WAGO WAGO-I/O-IPC-C6 User manual

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Manual
WAGO-I/O-SYSTEM 750
WAGO-I/O-IPC-C6
758-874/000-110
CoDeSys 2.3
Version 2.3.0
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2 WAGO-I/O-SYSTEM 750
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
© 2012 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende der Liste für Textmarke Einband_vorne == =

WAGO-I/O-SYSTEM 750 Table of Contents 3
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
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Table of Contents
1Notes about this Documentation................................................................. 9
1.1 Validity of these Operating Instructions ................................................... 9
1.2 Copyright................................................................................................... 9
1.3 Symbols................................................................................................... 10
1.4 Number Notation..................................................................................... 12
1.5 Font Conventions .................................................................................... 12
2Important Notes......................................................................................... 13
2.1 Legal Bases ............................................................................................. 13
2.1.1 Subject
to Changes ............................................................................. 13
2.1.2 Personnel
Qualification ...................................................................... 13
2.1.3 Use in Compliance with Underlying Provisions ................................ 14
2.1.4 Technical Condition of Specified Devices......................................... 14
2.2 Safety Advice (Precautions).................................................................... 15
2.3 Safety
Equipment.................................................................................... 16
2.4 Notes on Operation ................................................................................. 16
2.5 Special Use Conditions for ETHERNET Devices.................................. 16
3Scope of Delivery........................................................................................ 17
4Device Description ..................................................................................... 18
4.1 Overview of Physical Interfaces ............................................................. 19
4.2 Display Elements .................................................................................... 20
4.3 Operating Elements................................................................................. 21
4.4 Battery..................................................................................................... 22
4.5 Labeling................................................................................................... 23
4.6 Technical Data ........................................................................................ 24
4.6.1 Device Data ........................................................................................ 24
4.6.2 System Data........................................................................................ 25
4.6.3 Supply................................................................................................. 25
4.6.4 Communication .................................................................................. 26
4.6.5 Protection and Security....................................................................... 26
4.6.6 Runtime System.................................................................................. 26
4.6.7 Environmental Requirements ............................................................. 26
4.6.8 Wire Connection................................................................................. 27
4.7 Standards and Guidelines........................................................................ 27
4.7.1 Electromagnetic Compatibility........................................................... 27
4.8 Approvals ................................................................................................ 28
5Description of I/O-IPC Interfaces............................................................ 29
5.1 ETHERNET Interfaces (X8, X9)............................................................ 29
5.2 Interface for Electronic Power Supply (X4) ........................................... 30
5.3 Integrated Inputs and Outputs (X5)......................................................... 31
5.4 USB Interfaces (X10, X11)..................................................................... 34
5.5 RS-232 Serial Interface (X6) .................................................................. 35
5.6 DVI-I Interface (X7) ............................................................................... 36
6Installing and Removing the I/O-IPC......................................................38
6.1 Instructions for Installation/Removal...................................................... 38

4 Table of Contents WAGO-I/O-SYSTEM 750
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
6.2 Accessories Required for Installation ..................................................... 39
6.3 Acceptable Mounting Directions for the I/O-IPC................................... 39
6.4 Securing the I/O-IPC to a Mounting Rail ............................................... 40
6.5 Connecting the I/O Module to the I/O-IPC............................................. 41
6.6 Dismounting the I/O-IPC ........................................................................ 43
6.6.1 Disconnecting Cables and Conductors............................................... 43
6.6.2 Removing the I/O-IPC from the Mounting Rail................................. 44
7Connecting the Supply Voltage................................................................. 45
7.1 Notes ....................................................................................................... 45
7.2 Required Accessories .............................................................................. 46
7.3 Power supply via 750-602 Supply Module............................................. 47
7.4 Power supply via 750-626 Filter Module................................................ 51
7.5 Connecting Sensor and Actuator Lines to I/O Modules ......................... 53
8Commissioning........................................................................................... 54
8.1 Turning the I/O-IPC On .......................................................................... 54
8.2 Determining the IP Address of a Host PC .............................................. 55
8.3 Setting Up an IP Address ........................................................................ 56
8.3.1 Assigning an IP Address Using BootP............................................... 56
8.3.2 Changing an IP Address Using the Linux Console
(IPC Configuration Tool) ................................................................... 60
8.4 Testing the Network Connection ............................................................ 63
8.5 Switch Off/Re-start ................................................................................. 64
9Configuration ............................................................................................. 65
9.1 Web-Based Management (WBM)........................................................... 66
9.1.1 User Administration of WBM............................................................ 67
9.1.2 "Information" Page............................................................................. 68
9.1.3 "CoDeSys" Page................................................................................. 69
9.1.4 "TCP/IP" Page .................................................................................... 70
9.1.5 "ETHERNET" Page ........................................................................... 71
9.1.6 "NTP" Page ........................................................................................ 71
9.1.7 "Clock" Page ...................................................................................... 72
9.1.8 "Users" Page....................................................................................... 73
9.1.9 "HMI Settings" Page .......................................................................... 74
9.1.10 "Administration" Page........................................................................ 76
9.1.11 "Package Server" Page ....................................................................... 78
9.1.12 "Mass Storage" Page .......................................................................... 80
9.1.13 "Downloads" Page.............................................................................. 80
9.1.14 "Port" Page ......................................................................................... 81
9.1.15 "MODBUS" Page............................................................................... 81
9.1.16 Page
„SNMP“..................................................................................... 82
9.1.17 I/O Configuration ............................................................................... 83
9.1.18 "WebVisu" Page................................................................................. 84
9.2 Configuration with a Terminal Program................................................. 84
9.3 Configuration with Touch screen/Monitor and USB Keyboard ............. 85
10 MODBUS/TCP........................................................................................... 86
10.1 Process Data of the MODBUS Server .................................................... 87
10.2 Accessing the Process Image via MODBUS Functions ......................... 87
10.2.1 Register Services ................................................................................ 88

