WAGNER Basic 8000 Operational manual

Spray wall
Basic 8000
Translation of the Original Operating Manual
For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place. Edition: 07/2022

Operating manual Spray wall Basic 8000
Table of Contents
Order number 3305595 | Edition 07/2022 3
TABLE OF CONTENTS
1 About these Instructions 5
1.1 Preface 5
1.2 Warnings, Notices and Symbols in these Instructions 5
1.3 General Characters and Symbols 5
1.4 Languages 6
1.5 Abbreviations 6
1.6 Terminology for the Purpose of this Manual 6
2 Using in Accordance with the Instructions 8
2.1 Device Type 8
2.2 Type of Use 8
2.3 For Use in Potentially Explosive Areas 8
2.4 Processible Working Materials 8
2.5 Misuse 8
3 Identification 9
3.1 CE identification 9
3.2 Type Plate 9
4 Basic Safety Instructions 10
4.1 Safety Instructions for the Operator 10
4.1.1 Electrical Devices and Equipment 10
4.1.2 A Safe Work Environment 10
4.1.3 Personnel Qualifications 11
4.2 Safety Instructions for the Personnel 11
4.2.1 Personal Safety Equipment 11
4.2.2 Safe Handling of WAGNER Powder Spray Devices 12
4.2.3 Grounding the Device 12
4.2.4 Product Hoses 13
4.2.5 Electrical Connection Cables 13
4.2.6 Cleaning and Flushing 13
4.2.7 Maintenance and Repair 14
4.2.8 Protective and Monitoring Equipment 15
4.2.9 Safety Features 15
5 Description 16
5.1 Components 16
5.1.1 Basic 8000 components 16
5.2 Extent of Delivery 17
5.3 Data 17
5.3.1 Technical Data 17
6 Assembly and Commissioning 18
6.1 Training of Assembly/Commissioning Personnel 18
6.2 Storage Conditions 18
6.3 Installation Conditions 18
6.4 Transportation 18
6.5 Delivery Condition of the Spray Wall 19
6.6 Assembly Sequence 19
6.7 First Commissioning 21
6.8 Grounding 21
6.8.1 Grounding the powder coating system 22
6.9 Fire detection and fire extinguishing measures 23

Operating manual Spray wall Basic 8000
Table of Contents
4 Order number 3305595 | Edition 07/2022
6.10 Safety Checks 23
6.10.1 Testing Before First Commissioning 23
6.11 Start Up 23
6.11.1 Operating and Display Elements 23
7 Operation 25
7.1 Training the Operating Personnel 25
7.2 Tasks 25
7.3 Switching on the System 25
7.4 Switching off the System 25
7.5 Performing a Paint Change 26
8 Cleaning and Maintenance 27
8.1 Cleaning 27
8.1.1 Cleaning Personnel 27
8.1.2 Cleaning Instructions 27
8.1.3 Cleaning Procedures 27
8.1.4 Setting the Cleaning Intervals 27
8.2 Maintenance 28
8.2.1 Maintenance Personnel 28
8.2.2 Maintenance Instructions 29
8.2.3 Safety Checks 29
8.2.4 Maintenance Procedures 29
8.2.5 Compressed Air Tank Maintenance 30
9 Inspections in Accordance with DIN EN 50177: 2009 31
9.1 Abbreviations 31
9.2 Overview Table 32
10 Troubleshooting and Rectification 34
11 Disassembly and Disposal 35
11.1 Disassembly 35
11.2 Disposal 35
12 Accessories 36
13 Spare Parts 37
13.1 How to Order Spare Parts 37
13.2 Notes on the Use of Spare Parts 37
13.3 Spare Parts List for Basic 8000 Spray Wall 38
13.4 Spare Parts List for Pressure Tank (Until 06/2021) 39
13.5 Spare Parts List for Pressure Tank (Starting 07/2021) 40
13.6 Spare Parts List for Air Diffuser (Until 06/2021) 40
13.7 Spare Parts List for Pneumatic Control Cabinet (Starting 07/2021) 41
13.8 Manual System Connection Set 41
14 Declaration of Conformity 43
14.1 CE Declaration of Conformity 43

