Walltherm Zebru Series User manual

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Installation manual Quick insulation system
for Walltherm® – Zebrú model:
Fits to Zebrú models from serial number: 1115 Date 04.06.2014
Example of a finished Quick
Insulation
Included components:
2 steel frames to hold the panels in place
8 insulating panels
Small parts like screws
Tools needed:
Spanner size 11 and 13
Phillips screwdriver
Torx size 10 screwdriver
Read the whole manual before starting the installation!

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Start by placing the 2 steel frames around the stove. One is for the bottom and on is meant to be
placed on top.
1.) Install the lower frame first, it´s the one shown on the picture above.
2.) Lay it around the bottom of the stove, you can open the screws in the corners to detach the
frame if it was delieverd completely assembled. The “teeth“ of the frame must face upwards.
3.) After placing the frame around the stove, close the screws to fix the frame

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4.) The upper frame is next. On the right side of the stove there are 2 pins which hold the side
cover of the fittings in place. Remove those pins and then place the frame on top of the stove.
5.) The “teeth“ must face upwards.
6.) On the right side of the stove where the two pins where located previously you can now fix the
upper frame with 2 screws.

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7.) Remove the lever of the fume flap before proceeding. Use the size 11 spanner to hold the long
female screw in the middle in place. Then open the outher female screw with the size 13 spanner.
8.) Now remove the long female screw by repeating the step.

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9.) Place the first insulating panel on the frames. Start with the small panel on the right side. The
panels sit tight on the frames which means you may need to use some force to hook them in.
10.) Around the lever of the fume flap, there may be a slotted hole which needs to be closed with a
small cover delivered together with the insulation system.
11.) Go on by hooking in the panel on the left side.

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12.) Install the two panels on the front next
13.) The panel for the bottom part of the front is hoocked in between the left and the right panel.
14.) You may open the door of the lower combustion chamber to make it easier to install this
panel.

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15.) On top of this panel there is a stainless steel corner, which is pushed completely to the stoves
body before closing the 2 screws which hold it in place.
16.) Close the door to see if everything is installed properly.
17.) The top part of the front is mounted in the same way, just hook it in and it´s finished.

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18.) On the right side you can now mount the long strait panel which holds the two pins for the
side cover.
19.) As soon as the rear panel is mounted, all 4 sides of the stove are covered by the insulation
20.) The top cover consists of two parts, place them on the stove

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21.) Done!
22.) Put a flat washer on the axle of the fume flap.
23.) Afterwards cover the remaining opening with the rosette and mount the long female screw on
the axle.

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24.) This long female screw contains a small setscrew which you close to fix the whole system.
25.) Put the lever back on and close the female screw tightly with the two spanners

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Optional: Rear panel for the side cover of the fittings WT0098
26.) Should you have opted for the rear panel of the side cover, you need to place it behind the
side cover and fix it with a few screws to the rear panel of the quick insulation.