WAGO-I/O-SYSTEM 750 Table of Contents 5
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Version 2.3.0
10.2.2 Bit Services......................................................................................... 89
10.3 Configuration Tab ................................................................................... 90
11 CoDeSys 2.3 Runtime Environment......................................................... 92
11.1 Syntax of Logical Addresses................................................................... 92
11.2 Access to the Process Images of the Input and Output Data via
CoDeSys 2.3............................................................................................ 93
11.3 Addressing Example ............................................................................... 96
11.4 Installing the Programming System CoDeSys 2.3 (WAGO-I/O-PRO
CAA) ....................................................................................................... 97
11.5 The First Program with CoDeSys 2.3 ..................................................... 97
11.5.1 Start the CoDeSys Programming System........................................... 97
11.5.2 Designing a Project and Selecting the Target System........................ 98
11.5.3 Creating the PLC Configuration....................................................... 100
11.5.4 Editing a Program Function Block................................................... 104
11.5.5 Loading and Executing the PLC Program in Control
(ETHERNET)................................................................................... 106
11.5.6 Loading and Executing the PLC Program in Control (RS 232)...... 108
11.5.7 Creating a Boot Project .................................................................... 110
11.6 Creating a Task Configuration.............................................................. 111
11.6.1 Cyclical Task Priorities .................................................................... 113
11.6.2 Freewheeling Tasks .......................................................................... 114
11.7 System events........................................................................................ 115
11.8 I/O Module Synchronization................................................................. 117
11.8.1 Case 1: The CoDeSys task interval is set as less than the
I/O module cycle .............................................................................. 117
11.8.2 Case 2: The CoDeSys task interval is less than double the
I/O module cycle .............................................................................. 118
11.8.3 Case 3: The CoDeSys task interval is greater than double the I/O
module cycle..................................................................................... 119
11.8.4 Case 4: CoDeSys Task interval greater than 10 ms ......................... 120
11.9 CoDeSys Visualization ......................................................................... 121
11.9.1 Incorporating Fonts .......................................................................... 123
11.9.2 Limitations of the CoDeSys Visualization....................................... 124
11.9.3 Eliminating CoDeSys Web Visualization Errors ............................. 126
11.9.4 Frequently Asked Questions About CoDeSys Web Visualization... 127
12 Incorporation of C-Functions as CoDeSys Library.............................. 129
12.1 Example for Linking a Dynamic Library.............................................. 129
12.1.1 Developing and Compiling a Linux Shared Library ........................ 129
12.1.2 Creating a Description File for the CoDeSys Runtime System ....... 130
12.1.3 Copying a Library and INI File and Restarting the CoDeSys
Runtime System................................................................................ 131
12.1.4 Creating an IEC Library ................................................................... 132
12.1.5 Linking a Library to the CoDeSys Project ....................................... 134
12.2 Special Features .................................................................................... 137
12.2.1 Data Types........................................................................................ 137
12.2.2 Structures.......................................................................................... 138
12.2.3 Parameter Transfer by Reference or by Value ................................. 139
12.3 Additional
Applications ........................................................................ 139