Operating manual Spray wall Basic 8000
1 About these Instructions
Order number 3305595 | Edition 07/2022 5
1 ABOUT THESE INSTRUCTIONS
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device. The operating manual is part of the device and must be available
to the operating and service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual. Operating and service personnel should be instructed according to the
safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
Warning instructions in this manual highlight particular dangers to users and to the device
and state measures for avoiding the hazard.
These warning instructions fall into the following categories:
DANGER Immediate risk of danger.
Non-observance will result in death or serious injury.
WARNING Potential danger.
Non-observance may result in death or serious injury.
CAUTION Potentially dangerous situation.
Non-observance may result in minor injury.
NOTICE Potentially dangerous situation.
Non-observance may result in damage to property.
Info Provides information about particular characteristics and how to
proceed.
Explanation of warning notice:
WARNING
This notice warns you of a danger!
Possible consequences of not observing the warning notice.
4The measures for preventing the hazard and its consequences.
1.3 GENERAL CHARACTERS AND SYMBOLS
The characters and symbols in this operating manual indicate the following:
üRequirement that must be fulfilled before an action can be performed.
1. Step 1 of an action to be performed with several action steps.
4Second level action step
2. Step 2
ðIntermediate result of an action
ðResult of a complete action
4Action to be performed with an action step
1. Numbered list, first level
– Numbered list, second level

Operating manual Spray wall Basic 8000
1 About these Instructions
6 Order number 3305595 | Edition 07/2022
– Non-numbered list, first level
– Non-numbered list, second level
= cross-reference on page
♦ = wearing parts
⋆ = included in service set
● = not part of the standard equipment but available as a special accessory
1.4 LANGUAGES
The operating manual is available in the following languages:
Original operating manual
Language Order no.
German 3305594
Translation of the original operating manual
Language Order no. Language Order no.
English 3305595 Spanish 3311304
French 3305596 Slovakian 2306595
Italian 3305597 Czech 2417004
Danish 2444107
Additional languages upon request or at: www.wagner-group.com
1.5 ABBREVIATIONS
Order no. Order number
ET Spare part
K Marking in the spare parts lists
Pos Position
Stk Number of pieces
-- Item not available as spare part
/ Item does not exist
1.6 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning
Cleaning Manual cleaning of devices and device parts with cleaning agent.
Flushing Internal flushing of paint-wetted parts with compressed air.

Operating manual Spray wall Basic 8000
1 About these Instructions
Order number 3305595 | Edition 07/2022 7
Personnel qualifications
Trained person Is instructed in the tasks assigned to him/her, the potential risks associ-
ated with improper behavior as well as the necessary protective devices
and measures.
Electrically
trained person
Is instructed by an electrician about the tasks assigned to him/her, the
potential risks associated with improper behavior as well as the neces-
sary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible hazards
based on his/her technical training, knowledge and experience in rele-
vant provisions.
Skilled person in
the context of
DGUV209‑052
A person who, based on his/her technical training, experience and re-
cent vocational experience, has sufficient technical knowledge in the
area of electrostatic coating and is familiar with the relevant and gener-
ally accepted rules of technology so that he/she can inspect and assess
the status of devices and coating systems based on workplace safety.
Additional requirements for skilled persons can also be found in
TRBS1203(2010/amendment 2012): Expert knowledge in the areas of
protection against excessive pressure, electrical hazards and explosion
protection (where applicable).

