WAGNER PXM Product guide

P_02519
P
_0251
9
Powder Center
PXM
Version 08 / 2015
Translation of the Original
Operating and Assembly
Manual

3
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
Table of Contents
1 ABOUT THESE INSTRUCTIONS 7
1.1 Preface 7
1.2 Warnings, Notices, and Symbols in this Operating Manual 7
1.3 Languages 8
1.4 Abbreviations 8
1.5 Terminology for the Purpose of this Manual 9
2 CORRECT USE 10
2.1 Device Type 10
2.2 Type of Use 10
2.3 Use in Potentially Explosive Areas 10
2.4 Safety Parameters 10
2.5 Processible Working Materials 11
2.6 Reasonably Foreseeable Misuse 11
2.7 Residual Risks 11
3 IDENTIFICATION 12
3.1 Explosion Protection Identication 12
3.2 Permissible Device Combinations 12
3.3 Type Plate 12
3.4 Note on the Ex-Zone Classication by the Operator 13
4 GENERAL SAFETY INSTRUCTIONS 14
4.1 Safety Instructions for the Operator 14
4.1.1 Electrical Devices and Equipment 14
4.1.2 Personnel Qualications 14
4.1.3 Safe Work Environment 14
4.2 Safety Instructions for Sta 15
4.2.1 Safe Handling of WAGNER Powder Spray Devices 15
4.2.2 Grounding the Device 15
4.2.3 Product Hoses 15
4.2.4 Cleaning 16
4.2.5 Handling Powder Lacquers 16
5 DESCRIPTION 17
5.1 Components 17
5.1.1 Version with Integrated Filter 18
5.1.2 Version for Final Filter 19
5.1.2 Version with Ultrasonic Sieve 20
5.2 Mode of Operation 21
5.3 Protective and Monitoring Equipment 21
5.4 Scope of Delivery 22
5.4.1 Design Variants of the PXM Powder Center 22
5.4.2 Type with Ultrasonic Screening Unit 23
5.4.3 Installation Dimensions for Ultrasonic Screening Unit 23
5.5 Technical Data 24
5.6 Controls 25
5.7 Screen Layout of the Touch Screen 26
5.8 Explanation of the Screen Page Numbers 27
5.9 Inputs on the Touch Panel 28

4
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
Table of Contents
5.10 Displays on the Warning Lamp 28
5.11 User Rights 29
6 ASSEMBLY AND COMMISSIONING 30
6.1 Training the Assembly Sta 30
6.2 Storage Conditions 30
6.3 Installation Conditions 30
6.4 Transportation 31
6.5 Assembly and Installation 32
6.6 Grounding 37
6.7 Safety Checks 37
6.8 Commissioning 38
6.9 Standard Settings 39
6.9.1 Machine Parameters Operation 39
6.9.2 Machine Parameter Cleaning 40
6.9.3 CAN Addresses for MCM System 41
6.9.4 EPG S2 Settings 42
6.10 Function Test 44
7 OPERATION 46
7.1 Training the Operating Sta 46
7.2 Safety Instructions 46
7.3 Touch Screen Operation Standard Equipment 47
7.3.1 Equipment with Final Filter 47
7.3.2 Equipment with Integrated Exhaust System 48
7.4 Set Language 49
7.5 Logging a User On/O 50
7.6 Starting/Stopping Coating 51
7.6.1 Paint Change Components 52
7.6.2 Cleaning Positions Powder Hoses 53
7.7 Conguring the Powder Center 54
7.7.1 Settings 55
7.7.2 Machine Parameters Operation 56
7.7.3 Machine Parameter Cleaning 62
7.7.4 Machine Parameters Diagnosis 64
7.7.5 System 66
8 CLEANING AND MAINTENANCE 69
8.1 Cleaning 69
8.1.1 Cleaning Sta 69
8.1.2 Safety Instructions 69
8.2 Paint Change 70
8.2.1 Paint Change Components 70
8.2.2 Cleaning Positions Powder Hoses 71
8.2.3 Cleaning Functions 72
8.2.4 Cleaning Parameters 72
8.2.5 Start Cleaning (Example: ProTech M) 73
8.2.6 Cleaning/Paint Change on the PXM with Ultrasonic Sieve 82
8.3 Maintenance 85
8.3.1 Maintenance Sta 85
8.3.2 Safety Instructions 85

