleshooting (machine or part not operating as
intended).
Contact Intec Customer Service
B
Replacement part(s).
Contact Intec Customer Service
Intec can assist with troubleshooting your issue, and
can get you back up and running. If warranty parts are
required, a return material authorization (RMA) will be
issued by technical service.
303.833.6644
or
[email protected]
4
Issue outside of warranty period
A
Replacement part, troubleshooting.
Contact Intec Customer Service
B
Need assistance from a service center.
Contact Intec Customer Service
303.833.6644
Shipping Department
Intec
4040 Kodiak Court
Frederick, CO 80504
phone: [phone]
fax: [phone]
email: [email protected]
website: www.inteccorp.com