Wacker Neuson LB 1 User manual

Indirect Lighting
System
LB 1
OPERATOR’S MANUAL
0163721en 003
0708
0163721EN

LB 1 Table of Contents
wc_bo0163721en_003TOC.fm 3
Foreword 4
1 Safety Information 5
1.1 Callouts Found in this Manual .............................................................. 5
1.2 Safety Guidelines for Operating the Machine ....................................... 6
1.3 Guidelines for Service Safety ............................................................... 7
1.4 Labels ................................................................................................... 8
2 Operation 9
2.1 Intended Use ........................................................................................ 9
2.2 Setting up the Balloon ........................................................................ 10
2.3 Setting up the Tripod .......................................................................... 11
2.4 Assembling the Balloon to the Tripod ................................................. 12
2.5 Turning ON/OFF the Light .................................................................. 14
2.6 Inspecting and Cleaning ..................................................................... 15
2.7 Changing the Bulb .............................................................................. 16
2.8 Troubleshooting .................................................................................. 18
2.9 Electrical Schematic ........................................................................... 19
3 Technical Data 20
3.1 Machine .............................................................................................. 20

Foreword LB 1
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Foreword
Machines
covered by
this manual
This manual covers machines with Item Numbers: 0620340 & 0620341
Operator’s
Manuals and
Parts Books
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson Cor-
poration to order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information
in this
manual
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right to
change any portion of this information without notice.
Copyright
notice
All rights, especially copying and distribution rights, are reserved.
Copyright 2008 by Wacker Neuson Corporation.
This publication may be reproduced through photocopying by the original pur-
chaser of the machine. Any other type of reproduction is prohibited without
express written permission from Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Cor-
poration represents an infringement of valid copyrights, and violators will be
prosecuted.
Trademarks All trademarks referenced in this manual are the property of their respective
owners.

LB 1 Safety Information
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1 Safety Information
1.1 Callouts Found in this Manual
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: Contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
fObey all safety messages that follow this symbol.
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
fObey all safety messages that follow this symbol to avoid injury or death.
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
fObey all safety messages that follow this symbol to avoid possible injury or
death.
CAUTION indicates a situation which, if not avoided, could result in minor or mod-
erate injury.
fObey all safety messages that follow this symbol to avoid possible minor or
moderate injury.

Safety Information LB 1
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1.2 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson Corporation for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Work area When setting up the machine:
Keep the area immediately surrounding the machine clean, neat, and free of
debris.
When lighting traffic routes, always place one of the three support ropes at a
right angle to the traffic route to ensure that the machine does not fall into the
traffic route.
Cordon off the area around the tripod in areas with crowds of people.
Clearly mark support ropes so that the support ropes do not pose a hazard for
passersby.
Keep plugs and receptacles dry.
Keep a distance of at least one meter (3 feet) between the balloon and any
flammable material such as wood or plastic.
Keep the machine at least 5.5 m (16 ft.) from pools and spas.
Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall.
Make sure the area above the balloon is open and clear of overhead wires and
obstructions. High voltage cables should be at least 50 meters (160 feet) linear
distance away from the tripod. Overhead electric lines should be kept at least
2.5 meters (8 feet) away from the balloon.
When operating this machine:
Do not allow water to accumulate around the base of the machine. If water is
present, move the machine.
Do not operate the machine in areas where leaks of combustible substances
such as gasoline and natural gas may occur.
Do not use with extension cord near water or where water may accumulate.
Guidelines for
operating
When operating this machine:
Use on GFCI-protected circuits only.
Replace a damaged balloon cover before use.
Lower the tripod and collapse the balloon after use.

LB 1 Safety Information
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When operating this machine:
Do not start a machine in need of repair.
Do not use the machine if the insulation on the electrical cord is cut or worn
through.
Do not operate the light without the balloon.
1.3 Guidelines for Service Safety
Precautions When maintaining this machine:
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs shall be completed before operating the machine.
All adjustments and repairs shall be done by a qualified technician.
Turn the machine off before performing maintenance or making repairs.
When maintaining this machine:
Never allow a machine with a known problem or deficiency to be operated.
Repair or maintain the machine immediately after detecting a problem.
Accessories,
safety devices
and
modifications
When maintaining this machine:
Use only accessories or attachments that are recommended by Wacker Corpo-
ration.
When maintaining this machine:
Do not defeat safety devices.
Do not modify the machine without the express written approval of the
manufacturer.
Replacing
parts and
labels
When maintaining this machine:
Use only spare parts recommended by Wacker Neuson Corporation.
Replace all missing and hard-to-read labels.

Safety Information LB 1
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1.4 Labels

LB 1 Operation
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2 Operation
2.1 Intended Use
Intended use The LB 1 is intended to illuminate work areas. The end user assumes all responsi-
bility for operating the machine safely and within its specified parameters.
Local
regulations
Consult with local authorities to determine regulations limiting noise and light emis-
sions in the work area. Be sure to abide by these regulations when using the
machine.