Operating manual Spray wall Basic 8000
2 Using in Accordance with the Instructions
8 Order number 3305595 | Edition 07/2022
2 USING IN ACCORDANCE WITH THE INSTRUCTIONS
2.1 DEVICE TYPE
Spray wall for powder coating work pieces.
2.2 TYPE OF USE
The Basic 8000 spray wall is the right choice when coating larger parts and features the
essential basic functions required in an economical system. Thanks to its construction, it is
ideal for integration in manual conveyor systems.
WAGNER explicitly prohibits any other use!
The device may only be operated under the following conditions:
4Do not deactivate safety fixtures.
4Use only WAGNER original spare parts and accessories.
4The operating personnel must be trained on the basis of this operating manual.
4Follow the instructions in the operating manual.
2.3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS
The spray wall is not approved for operation in a potentially explosive atmosphere.
Info
The required minimum exhaust air volumetric flow, based on the quantity of powder
used and its ignitability, is to be adhered to by the operator. This must not exceed the
nominal exhaust air volumetric flow.
2.4 PROCESSIBLE WORKING MATERIALS
– Organic powder lacquers
– Metallic powder
Info
Contact your local WAGNER dealer and the lacquer manufacturer if you encounter
application problems.
2.5 MISUSE
Misuse can lead to physical injury and/or property damage! Special attention must be paid
that:
4No liquid coating products, e.g. solvents or water-based lacquers, are processed.
4No food, medicine or cosmetics are processed.

Operating manual Spray wall Basic 8000
3 Identification
Order number 3305595 | Edition 07/2022 9
3 IDENTIFICATION
3.1 CE IDENTIFICATION
The spray wall is not approved for operation in a potentially explosive atmosphere.
Device type: Basic 8000
Manufacturer: Wagner International AG
9450 Altstätten
Switzerland
3.2 TYPE PLATE
Wagner International AG
9450 Altstätten
Switzerland
Designed by WAGNER Switzerland, assembled byWAGNER Germany
Bezeichnung der Serie oder des Typs
Designation of the series or type
Baujahr/Year of manufacture
Seriennummer/Serial number
Bestimmungsgemässe Verwendung
Intended use
Bezeichnung der Maschine
Designation of the machine
Betriebsart/Operating mode
Installierte Leistung
Installed power
Maximale Grösse der Werkstücke
Maximum size of workpieces
Erforderlicher Mindest-Abluftvolumenstrom
bei 20 °C
Required minimum extract air volume flow
at 20 °C
Maximale Menge des Beschichtungspulvers
(g/min) bei UEG
Maximum quantity of coating powder
introduced (g/min) at LEL
Spannung/Voltage
Frequenz/Frequency
Gesamte Öffnungsfläche
Total opening area
Druckluftversorgung
Compressed air supply
Druckluftbedarf
Compressed air requirements
Basic 8000
Sprühwand für elektrostatische
Pulverbeschichtung
Spray wall for electrostatic
powder coating
Manuelle Beschichtung durch
Bedienperson vor der Sprühwand
Manual coating by operator in front
of the spray wall
6 kW
30 % der gesamten Öffnungsfläche
(1.3 m²)
30 % of total opening area (1.3 m²)
8000 m³/h
maximal 1330 g/min bei UEG 20 g/m³
maximum 1330 g/min at LEL 20 g/m³
230V/400 V
50 Hz
4.4 m²
6.5–8.0 bar
30 Nm³/h
1
2
3
4
5
6
7
9
10
8
11
12
13
14
15
16
P_05376
1 Manufacturer, CE/UKCA identification 9 Maximum size of work pieces
2 Designation of the machine 10 Minimum exhaust air volume flow
3 Designation of the series or type 11 Maximum powder quantity
4 Year of manufacture 12 Voltage
5 Serial number 13 Frequency
6 Using in Accordance with the Instruc-
tions
14 Total opening area
7 Operating mode 15 Compressed air supply
8 Installed power 16 Air consumption

