Waltons 01GRODB0808-V2 Instruction manual

01GRODB0808-V2
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
8x8 Dutch Barn Shed Double doors with window
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are coated with a water based high quality colorant**; this only
helps to
protect the product during transit and for up to 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions.
Care must be taken to ensure the product is placed on a suitable base
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens products
independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01GRODB1008-V2
10x8 Dutch Barn Shed Double doors with window
Refer to the instructions pages for you specic product code

P 2
01GRODB1008-V2
Overall Dimensions:
Length = 3055mm
Width = 2590mm
Height = 2615mm
Base Dimensions:
Length = 2998mm
Width = 2388mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Fixing Kit
Content
2
134
5678
9
11
10
Floor
Qty 2
Door Panel Plain Back
Gable Top
Qty 2
Master
Door
Slave
Door Window Panel Plain Panel Small Roof
Qty 2
Large Roof
Qty 2 Window
Qty 2
12
13
14
15
16
17
18
19
20
Gable Strip - 12x121x2300mm Qty 2
Cover Trim - 12x25x1810mm Qty 4
Window Strip - 12x45x1055mm Qty 2
Door Strip - 12x45x1764mm Qty 2
Door Strip - 12x45x1449mm Qty 1
Barge Board - 12x95x691mm Qty 1
Barge Board - 12x95x760mm Qty 2
Fascia Board - 12x95x835mm Qty 4
Fascia Board - 12x95x739mm Qty 4 casement stay
Qty 2
Turn
button
Qty 2
Butt hinge
Qty 4
Rim Lock
& Handle
T-hinge
Qty 6
Tower bolt
Qty 2
Felt
21
22
23
24
25
26 27
50mm Screw x 38
40mm Screw x 36
Felt Tacks x 190
20mm Screw x 15
30mm Screw x 108
16mm Screw x 12
30mm Black Screw x 14
Nail Bag
60mm Screw x 16

P 3
Please retain product label and instructions for future reference
Pre-Assembly
Remove transportation blocks
from the bottom of each panel
before beginning assembly. Each
Panel should have two blocks.
Step 1
8 x 60mm screws
Lay the Door Panel and Gable Top on a level
floor place the gable top on top of the door
panel ensure they are level at the top then
fix together using 60mm screws.Stagger
the screws so they do not collide.
60mm
screw Pre drill
hole
2
4
Line a Gable Strip up to the assembled
gable ensuring the bottom of the strip lines
up with the underneath of the door panel
framing as shown in the illustration and fix
in place using 40mm screws
6 x 40mm screws
40mm
screw Pre drill
hole
Step 2
12
Pre drill
hole
Step 3
Fix the door strips onto the front
gable using 4x30mm screws for
each strip
12x30mm screws
14
15
30mm
screw

P 4
Please retain product label and instructions for future reference
Step 4
Fix the T Hinges onto the doors and
door frame as shown above. Ensure
that each hinge is 720mm apart and
that there is a 170mm gap from the
top of the door and the middle screw
of the T Hinge.
42x30mm screws
5
6
25
Pre drill
hole
30mm
screw
Step 5
8 x 60mm screws
Lay the Plain Back Panel and the remaining
Gable Top on a level floor place the gable
top on top of the plain back panel ensure
they are level at the top then fix together
using 60mm screws. Stagger the screws so
they do not collide.
60mm
screw Pre drill
hole
3
4
Line the remaining Gable Strip up to the
assembled gable ensuring the bottom of
the strip lines up with the underneath of
the plain back panel framing as shown in
the illustration and fix in place using 40mm
screws
6 x 40mm screws
40mm
screw Pre drill
hole
Step 6
12