6 Table of Contents WAGO-I/O-SYSTEM 750
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
13 Operating System..................................................................................... 140
13.1 Linux Kernel Used ................................................................................ 140
13.2 Grand Unified Bootloader (GRUB) ...................................................... 141
13.3 Linux Startup Process ........................................................................... 142
13.4 Linux Console ....................................................................................... 143
13.4.1 Access to the Linux Console............................................................ 143
13.4.1.1 Access over Telnet....................................................................... 145
13.4.1.2 Access via RS-232 Interface and Terminal Program .................. 146
13.4.1.3 Access over keyboard and monitor (DVI-I and USB Interface) . 147
13.4.2 Installed Applications....................................................................... 148
13.4.3 Construction of the File System ....................................................... 149
13.4.4 Installed Shell (BASH)..................................................................... 152
13.4.5 Busybox and Other Help Programs.................................................. 152
13.5 Drivers for Special Hardware Parts....................................................... 154
13.6 Incorporation
of a USB Printer ............................................................. 154
13.7 Installed Services of the ETHERNET Interface ................................... 155
13.7.1 Telnet Server (telnetd)...................................................................... 155
13.7.2 FTP Server (pure-ftpd) ..................................................................... 156
13.7.3 NFS Server ....................................................................................... 157
13.7.4 FTP Client ........................................................................................ 157
13.7.5 Web Server (lighttp)......................................................................... 158
13.7.6 NTP Client........................................................................................ 158
13.7.7 NFS Client........................................................................................ 159
13.7.8 SNMP Agent .................................................................................... 159
14 Diagnostics................................................................................................ 161
14.1 Operational Messages ........................................................................... 161
14.2 Error Messages via I/O-LED ................................................................ 164
14.2.1 Progression of Blink Sequence......................................................... 165
14.2.2 Example of an Error Message via Blink Code ................................. 166
14.2.3 Meaning of the Blink Codes and Procedures for Troubleshooting .. 167
15 Service....................................................................................................... 172
15.1 Replacing the Battery............................................................................ 172
15.2 Disposal................................................................................................. 174
16 Use in Hazardous Environments............................................................ 175
16.1 Marking
Configuration Examples......................................................... 176
16.1.1 Marking for Europe according to CENELEC and IEC.................... 176
16.1.2 Marking for America according to NEC 500................................... 179
16.2 Installation Regulations......................................................................... 180
16.2.1 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X)......................................................................................... 181
16.2.2 Special conditions for safe use (IEC-Ex Certificate
TUN 09.0001 X)............................................................................... 183
17 I/O Modules.............................................................................................. 185
17.1 Overview............................................................................................... 185
17.2 Process Data Architecture for MODBUS/TCP..................................... 186
17.2.1 Digital Input Modules....................................................................... 187
17.2.1.1 1 Channel Digital Input Module with Diagnostics...................... 187

WAGO-I/O-SYSTEM 750 Table of Contents 7
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Version 2.3.0
17.2.1.2 2 Channel Digital Input Modules ................................................ 187
17.2.1.3 2 Channel Digital Input Module with Diagnostics...................... 187
17.2.1.4 2 Channel Digital Input Module with Diagnostics and Output
Process Data................................................................................. 188
17.2.1.5 4 Channel Digital Input Modules ................................................ 188
17.2.1.6 8 Channel Digital Input Modules ................................................ 188
17.2.1.7 16 Channel Digital Input Modules .............................................. 189
17.2.2 Digital Output Modules.................................................................... 190
17.2.2.1 1 Channel Digital Output Module with Input Process Data........ 190
17.2.2.2 2 Channel Digital Output Modules.............................................. 190
17.2.2.3 2 Channel Digital Input Modules with Diagnostics and Input
Process Data................................................................................. 191
17.2.2.4 4 Channel Digital Output Modules.............................................. 192
17.2.2.5 4 Channel Digital Output Modules with Diagnostics and Input
Process Data................................................................................. 192
17.2.2.6 8 Channel Digital Output Module ............................................... 192
17.2.2.7 8 Channel Digital Output Modules with Diagnostics and Input
Process Data................................................................................. 193
17.2.2.8 16 Channel Digital Output Modules............................................ 193
17.2.2.9 8 Channel Digital Input/Output Modules .................................... 194
17.2.3 Analog Input Modules...................................................................... 195
17.2.3.1 1 Channel Analog Input Modules................................................ 195
17.2.3.2 2 Channel Analog Input Modules................................................ 195
17.2.3.3 4 Channel Analog Input Modules................................................ 196
17.2.4 Analog Output Modules ................................................................... 197
17.2.4.1 2 Channel Analog Output Modules ............................................. 197
17.2.4.2 4 Channel Analog Output Modules ............................................. 197
17.2.5 Specialty Modules ............................................................................ 198
17.2.5.1 Counter Modules ......................................................................... 198
17.2.5.2 Pulse Width Modules................................................................... 200
17.2.5.3 Serial Interface Modules with alternative Data Format............... 200
17.2.5.4 Serial Interface Modules with Standard Data Format ................. 201
17.2.5.5 Data Exchange Module................................................................ 201
17.2.5.6 SSI Transmitter Interface Modules.............................................. 201
17.2.5.7 Incremental Encoder Interface Modules...................................... 202
17.2.5.8 DC-Drive Controller.................................................................... 204
17.2.5.9 Stepper Controller........................................................................ 205
17.2.5.10 RTC
Module ................................................................................ 206
17.2.5.11 DALI/DSI Master Module........................................................... 206
17.2.5.12 EnOcean Radio Receiver............................................................. 207
17.2.5.13 MP Bus Master Module............................................................... 207
17.2.5.14 Bluetooth®RF-Transceiver.......................................................... 208
17.2.5.15 Vibration Velocity/Bearing Condition Monitoring VIB I/O....... 209
17.2.5.16 KNX/EIB/TP1 Module................................................................ 209
17.2.5.17 AS-interface Master Module ....................................................... 210
17.2.6 System Modules ............................................................................... 212
17.2.6.1 System Modules with Diagnostics............................................... 212
17.2.6.2 Binary Space Module .................................................................. 212
17.3 Mailbox
Modules .................................................................................. 213
18 Appendix................................................................................................... 214