5
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
Table of Contents
8.3.3 Maintenance Procedures 86
8.3.4 Safety Checks 87
8.3.4.1 Grounding Check 87
9 TROUBLESHOOTING AND RECTIFICATION 88
9.1 Fault Messages 88
9.2 Types of Fault Messages 89
9.3 Current 89
9.4 History 90
10 REPAIR 93
10.1 Repair Personnel 93
10.2 Safety Instructions 93
11 FUNCTION TEST AFTER THE REPAIR 95
12 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 96
13 DISASSEMBLY AND DISPOSAL 99
14 ACCESSORIES 100
15 SPARE PARTS 103
15.1 How Can Spare Parts Be Ordered? 103
15.2 Workstation 22 Injectors 104
15.3 Workstation 20 Injectors with Fluidization 106
15.3 Workstation 34 Injectors 108
15.4 Cylinder Workstation (22 Injectors) 110
15.5 Cylinder Workstation (34 Injectors) 111
15.6 Scraper Assembly Intake Tubes 112
15.7 Cleaning System Tank Version (22 Injectors) 114
15.8 Cleaning System Box Version (22 Injectors) 116
15.9 Vibration Table 118
15.10 Feed lance 120
15.11 Vibrating Table Fresh Powder 122
15.12 Compressed Air Tank for 22 Injectors (1 Outlet) 123
15.13 Compressed air tank for 22 injectors 124
15.14 Compressed Air Tank for 34 Injectors 125
15.15 Pressure Regulator, Complete 126
15.12 Powder Tank, Fluidized (22 Injectors) 127
15.13 Final Filter Adapter 128
15.14 Exhaust System Throttle Valve 130
15.15 Exhaust system throttle valve (version with US sieve) 132
15.16 Housing 134
15.17 Control Unit Cabinet (1 IP 5000) 136
15.18 Control Unit Cabinet (2 IP 5000) 138
15.19 Control Unit Cabinet (18 EPG) 140
15.20 Control Unit Cabinet Control Panel 142
15.21 LED Lamp 1500 143
15.22 LED Lamp 700 144
15.23 Final Filter 145
15.24 PI-F1 Powder Injector 147
15.25 PI-P1 Powder Injector 148

6
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
Table of Contents
15.26 HiCoat-ED Pump P 149
15.27 HiCoat-ED Pump F 150
15.28 Fresh Powder Feed Unit 151
15.29 Ultrasonic Screening Unit 152
15.30 Level Sensor 153
16 WARRANTY DECLARATION AND DECLARATION OF INCORPORATION 154
16.1 Important Notes Regarding Product Liability 154
16.2 Warranty Claim 154
16.3 Declaration of Incorporation (Statement of Conformity) 155
17 ELECTRICAL CONNECTION PLANS 158

7
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL
1 ABOUT THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Note - provides information about particular characteristics and how to proceed.
Notice - a possibly hazardous situation.
Non-observance may result in damage to property.
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
WARNING
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
CAUTION
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the danger and its consequences.
NOTICE
1.1 PREFACE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to the operating and
service personnel.
The device may only be operated by trained personnel and in compliance with this
operating manual.
Operating and service personnel should be instructed according to the safety instructions.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.

8
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
1.3 LANGUAGES
1.4 ABBREVIATIONS
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Spare part
FP Fresh powder
RP Reclaimed powder
Version with integrated suction
Version with nal lter
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
German 2350371 English 2350372
French 2361466 Italian 2361468
Spanish 2361471 Russian 2361472
Chinese 2361473

9
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
1.5 TERMINOLOGY FOR THE PURPOSE OF THIS MANUAL
Cleaning Manual cleaning of devices and device parts with cleaning agent
Flushing Internal ushing with compressed air of parts carrying paint
Sta qualications
Trained person Is instructed in the tasks assigned to him/her, the potential risks
associated with improper behavior as well as the necessary
protective devices and measures.
Electrically trained
person
Is instructed by an electrician about the tasks assigned to him/her,
the potential risks associated with improper behavior as well as
the necessary protective devices and measures.
Electrician Can assess the work assigned to him/her and detect possible
hazards based on his/her technical training, knowledge and
experience in relevant provisions.
Skilled person A person, who, based on his/her technical training, experience
and recent vocational experience, has sucient technical
knowledge in the areas of explosion protection, protection
from pressure hazards and electric hazards (if applicable) and
is familiar with the relevant and generally accepted rules of
technology so that he/she can inspect and assess the status of
devices and coating systems based on workplace safety.
In accordance with
TRBS 1203 (2010)

