Waldorf PC8140G User manual

Installation and Operation Manual
Gas Pasta Cooker
PC8140G PCL8140G
Date Purchased
Serial Number
Dealer
Service Provider
230008-10
For use in GB & IE

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously
in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. August 2009.
MANUFACTURED BY
Moffat Limited
PO Box 10001
Christchurch
New Zealand
Ph: [phone]
Fax: [phone]
WORLD-WIDE BRANCHES
UNITED KINGDOM
Blue Seal
67 Gravelly Business Park
Gravelly Park
Birmingham
West Midlands
B24 8TQ
Ph: [phone]
Fax: [phone]
UNITED STATES
Moffat Inc
3765 Champion Blvd
Winston-Salem
North Carolina 27115
Ph: [phone]
Fax: [phone]
CANADA
Serve Canada
22 Ashwarren Road
Downview
Ontario M3J1Z5
Toll Free:800 263 1455
Ph: [phone]
Fax: [phone]
[email protected]
www.servecanada.com
www.moffat.com
NEW ZEALAND
Christchurch Auckland
Moffat Limited Moffat Limited
PO Box 10-001 4 Waipuna Road
16 Osborne Street Mt Wellington
Christchurch Auckland
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
AUSTRALIA
Victoria New South Wales
Moffat Pty Limited Moffat Pty Limited
740 Springvale Road 3/142 James Ruse Drive, Rose Hill
Mulgrave, Melbourne PO Box 913, Smithfield
Victoria 3171 Sydney, N.S.W. 2142
Ph: [phone] Ph: [phone]
Fax: [phone] Fax: [phone]
Western Australia Queensland
Moffat Pty Limited Moffat Pty Limited
67 Howe Street 30 Prosperity Place
Osbourne Park Geebung, Brisbane
WA 6017 Queensland 4034
Ph: [phone] Ph: [phone]
Fax: [phone] Fax [phone]

1
Contents
PC(L)8140G GAS PASTA COOKER (Single Tank - 40 Ltr)
Introduction ............................................................................................. 2
Specifications ........................................................................................... 3
Model Numbers Covered in this Specification
General
Optional Accessories
Gas Supply Requirements
Gas Connection
Water Supply Requirements
Dimensions ............................................................................................... 5
Installation ............................................................................................... 6
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Water Connection
Drainage Connection
Commissioning
Operation................................................................................................ 10
Operation Guide
Description of Controls
Before Use
Filling the Tank
Lighting the Pilot Burner
Lighting the Main Burner
Turning ‘OFF’ the Pasta Cooker
Cleaning and Maintenance ..................................................................... 13
General
Draining and Cleaning
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Fault Finding........................................................................................... 16
Wiring Schematic.................................................................................... 17
Gas Conversion and Specifications......................................................... 18
Conversion Procedure
Gas Specifications
Replacement Parts List........................................................................... 22

Introduction
We are confident that you will be delighted with your WALDORF GAS PASTA COOKER and it will become a
most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things
you can do.
Firstly:
Please read the instruction book carefully and follow the directions given. The time taken will be well
spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not
appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for
adapting the appliance to the conditions for use in that country.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
WARNING:
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN APROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
WARNING:
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK
OF FIRE.
• THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
• ITIS RECOMMENDED THAT AREGULAR INSPECTION IS MADE BY ACOMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
• DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
C AUTION :
This appliance is;
• For professional use and is to be used by suitably qualified / trained
persons only.
• Only authorised service persons are to carry out installation, servicing and
gas conversion operations.
• Components having adjustments protected (e.g. paint sealed) by the
manufacturer should not be adjusted by the user / operator.
• DO NOT operate the appliance without the legs supplied fitted.
2

3
Specifications
Model Numbers Covered in this Specification
PC[1]8140G GAS PASTA COOKER (Single Tank - 40 Ltr)
NOTE:
[1]: - Back Options;
- - Standard Models.
L - Low Back Models.
General
A commercial heavy duty, gas fired high performance Pasta Cooker designed for pasta cooking
commercial high production output, using LPG (Propane) or Natural Gas. The boiling medium is
contained within a heavy gauge stainless steel tank, heated by one infra red surface burner from
beneath the tank.
This Pasta Cooker features an Over Temperature Safety Cut Out System with Full Flame Failure
Safety Controls.
An open tank design to make cleaning a simple and easy task.
Optional Accessories
This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).
• Plinth Kit.
Gas Supply Requirements
- Australia New Zealand Only:
- UK Only:
Appliance Classification
Category: II2H3P.
Flue Type: A1.
NOTE: (*) The burner operating pressure is to be measured at the upper test point (Supply
Pressure) on the gas control valve located behind the control panel, this is to be carried
out with the burner operating at the ‘High Flame’ setting. Refer to the ‘Gas Conversion
and Specification’ Section for further details.
Natural Gas LP Gas / (Propane)
Input Rating 46 MJ/hr 47 MJ/hr
(N.H.G.C.) (44,547 Btu/hr) (44,547 Btu/hr)
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
(4.5" - 13.5" w.c.) (11" - 18.0" w.c.)
Burner Operating Pressure 0.92 kPa (*) 2.6 kPa (*)
(3.7” w.c.) (10.2" w.c.)
Gas Connection ¾” BSP Male
Natural Gas (G20) Propane (G31)
Nominal Reduced Nominal Reduced
Heat Input (nett) 12.0 kW 5.4 kW 12.5 kW 6.2 kW
Gas Rate 1.27 m3/hr 0.42 m3/hr 0.97 kg/hr 0.48 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure 9.5 mbar (*)
Gas Connection 3/4” BSP Male
27.7 mbar (*)