Operation LB 1
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2.2 Setting up the Balloon
Prerequisites Balloon
Light fixture with bulb
Procedure Follow the procedure below to set up the balloon.
1. Remove the light from the transport cylinder.
2. Remove the light from the transport bag.
3. Hold the black handle with one hand and pull the stop bolt (a) with the other
hand while slowly pushing the handle downward (b). Push forcefully during the
last 5 mm (0.20 in.), as the seals provide some resistance.
The balloon is fully expanded when the stop bolt clicks into the lowest tension posi-
tion.
4. Check that the hook and loop (Velcro) seal is closed all around and that the
white, translucent lower balloon cover shows no signs of serious damage. If the
translucent lower cover is damaged, repair or replace it.
The balloon is now ready to be assembled to the tripod.
WARNING
Electric shock hazard. Electric shock can cause serious injury or death.
fNever connect the light to its power source and never turn it on until it has been
fully unpacked and assembled to the tripod!

LB 1 Operation
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2.3 Setting up the Tripod
Prerequisites Tripod
Procedure Follow the procedure below to set up the tripod.
1. Unfold the tripod legs.
2. One of the legs has its own locking clamp (a). If the ground is not level, loosen
this clamp and adjust the length of the leg so that the mast is vertical.
3. The mast should not touch the ground. Adjust the mast so that it is at least 6 cm
(2 inches) from the ground.
4. Adjust the braces (b) so that they are parallel to the ground.
The tripod is now ready for the balloon.
WARNING
Electric shock hazard. Electric shock can cause serious injury or death.
fNever connect the light to its power source and never turn it on until it has been
fully unpacked and assembled to the tripod!
6 cm
(2 in.)
b

Operation LB 1
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2.4 Assembling the Balloon to the Tripod
Prerequisites Tripod
Procedure Follow the procedure below to assemble the balloon to the tripod.
1. Lift the balloon and insert the end of the round shaft into the tripod receptacle
(a). Tighten the receptacle clamp.
2. Ensure that each carabiner (b) moves freely and is not jammed.
3. Each of the three support ropes (c) is provided with a loop on both ends. Attach
a support rope to each carabiner. Let the free ends of the ropes hang loosely for
the moment.
This procedure continues on the next page.
WARNING
Electric shock hazard. Electric shock can cause serious injury or death.
fNever connect the light to its power source and never turn it on until it has been
fully unpacked and assembled to the tripod!
a
b
c
wc_gr005065

LB 1 Operation
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Continued from the previous page.
4. The recommended installation height for the tripod is 4–5 meters (approximately
12 –15 feet). Loosen the mast clamps on the tripod and adjust the height of
each section as desired. Tighten all mast clamps securely.
5. Three metal stakes (d) are provided with the LB 1. Pound each into a suitable
ground location and loop the free ends of the support ropes around them to
anchor the machine. Make sure that the ropes are taut.
The LB 1 is now ready for operation.
CAUTION
Pinch point. Fingers or hands could get pinched between the telescoping sections
of the tripod mast.
fUse care when raising and lowering the tripod mast.
CAUTION
Tripping hazard! Passersby may accidentally trip over the support ropes or walk
into them. This may lead to personal injury.
fAttach brightly-colored ribbons to the support ropes to increase visibility.

Operation LB 1
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2.5 Turning ON/OFF the Light
Prerequisites Ballast and power source
LB 1 assembled
Turning on Follow the procedure below to turn on the light.
1. Connect the plug (a) of the light cord into the ballast (b). If in doubt which way
the plug should be installed, install it so that the screw (d) is facing up.
2. Secure the plug to the ballast with the clamp (c). Then, plug the ballast into the
GFCI-protected circuit. The bulb will reach full power in 4–5 minutes.
Note: After being turned off, the lamp requires a 7–10 minute cool-down period
before it will re-start.
.
Note: The capacitor charge conforms with ENEC/VDI and UL regulations. Due to
the discharge resistance at the capacitors, the capacitor is discharged within a
defined period of time (approximately 30 seconds).
Turning off Follow the procedure below to turn off the light.
1. Unplug the ballast from the voltage source (GFCI-protected circuit). After
approximately 30 seconds, unplug the light from the ballast.
2. Allow the lamp to cool 10 minutes, then collapse the balloon and the tripod.
Note: Always collapse the balloon and the tripod after each use of the light.
WARNING
Electric shock and trip hazard!
fDo not allow pedestrians or vehicular traffic to cross over the electrical cords.
The cords could be damaged, cut, or tripped over.
CAUTION
Electric shock hazard! The ballast choke is compensated with a capacitor. The
capacitor may produce a small spark or electric shock when discharging.
fDisconnect the ballast from the power source before disconnecting the light
from the ballast.