P 5
Please retain product label and instructions for future reference
Step 7
30mm
16mm
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
Place the window strip 11mm above
the window gap in the window panel
and fix with 3x30mm screws.
If you would like the windows to be
opening use the butt hinges to
attach the opening window strip
and the opening window together.
Use 30mm screws to fix the butt
hinge to the Window Strip and
16mm screws to fix it to the
Opening Window.
If you want to fix the opening
windows, instead of fixing butt
hinges to the opening window,
use 4x30mm screws to attach
the opening windows to the
window panel as shown in the
diagram.
3x30mm Screws
*SCREW COUNT PER WINDOW
6x30mm Screws
6x16mm Screws
4x30mm Screws
Lay the window panel down on a at surface
before tting the window strip and window.
22
16 16
11
11
Step 8
Place oors on a rm and
level base, ensure base has
suitable drainage free from
areas where standing water
can collect. (see front page
on base requirements).
Ensure oors are ush to
each other and x using
8x50mm screws. Alternate
xing positions along the
length of the oors.
*Note
Floors do not connect
by a T & G joint
8x50mm screws
1
1
50mm
screw Pre drill
hole
Step 9
Fix the corners with 3x
50mm screw a shown in
diagram.
Position the panels so there is
equal spacing between the floor
and cladding on all 4 sides
3x50mm screws
1
Plain and window panel
can be positioned on
either side.
8
50mm
screw Pre drill
hole

P 6
Please retain product label and instructions for future reference
Step 10
Fix the door gable and
Window panel using same
method shown in step 9.
9x50mm screws
7
50mm
screw Pre drill
hole
Step 11
8x30mm screws
Fix the small roof panels on
either side as shown in diagram.
Ensure roof framing fits into slot
at top between the gable top
rafters.
Fix panels into position using
4x30mm screws from the top of
panel, straight into the rafter.
Pre drill holes before hand.
Ensure the larger over hang
on both panels are facing
each other at the top point.
99
Pre drill
hole
30mm
screw
Step 12
Fix the large roof panels
using the same method
described in Step 11.
14x30mm Screws
Rafter
Roof
panel
10
10
Pre drill
hole
30mm
screw
Fix the panels onto the floor
using 50mm screws in
alignment with the floor
joists
18x50mm screws
Step 13
50mm
screw Pre drill
hole

Please retain product label and instructions for future reference
P 7
190 x felt tacks
100mm
intervals
50mm
Overhang
Cut felt into 4 sheets at
3133mm and lay onto roof as
shown in diagram ensuring
there is a 50mm overhang
around the sides.
fix using felt tacks at 100mm
intervals
Step 14 24
Step 15
Use 3x30mm screws to fix
each cover trim.
12x30mm screws
13
13
13
Step 16
Fit fascia boards to the front
and the back of building using
3x40mm screws per board as
shown in diagram.
Pre drill holes beforehand
making sure screws go into the
framing.
24x40mm screws
20
19
Fit the barge boards to front of
the building using 3x20mm
screws per board as shown in
diagram.
9x20mm screws
18 17
Step 17

Please retain product label and instructions for future reference
P 8
Align tower bolts onto the
vertical framing on the slave
door and fix with 6x30mm
black screws.
Drill a hole in the framing
above and below the door for
the tower bolt to fix into.
*Note
Slave door does
not have rim lock.
Step 18
Internal view
23
12x30mm Black screws
Pre drill
hole
30mm
screw
Ensure doors open and close freely.
Step 19
Rim lock fixing
Fig 1. (internal view)
Place the lock onto internal
horizontal framing ensure
alignment with the pre
drilled holes before fixing.
Align Lock keep with lock
and fix with screws provided.
Fig 2.
Place door handle bar
through the lock as in
diagram, fix door handle
onto bar with the flat headed
grub screw.
fig 3. (External view)
Fir the door handle cover
over the bar and fix with
2x30mm screws provided. Fix
the door handle onto bar
with the flat headed grub
screw as in diagram.
Screws provided with lock
Rim lock
Flat head
Grub Screw
2x30mm screw
2x30mm screws
21
Step 20
Fix the casment stay to the
opening window then align
the fixings onto the the
window panel frame. ensure
thecasement stay fits into
fixings when closed before
screwing them down using x6
20mm screws.
6x20mm screws per casement stay 26

Please retain product label and instructions for future reference
P 9
Step 21
Attach a turn button to the top
and bottom of the slave door
using 30mm black screws ensur-
ing once turned horizontal the
turn button catches the master
door.
2x30mm black screws
These turn buttons help to
keep your doors
straight during high levels and
low levels of
moisture content in the air.
30mm
screw
Pre drill
hole
27
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back