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
10 Order number 3305595 | Edition 07/2022
4 BASIC SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
4Keep this operating manual at hand near the device at all times.
4Always follow existing regulations concerning occupational safety and accident
prevention regulations.
4.1.1 Electrical Devices and Equipment
Danger of electric shock!
Danger to life from electric shock:
4Place and operate device in accordance with the existing safety requirements with
regard to the operating mode and ambient influences.
4May only be maintained by skilled electricians or under their supervision. With open
housings, the mains voltage poses a danger.
4Operate device in accordance with the safety regulations and electrotechnical
regulations.
4Do not disconnect any plug connections during operation.
4Label plug connections with the warning "Do not disconnect when energized".
4Must be repaired immediately in the event of problems.
4Decommission if device poses a danger or is damaged.
4Must be de-energized before work is commenced.
4Secure the device against being switched back on without authorization.
4Inform personnel about planned work.
4Observe electrical safety regulations.
4Ground all devices to a common grounding point.
4Only operate the device with a properly installed socket with a protective ground wire
connection.
4Keep liquids away from electrical devices.
4.1.2 A Safe Work Environment
Danger due to falling parts!
Serious or life-threatening injuries due to falling parts.
4Ensure sufficient, safe dimensioning of the customer-provided work piece suspension.
Danger due to dust formation!
Severe or fatal injuries due to explosion danger or inhalation, swallowing or contact with the
skin or eyes.
4The floor of the work area must be electrostatically conductive (measurement in
accordance with EN1081:2018+A1:2020 or EN61340-4-1:2004+A1:2015).
4In the spray booth, coating may only be performed with correctly designed and locked
technical ventilation.
4Make sure that grounding and potential equalization of all system parts is reliably and
permanently in effect and that they withstand the loads to be expected (e.g.
mechanical, corrosion).

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
Order number 3305595 | Edition 07/2022 11
4Make sure that the personal protective equipment (see Chapter "Personal Protective
Equipment") is present and being used.
4Make sure that all people within the work area wear static dissipative shoes. The
footwear must correspond to EN20344. The measured insulation resistance must not
exceed 100MΩ.
4Protective clothing including gloves, must correspond to EN1149-5. The measured
insulation resistance must not exceed 100MΩ.
4Ensure that there are no ignition sources such as naked flames, sparks, glowing wires,
or hot surfaces in the spray booth. Do not smoke.
4A suitable system for suppressing fire and explosion must be installed.
4The powder release must be electrically interlocked with the connected technical
ventilation of the spray system.
4Excess coating product (overspray) must be collected up safely.
Accumulations of powder in the spray booth is to be avoided. Set the parameters of the
floor cleaning and manually clean the spray booth as needed.
4Ensure that maintenance and safety checks are performed regularly.
4In case of defects, immediately shut down the device or system and repair before
switching back on.
Accumulations of powder are to be removed before switching the system back on.
4The operator/responsible person must ensure that an average concentration of powder
lacquer in the air of 50% of the lower explosion limit (max. permitted powder/air
concentration) is not exceeded. If there is no reliable lower explosion limit value, the
average concentration of 20g/m³ must not be exceeded.
4.1.3 Personnel Qualifications
Danger due to incorrect use of device!
Risk of death due to untrained personnel.
4Ensure that the operating personnel has been instructed by the operator in accordance
with the operating manual and the operating instructions. The device must only be
operated, maintained and repaired by trained personnel. Refer to the operating
instructions for information about the required personnel qualifications.
4.2 SAFETY INSTRUCTIONS FOR THE PERSONNEL
4Always observe the information in this manual, particularly the safety instructions and
the warning instructions.
4Always follow existing regulations concerning occupational safety and accident
prevention regulations.
Danger due to high-voltage field!
Danger to life from malfunction of active implants.
4Persons belonging to a risk group according to EMF guideline 2013/35/EU (e.g., carriers
of active implants), must not enter the high-voltage area.
4.2.1 Personal Safety Equipment
Danger due to dust formation!
Serious or fatal injuries due to inhalation, swallowing or contact with the skin or eyes.
4Observe the processing regulations laid down by the manufacturer of the powder
lacquer being used, when preparing or processing the powder.