10
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
2 CORRECT USE
2.1 DEVICE TYPE
Powder center for feeding uidized powder lacquers
2.2 TYPE OF USE
The PXM powder center is used to feed uidized powder lacquers from a powder tank
(including original tank) to several guns at the same time.
2.3 USE IN POTENTIALLY EXPLOSIVE AREAS
2.4 SAFETY PARAMETERS
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the products recommended by WAGNER.
Operate only the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
The device may only be operated under the following conditions:
The operating personnel must be trained on the basis of this operating manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must be
observed.
The statutory requirements and accident prevention regulation standards in the country
of use must be observed.
The powder center may only be used if all parameters are set and all measurements/safety
checks are carried out correctly.

11
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
2.6 REASONABLY FORESEEABLE MISUSE
Use of damp powder lacquer
Working with liquid coating products
Use of defective components and accessories
Use for foodstus
2.5 PROCESSIBLE WORKING MATERIALS
Electrostatically charged powder types
Metallic powder
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be ruled out even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Specic measures Lifecycle phase
Skin contact with
powder lacquers
and cleaning agents
Handling powder
lacquers and
cleaning agents
Skin irritations, Wear protective
clothing
Operation,
allergies Observe safety data
sheets
maintenance,
disassembly
Powder lacquer
in air outside the
dened working
area
Lacquering outside
the dened working
area
Inhalation of
substances
hazardous to health
Observe work and
operation instructions
Operation,
maintenance
Noise Exhaust system Hearing damage Wear ear protection Operation
Blowing-out system Cleaning

12
PXM
P_02627
P_02628
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
The PXM powder center is intended for construction outside of the dust Ex-zone (Zone 22).
3.2 PERMISSIBLE DEVICE COMBINATIONS
The following components may be used in the PXM powder center:
PI-F1 injector
Hi-Coat ED injector
Ultrasonic screening device (version for PXM with replaceable lter)
IP 5000 powder pump
EPG S2 control unit
EPG-Sprint X control unit
MCC controller
MCS 1 controller
CPD 1
3.3 TYPE PLATE
Powder center Control cabinet
Note:
The type plate may only be attached with the CE mark if the complete installation
(powder center, controller, add-on parts, etc.) complies with the provisions of the
EC directives.

13
PXM
P_02590
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
3.4 NOTE ON THE EXZONE CLASSIFICATION BY THE OPERATOR
Zone 20 in the tank and in the sieve chamber of the ultrasonic sieve
No zone caused by the powder center
Decreased intrinsic emission is used by the PXM powder center to create a reduced zone
extension as compared to classication and presentation as per EN 12981 (version 2010/06)*
and BGI 764 (version 2009/10, as per 2014/02)*.
The permanent openings are facilitated. It is ensured by design and construction.
Therefore,operationispermittedonlyuponcompliancewithallthefollowingrequirements:
– The minimum air extraction rate corresponds to the operating manual and is ensured
– The powder center can only be operated when technical ventilation equipment is
active (interlock with exhaust air)
– The open box is not uidized, the uidized box is only operated with "cover for box"
– The uidized tank is closed with "cover for uidized tank"
– The powder hoses and connections are airtight
– Necessary cleaning times are kept short
– The notes in the operating manual on safe operation are being observed.
Compliance with all the requirements and measures results in no relevant powder
discharge. The zone extension caused by the powder center can be seen in the following
images:
* The EU standard and BG information are being revised. The exemptions shall be taken
into account in future versions.
Zone 22 within the powder center

14
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
4 GENERAL SAFETY INSTRUCTIONS
4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
4.1.1 ELECTRICAL DEVICES AND EQUIPMENT
4.1.2 PERSONNEL QUALIFICATIONS
4.1.3 SAFE WORK ENVIRONMENT
The oor in the working area must be electrostatically conductive (measurements
according to EN 1081).
Make sure that all persons within the working area are wearing electrostatic-conductive
shoes.
Ensure that gloves worn are made of conductive material.
The powder release must be electrically interlocked with the powder spray system's
exhaust air equipment.
Excess coating product (overspray) must be collected up safely.
Ensure that there are no ignition sources such as naked ames, sparks, glowing wires,
or hot surfaces in the vicinity. Do not smoke.
Maintain sucient quantities of suitable re extinguishers and ensure that they are
serviceable.
The operating company must ensure that an average concentration of powder lacquer
in the air does not exceed 50% of the lower explosion limit (LEL = max. permitted
concentration of powder to air). If no reliable LEL value is available, the average
concentration must not exceed 10 g/m³.
Ensure that the device is only operated, maintained and repaired by trained persons.
To be provided in accordance with the local safety requirements with regard to the
operating mode and ambient inuences.
May only be maintained by skilled electricians.
Must be operated in accordance with the safety regulations and electrotechnical
regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts.
Secure the device against being switched back on without authorization. Inform sta
about planned work.
Observe electrical safety regulations.
Keep this operating manual on hand near the device at all times.
Always follow local regulations concerning occupational safety and accident prevention.