8 Table of Contents WAGO-I/O-SYSTEM 750
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
18.1 WAGOConfigToolLIB.lib.................................................................... 214
18.1.1 Calls for the "WAGOConfigToolLIB.lib" Library .......................... 216
18.2 WagoLibNetSnmp.lib ........................................................................... 236
18.2.1 snmpRegisterCustomOID_INT32() ................................................. 237
18.2.2 snmpRegisterCustomOID_STRING() ............................................. 238
18.2.3 snmpRegisterCustomOID_UINT32() .............................................. 239
18.2.4 snmpGetValueCustomOID_INT32() ............................................... 240
18.2.5 snmpGetValueCustomOID_STRING() ........................................... 241
18.2.6 snmpGetValueCustomOID_UINT32() ............................................ 242
18.2.7 snmpSetValueCustomOID_INT32()................................................ 243
18.2.8 snmpSetValueCustomOID_STRING() ............................................ 244
18.2.9 snmpSetValueCustomOID_UINT32()............................................. 245
18.2.10 Feedback........................................................................................... 246
18.2.11 Example Program "Test.pro"............................................................ 247
18.3 mod_com.lib.......................................................................................... 250
18.4 SerComm.lib ......................................................................................... 250
18.5 WagoLibTerminalDiag.lib.................................................................... 250
18.6 SysLibCom.lib ...................................................................................... 250
18.7 SysLibFile, SysLibDir, SysLibFileAsync............................................. 251
List of Figures.................................................................................................... 252
List of Tables...................................................................................................... 254
=== Ende der Liste für Textmarke Verzeichnis_ vorne ===

WAGO-I/O-SYSTEM 750 Notes about this Documentation 9
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
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1 Notes about this Documentation
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NOTICE
Read the operating instructions!
To avoid personal injury and property damage, only install and operating the I/O-
IPC according to these operating instructions and the system description for 750-
xxx. In addition, carefully follow the instructions in the "Safety" section.
NOTICE
Local regulations must be observed!
When integrating the 750 Series components in your machine or system, all
currently applicable norms, regulations and guidelines shall be observed during
all activities.
NOTICE
Power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the system
description "Project Planning Notes", which can be downloaded at
www.wago.com. There, you can obtain important information including
information on electrical isolation, system power and supply specifications.
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Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire
lifetime of the device. They shall be transferred to each subsequent owner or user
of the device. Care must also be taken to ensure that any supplement to these
instructions are included, if applicable.
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1.1 Validity of these Operating Instructions
These operating instructions are only valid for WAGO-I/O-IPC-C6 of the
WAGO-I/O-SYSTEM 750 with item number 758-874/000-110.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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10 Notes about this Documentation WAGO-I/O-SYSTEM 750
758-874/000-110 WAGO-I/O-IPC-C6
Manual
Version 2.3.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Pos: 11.4.2 /Alle Serien ( Allgemeine Module)/ Wichtige Erläuteru ngen/Sicherheits- und s onstige Hinweise/ Gefahr/Gefahr: _W arnung vor Personenschäden dur ch elektrischen Stro m_- Erläuterung @ 13\mod_1 343309694914_21.doc @ 101030 @ @ 1
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
Pos: 11.4.8 /Alle Serien ( Allgemeine Module)/ Wichtige Erläuteru ngen/Sicherheits- und s onstige Hinweise/I nformation/Infor mation: _Weitere I nformation allgemein_ - Er läuterung @ 13\mod_13433104 39814_21.doc @ 101051 @ @ 1