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
12 Order number 3305595 | Edition 07/2022
4Take note of the manufacturer’s notification and the relevant environmental protection
regulations when disposing of powder lacquers.
4Take the specified protective measures, in particular wear safety goggles, protective
clothing and gloves, as well as skin protection cream if necessary.
4Use a mask or breathing apparatus if necessary.
4For sufficient health and environmental protection, only operate the device with
technical ventilation (extraction) switched on.
Danger due to noise pollution!
Hearing damage due to noise pollution.
4Wear ear protection.
4.2.2 Safe Handling of WAGNER Powder Spray Devices
Danger due to dust formation!
4Do not point spray guns at people.
4Do not spray device parts using electrostatic equipment.
4Before any work on the device, in the event of work interruptions and malfunctions:
4Switch off the energy/compressed air supply.
4Relieve pressure on spray gun and device.
4Secure the spray gun against actuation.
4Disconnect the control unit from the mains.
4In the event of functional faults, remedy the fault as described in the chapter on
troubleshooting.
4Carry out the work steps in accordance with the chapter on pressure relief in the
operating manual of the corresponding device:
4If a prompt for pressure relief is given.
4If coating work is interrupted or stopped.
4Before the device is externally cleaned, checked or serviced.
4Before the spray nozzle is installed or cleaned.
4.2.3 Grounding the Device
Danger due to electrostatic charge!
Explosion hazard and damage to the device.
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the device.
Flames or sparks can form during discharge.
Correct grounding of the entire coating system prevents electrostatic charges:
4Ensure that all devices and tanks are grounded before each coating process.
4All conductive components of the system, such as floors, walls, ceilings, barriers,
transport equipment, work pieces, powder tanks, moving devices or structural parts in
the spray area, with the exception of parts under high voltage during operation, must
be connected to the grounding system.
Parts of the spray booth must be grounded.
4Ensure that all persons inside the working area are grounded, e.g., that they are
wearing static dissipative shoes.

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
Order number 3305595 | Edition 07/2022 13
4Grounding cables must be checked regularly to ensure that they are serviceable (see EN
60204).
4.2.4 Product Hoses
Danger due to damaged product hoses!
The product hose may cause dangerous injuries.
4Use only an original WAGNER powder hose.
4Make sure that the hoses are laid only in suitable places. Hoses should not be laid in the
following places under any circumstances:
4in high traffic areas
4on sharp edges
4on moving parts
4on hot surfaces
4Ensure that the hoses are never run over by vehicles (e.g., fork lifts), or that the hoses
are never put under pressure from the outside in any other way.
4Ensure that the hoses are never kinked. Observe maximum bending radii.
4Ensure that no work is ever performed with a damaged hose.
4Make sure that the hoses are never used to pull or move the device.
4.2.5 Electrical Connection Cables
Risk caused by improperly laid cables!
Risk of injury and damage to the device.
4Properly lay connection cables and check them regularly.
4Immediately replace damaged connection cables.
4Ensure that no work is ever performed with a damaged connection cable.
4Do not lay connection lines on travel paths of forklifts or through doors/gates.
4Do not lay connection lines in the area of walkable hallways or paths to avoid the risk of
tripping.
4.2.6 Cleaning and Flushing
Danger due to cleaning and flushing!
Explosion hazard and damage to the device.
4Before starting cleaning or any other manual work, the high voltage in the spray area
must be shut down and locked to prevent it from being switched back on.
4Lock the compressed air supply and decompress the device.
4Secure the device against being switched back on without authorization.
4Use only electrically conducting and grounded tanks for cleaning fluids.
4Preference should be given to non-ignitable cleaning fluids.
4Ignitable cleaning liquids may only be used if all high-voltage parts are discharged to a
discharge energy of less than 0.24mJ after shutting off the high voltage before these
parts can be reached. Most ignitable solvents have an ignition power in the range of
0.24mJ, corresponding to 60nC.
4The flash point of the cleaning agents must be at least 15K over the ambient
temperature.

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
14 Order number 3305595 | Edition 07/2022
4Note the details provided by the powder lacquer manufacturer.
4To correct for dust deposits, only mobile industrial vacuums of type1 may be used (see
EN60335-2).
4Take measures for workplace safety (see Chapter "A Safe Work Environment").
4.2.7 Maintenance and Repair
Danger due to improper maintenance and repair!
Danger to life and equipment damage.
4Only a WAGNER service center or a specially trained person may carry out repairs and
replace parts.
4Repair or replacement of devices or parts of devices are only allowed to be performed
outside the hazard area by qualified personnel.
4Use only WAGNER original spare parts and accessories.
4WAGNER assumes no liability for changes to the product made by the operating
company without the knowledge of WAGNER. Any adjustments to the documentation
and the market release are the responsibility of the operating company.
4Only repair and replace parts that are listed in the chapters "Accessories" and "Spare
Parts" and that are assigned to the device.
4Do not use any defective components.
4Before all work on the device and in the event of work interruptions:
4Switch off the energy and compressed air supply.
4Relieve pressure on spray gun and device.
4Secure the spray gun against actuation.
4Observe the operating and service manual for all work.