15
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
4.2.1 SAFE HANDLING OF WAGNER POWDER SPRAY DEVICES
4.2.2 GROUNDING THE DEVICE
4.2.3 PRODUCT HOSES
4.2 SAFETY INSTRUCTIONS FOR STAFF
Only use an original WAGNER powder hose.
The electrostatic charge may, in certain cases, give rise to electrostatic charges on the
device. This may result in the formation of sparks or ames when discharging.
Ensure that the device is grounded before each coating process.
Ground the work pieces to be coated.
Make sure that all persons inside the working area are grounded, e.g., that they are
wearing electrostatically conductive shoes.
The functionality of grounding cables must be checked regularly (see EN 60204).
Do not point spray guns at people.
Before all work on the device, in the event of work interruptions and functional faults:
- Switch o the energy/compressed air supply.
- Secure the spray gun against actuation.
- Relieve pressure on spray gun and device.
- In case of functional faults: Identify and correct the problem, proceed as described
in the "Fault Rectication" chapter.
Always follow the information in this manual, particularly the general safety instructions
and the warning instructions.
Always follow local regulations concerning occupational safety and accident
prevention.
Under no circumstances may people with pacemakers enter the area where the
high-voltage eld between the spray gun and the work piece to be coated builds up!

16
PXM
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
4.2.5 HANDLING POWDER LACQUERS
When preparing or processing the powder and cleaning the device, take note of the
processing regulations laid down by the manufacturer of the powder lacquers being
used.
Take note of the manufacturer’s instructions and the relevant environmental protection
regulations when disposing of powder lacquers.
Implement the prescribed safety measures, in particular the wearing of safety glasses
and safety clothing as well as the use of protective hand cream.
Use a mask or breathing apparatus if necessary.
To ensure sucient protection of health and the environment, only operate the device
in a powder booth or on a spray wall with activated ventilation (exhaust air).
Before starting cleaning or any other manual work, the high-voltage in the spray area
must be shut down and locked to prevent it from being switched back on.
Lock the compressed air supply and decompress the device.
Secure the device against being switched back on without authorization.
Use only electrically conducting and grounded tanks for cleaning uids.
Preference should be given to non-ammable cleaning uids.
Flammable cleaning liquids may only be used if, after switching o the high-voltage,
all high-voltage conducting parts are discharged to a discharge energy of less than
0.24 mJ before they can be accessed.
Most ammable solvents have an ignition energy of around 0.24 mJ or 60 nC.
The cleaning agent's ash point must be at least 15 K above the ambient temperature.
Only mobile industrial vacuum cleaners of design 1 (see EN 60335-2) may be used to
remove dust deposits.
4.2.4 CLEANING

17
PXM
1
2
3
4
6789
P_02520
5
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
5 DESCRIPTION
5.1 COMPONENTS
1 Rack for EPG control units
2 Warning lamp with built-in alarm horn
3 Control cabinet with operating elements
4 Reciprocator with powder injectors and intake systems
5 Level sensor
6 Holder for box or container
7 Cleaning station for reclaimed powder; park station for loss mode of operation
8 Fresh powder supply
9 Cleaning position for fresh powder lance

18
PXM
10
11
13
P_02521
14
12
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
10 Filter suction
11 Fresh powder pump
12 Pressure switch for monitoring the mains pressure
13 Adapter for lter suction
Alternatively: Adapter to connect to the nal lter
14 Powder catch basin
5.1.1 VERSION WITH INTEGRATED FILTER

19
PXM
P_02674
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
5.1.2 VERSION FOR FINAL FILTER

20
PXM
2
3
1
P_02675
OPERATING AND ASSEMBLY MANUAL
VERSION 08/2015 ORDER NUMBER DOC2350372
5.1.2 VERSION WITH ULTRASONIC SIEVE
1 Sieve frame with converter
2 Sieve housing
3 Powder spout