Walfront Mach3 User manual

Mach3 USB Motion Card (JDSW43R) Installation Manual

The motion control card for machine control, with
strong professional.Requires the operator to have the
relevant expertise!If used improperly, may appear an
accident, please strictly follow the instructions and warnings using this
product if you are not sure, consulting engineers for help.First time
users, if you are not familiar with the product and software features
Mach3 In your test product, make sure the machine's power switch on
hand, you can quickly turn off the power. Recommends that users
install the emergency stop button and make sure the button is
functioning properly. Please strictly follow the instructions and
warnings using this product.Any direct / indirect personal injury, our
company does not assume any responsibility.

Contents
Mach3 USB Motion Card (JDSW43A) Installation Manual...........................................................1
Contents...................................................................................................................................................3
Features:...................................................................................................................................................4
Basic connection diagram (an Overview):......................................................................................... 5
Mechanical dimensions diagram:........................................................................................................ 6
1.Prepare:.................................................................................................................................................6
1.1.Installation the Mach3:...............................................................................................................6
1.2.Software license application:.....................................................................................................7
1.3. Installation the software of the USB motion card:................................................................7
1.3.1 Connecting the USB cable to the PC and the motion card:.......................................... 7
1.3.2 Installing the motion card plug-in.....................................................................................8
2.config for mach3:................................................................................................................................9
2.1 Mach3 X、Y、Z、A Axis config as shown below: Config => Ports and Pins):......... 9
2.2 Motor tuning setup as shown below: (Config => Motor Tuning)..................................... 10
2.3 The Mach3 Menu => Config => Homing/Limits dialog：................................................10
2.4 Setup the input signal：..........................................................................................................10
2.5 Setup the Output signals:......................................................................................................... 11
2.6 Spindle speed control (0-10V) Setup:....................................................................................12
2.6 Mach3 MPG Setup:...................................................................................................................14

Features:
1. Support for 4-axis linkage, you can connect four stepper motor drives or servo drives;
2. Maximum step-pulse frequency is 100KHz,which is suitable for the servo or stepping motor;
3. 4 general-purpose opto-couplers isolation input : can connect the limit switch, emergency stop
switch, auto tool zero, home switch etc.
4. Support for connecting electronic handwheel;
5. Have 0-10V signal output , you can use mach3 software to control the spindle motor speed.
6. 4 general-purpose isolated relay drive output interface, can drive four relays for controlling the
spindle starts, forward rotating and reverse rotating, pumps or other device;
7. 1 status LED, indicate connection status on the board.
8. Resolution 1、1\2、1\8、1\16 micro stepping output.
9. Four(or three) channles 3.5A adjustable output current for 2/4 phase bipolar stepper driver.
10.Bulid with 4 outputs and 5 inputs.

Basic connection diagram (an Overview):

Mechanical dimensions diagram:

1.Prepare:
1.1.Installation the Mach3:
Open the CD, find mach3 software，run the installation file：
Follow the prompts to install, until the last step.
The last step requires Note: For 64-bit computer, it is best not to select”LoadMach3 Driver “this
one, because it will cause the system to prompt installation errors.

1.2.Software license application:
Copy license files “Mach1Lic.dat” from “mach3 software folder”,to C:\Mach3 Cover the original
file,Reset Computer （must reset the computr,please don't open the software dircetly! ）Way
above the license for DIY or study purposes only, not for commercial use.
1.3. Installation the software of the USB motion card:
This USB motion card does not need install any USB driver,Windows2000/XP/Windows7,can
directly identify.
1.3.1 Connecting the USB cable to the PC and the motion card:
The first installation of motion control card, take about 10s, when the green led lights on motion
control card, indicating that the connection is successful, return the following tips when you install
on your computer:
1
2

1.3.2 Installing the motion card plug-in.
Unzip the usb move.zip, copy or drag RnRMotion.dll into your Mach3\PlugIns folder.
1.3.3 Start the Mach3 software, a dialogue of “Motion Control Hardware PlugIn sensed!” is
shown. Please select the“ BSMotion-V2.0”, you can also check”Don't ask me
this again”.

2.config for mach3:
2.1 Mach3 X、Y、Z、A Axis config as shown below: Config => Ports
and Pins):
Suggest to put ticks”√ ”,
to set low signal levels
actived
Pick tick “√”
After setting, click "Apply" to
save the setting results