Operating manual Spray wall Basic 8000
4 Basic Safety Instructions
Order number 3305595 | Edition 07/2022 15
4.2.8 Protective and Monitoring Equipment
Danger due to removal of protective and monitoring equipment!
Danger to life and equipment damage.
4Protective and monitoring equipment must not be removed, modified or rendered
unusable.
4Regularly check for perfect functioning.
4If defects are detected on protective and monitoring equipment, the system must not
be operated until these defects are remedied.
4.2.9 Safety Features
Signs bearing information for the user have been attached to the work openings of the spray
booth.
The label plates, which must be attached, are shown below:
Forbidden for persons with a cardiac
pacemaker!
Forbidden for unauthorized persons!
Smoking, fire, and open flames are pro-
hibited!
High voltage!
In the control cabinet:
(25mm; 0.98inch)
Voltage before main switch
Explosive atmosphere! Wear electrostatically conductive
footwear!
Follow the instructions in the operating
manual!

Operating manual Spray wall Basic 8000
5 Description
16 Order number 3305595 | Edition 07/2022
5 DESCRIPTION
5.1 COMPONENTS
The Basic 8000 spray wall is available in the following versions:
Model Note Order no.
Basic 8000 spray wall Control cabinet, left 3301920
Basic 8000 spray wall Control cabinet, right 3306211
5.1.1 Basic 8000 components
1
3
2
4
6
5
P_00476
Features:
– Suitable for coating bulky work pieces
– Slanted air baffles for directing the air current
– Small footprint
– Suitable for integration in a work piece conveyor system
1 Extraction unit
2 Electric control cabinet
3 Pneumatic control cabinet
4 Deflector grid
5 Filter cartridges
6 Residual powder accumulation area
The Basic 8000 spray wall meets the applicable regulations for electrostatic powder coating.
The air that is suctioned off is filtered and can be reintegrated into the ambient air.
Operating principle:
The Basic 8000 spray wall is suitable for continuous operation. The air is suctioned off with
the over-spray and guided through the deflector grate 4 to the filters 5. The filter elements
(cartridges) are cleaned automatically, in alternation, as one filter element is quickly cleaned
at a time, while the other elements remain in operation. The settings of the cleaning cycle
depend on the type and quantity of the powder to be separated. The recovered powder
collects on the floor 6 and must be regularly disposed of using an industrial vacuum cleaner.

Operating manual Spray wall Basic 8000
5 Description
Order number 3305595 | Edition 07/2022 17
5.2 EXTENT OF DELIVERY
Stk Order no. Designation
1 See chapter Components
[816]
Basic 8000 spray wall
The standard equipment includes:
1 2390637 Declaration of Conformity
1 3305594 Operating manual, in German
1 See chapter Languages [86] Operating manual in local language
5.3 DATA
5.3.1 Technical Data
Dimensions:
Length 1102mm; 43.4inch
Width 3000mm; 118.1inch
Height 3119mm; 122.8inch
Filter surface area 60m²; 646.0sft
Number of filter cartridges 3
Extraction capacity of spray stand 8000m³/h; 10462cyd
Weight 660kg; 1455.0lbs
Electrical:
Input voltage 230–400V
Input frequency 50Hz
Rated power, drive motor 6.0kW
Pneumatic:
Input air pressure 0.6–0.8MPa; 6–8bar; 97–116psi
Air consumption 10–25m³/h; 353–883cft
Required compressed air quality 6.5.2 according to ISO8573-1, 2010
Sound pressure level 78 dB(A) without cleaning pulse
WARNING
Exhaust air containing oil!
Risk of poisoning if inhaled.
Insufficient paint application quality.
4The compressed air must meet the following quality requirements: (Quality
Standard 6.5.2 according to ISO 8573.1, 2010) 6.5.2 = particle density ≤ 5 mg/m³;
pressure dew point ≤ +7 °C; oil content ≤ 0.1mg/m³