LB 1 Operation
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2.6 Inspecting and Cleaning
Inspecting Inspect the following components each time you unpack the LB 1:
Make sure that no electrical cords are damaged. If any electrical cords are
defective or damaged or if the grounding plug is broken or shorted-out, have a
specialist repair it.
Inspect the bulb for cracked glass.
Make sure the bulb is properly screwed into the socket.
Inspect the lower and upper covers for damage. Do not operate the balloon
with a defective cover.
Cleaning Follow the instructions below for cleaning the machine:
If the balloon should become damp during use, let it dry thoroughly before
returning the balloon to its transport cylinder. Otherwise, it will become musty in
storage.
If the cover (upper/lower) is dirty, wipe it with a weak solution of liquid dish soap
and water.
NOTICE: Do not use solvents to clean the balloon cover!
NOTICE: Never use a pressure washer to clean the machine.

Operation LB 1
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2.7 Changing the Bulb
Prerequisites Leather gloves and eye protection
New bulb
Removal Follow the procedure below to remove the bulb.
Note: Yellow-brown condensing particles with free or enclosed metal drops inside
the bulb are normal. The bulb is damaged and in need of replacing if the inner part
of the bulb is deformed by heat or if the inner or outer bulbs show cracks or cuts.
Removal:
1. Turn off the generator, unplug the light, and allow the bulb to cool at least 15
minutes.
2. Remove the balloon from the tripod.
3. Expand (open) the balloon. See section Setting up the Balloon.
4. Mount the balloon in a bench-top vise or other similar location that can hold the
balloon securely and provide accessibility.
5. Separate the upper (a) from the lower portion (b) of the balloon by separating
the hook-and-loop tape (Velcro®). Limit the opening to one or two sections.
This procedure continues on the next page.
WARNING
Cutting hazard. Broken glass from the bulb can cause severe cuts.
fAlways wear leather gloves and eye protection when changing the bulb.

LB 1 Operation
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Continued from the previous page.
6. Disconnect the snaps and remove the burst cage (c).
7. With a gloved hand, unscrew the bulb (d) and remove it.
Installation Follow the procedure below to install a new bulb.
1. With a gloved hand, screw the bulb into the light fixture.
NOTICE: Avoid touching the bulb with your bare hands. Oils from your skin may
shorten bulb life.
2. Re-install the burst cage.
3. Reconnect the lower and upper portions of the balloon with the hook-and-loop
tape (Velcro®).
The procedure to change the bulb is now complete.

Operation LB 1
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2.8 Troubleshooting
Problem Reason Remedy
Balloon does not open. The stop bolt is not pulled
out before attempting to
push the black hand grip
downward.
Pull out the stop bolt and
attempt to push down
again.
If the balloon still does not
open, hold the aluminum
bell, rotate the black hand
grip left or right, pull out the
stop bolt and attempt to
push down again.
Bulb does not light. Power supply has incorrect
voltage or frequency.
Check power supply.
Damaged or loose bulb. Check bulb.
Loose plug. Ensure that all plugs are
properly seated and locked.
Faulty, damaged, or burned
bulb socket.
Replace socket.
Faulty or damaged ballast. Replace ballast.
Light shuts off and/or
restarts during operation
Defective electrical net-
work.
Check power supply.
Deviation in frequency by
more than ±10Hz.
Check power supply.
Light flickers during opera-
tion
Deviation in frequency by
more than ±10Hz.
Check power supply.
Power supply unstable or
insufficient.
Check power supply.
Generator’s condenser may
be worn out.
Check generator.
Too many other machines
using the same generator.
Check generator.

LB 1 Operation
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2.9 Electrical Schematic
Ref. Description Ref. Description
1 Power source 5 Lamp
2 Power source plug and cord 6 Transformer
3 Ballast box 7 Capacitor
4 Ballast plug 8 16A fuse

Technical Data LB 1
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3 Technical Data
3.1 Machine
Item Number 0620340 0620341
Dimensions (l x w x h) mm (in.) 1960 x 1960 x 2622
(77.2 x 77.2 x 103.2)
Working height:
minimum
maximum
m (ft.)
m (ft.)
2.6 (8.6)
6.2 (20.3)
Weight kg (lbs.) 21 (46.3)
Diameter mm (in.) 900 (35.4)
Lamp type -- Metal halide
Lamp output Watt 1000
Luminous flux lm 99,0000
AC voltage V 230 115
Starting current Amp 7.4
Steady-state current Amp 4
Frequency Hz 50
Plug type -- Schuko
Cord length:
balloon to ballast
ballast to generator
m (ft.)
m (ft.)
7 (23)
3 (9.8)
Ambient temperature range °C (°F) -30 – +40 (-22 – +104)