Operating manual Spray wall Basic 8000
6 Assembly and Commissioning
18 Order number 3305595 | Edition 07/2022
6 ASSEMBLY AND COMMISSIONING
6.1 TRAINING OF ASSEMBLY/COMMISSIONING PERSONNEL
– The assembly and commissioning personnel must have the technical skills to safely
commission the device.
– When assembling, commissioning and carrying out all work, read and follow the
operating manuals and safety regulations for the additionally required system
components.
A skilled person must check to ensure that the device is in a reliable state after it is
assembled and commissioned.
6.2 STORAGE CONDITIONS
Until the point of assembly, the device must be stored in a dry location, free from vibrations
and with a minimum of dust. The device must be stored in closed rooms.
The air temperature at the storage location must be between 0 and 45 °C (32 and 113 °F).
The relative air humidity at the storage location must be between 10 and 95% (without
condensation).
6.3 INSTALLATION CONDITIONS
The basic booth or basic spray wall must not be installed in places with a high temperature.
Powders with a gelling tendency should be processed at low temperatures. When using low-
melting powder varieties, an ambient temperature below 35°C (95°F) may be necessary.
Please note the powder manufacturer's specifications in this regard.
Temperature range 5–40°C; 41–104°F
Relative humidity < 75%
Signal ground (earthing strip or rod) According to VDE 0141 low-impedance with NYAF >
16mm2
6.4 TRANSPORTATION
WARNING
Parts have high weights and centers of gravity!
Risk of injury and damage to the device.
4Only use appropriate lifting tackle (crane, fork lift) for assembly.
4Secure the parts against tipping during transport.
4Cordon off assembly area to keep out unauthorized persons.
The spray wall is delivered disassembled to the site of installation. Final assembly is
performed on site.
Transportation and warehouse operations may only be performed by qualified personnel,
especially in the use of industrial trucks, ladders and cranes.
The selected means of transport must be suitable and permissible for the respective
component weights.
In order to bring the parts to the installation site, an opening width of at least 2500 mm; 8.20
ft must exist. Before and after the opening, there must be enough space for maneuvering
long parts up to 3500mm, 11.48ft long.

Operating manual Spray wall Basic 8000
6 Assembly and Commissioning
Order number 3305595 | Edition 07/2022 19
6.5 DELIVERY CONDITION OF THE SPRAY WALL
E E
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Components of the Basic 8000 spray wall
E Grounding sticker
Marked place for mounting a contact washer
Observe the notes in the Chapter Assembly Sequence!
6.6 ASSEMBLY SEQUENCE
A
B
B
C
D
B1
B1
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Note:
For all component connections, always install M8 hexagon screws with plain washers B
under the screw head A and plain washers B plus spring washers C under the hexagon nut D!
To ensure safe grounding, replace plain washer B with a contact washer B1 at least 2 points
per component connection!

Operating manual Spray wall Basic 8000
6 Assembly and Commissioning
20 Order number 3305595 | Edition 07/2022
1
2
Y
X
6
4/1
3
4
57
8
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1. Set up base Y of the spray wall using a crane or fork lift.
2. Screw base Y to the floor with at least 2 floor dowels X.
3. Mount silencer 1 on extraction unit 2 and screw both to base Y.
4. Guide the threaded rod 4 into the filter cartridge 3 and position both below the
cartridge opening.
5. Screw threaded rod 4 into the cleaning nozzle and tighten hand-tight.
6. Hold up the filter cartridge 3, screw the sealing washer and washer 4/1 onto the
threaded rod 4 using the star grip 4/1 and tighten firmly.
7. Hook on deflector grate 5 and baffle plate 6.
8. Mount side panels 7.
9. Mount cover plate 8.
10. Align spray wall and screw it to the floor.