Wardrobe Doors Direct OFFSET SHELF STACK & HANGING RAIL User manual

Tools required (not supplied)
• Electric drill, 2mm diam. wood drill bit and
6mm diam. masonry drill bit
• Crosshead screwdriver
• Handsaw (with appropriate blade for
cutting MFC)
• Hacksaw (32tpi blade recommended)
• Spirit level
• Bradawl
• Tape measure
• Pencil
INSTALLATION GUIDE
OFFSET SHELF STACK & HANGING RAIL
PACK
G
This pack contains:
• 1 x divider panel
(l)2070mm x (w)450mm x (d)18mm
• 1 x shelf support panel
(l)1720mm x (w)450mm x (d)18mm
• 1 x long shelf
(l)1600mm x (w)450mm x (d)18mm
• 1 x long shelf side bearer
(l)430mm x (w)87mm x (d)18mm
• 1 x long shelf back bearer
(l)1200mm x (w)87mm x (d)18mm
• 4 x shelves
(l)450mm x (w)364mm x (d)18mm
• 1 x hanging rail & xing brackets
(l)1200mm
• Fixings - 18 x 34mm minix bolts; 18 x minix
housings; 2 x M10 direct drive screws; 9 x 40mm
screws; 9 x wall plugs; 5 x 25mm screws; 12 x 15mm
screws; 2 x plastic corner blocks; self-adhesive screw
head cover caps
Note: The kit can be installed with the divider panel
on the left (as shown) or it can be ipped so that the
divider panel is on the right - however, some of the
following instructions will need to be reversed
accordingly.
This information sheet provides details of how to construct and install an oset shelf stack and one hanging rail.
Please take time to read it through fully prior to the installation of your sliding wardrobe doors.
5
2
6
1 - Divider panel
2 - Shelf support panel
3 - Long shelf
4 - Long shelf bearers
5 - Shelves
6 - Hanging rail
1
13
4

Screw minix bolt
into panel up to the point
of the smooth shank
Divider
panel
Place minix housings
into pre-routed holes
on underside of shelf
with crosshead facing
outwards
Move shelf in direction of
arrows until minix bolts
engage with housings
Second set
of minix bolts
Divider
panel
Turn
minix housings
a quarter turn
clockwise
to lock shelf
22
1. Constructing the shelving unit
You will require the following components and xings
from the pack supplied:
- Divider panel (2070mm length)
- Shelf support panel (1720mm length)
- 4 shelves (400 x 450mm)
- 18 minix bolts (34mm length)
- 16 minix housings
Using a crosshead screwdriver, screw 10 of the minix
bolts into the pre-drilled holes on one side of the
divider panel and screw the 8 remaining bolts into
the pre-drilled holes on the shelf suppport panel.
Note: Screw the minix bolts into each of the panels
up to the point where the smooth shank on the bolt
begins – see diagram a.
On the underside of each of the four shelves insert four
of the minix housings into the pre-routed (15mm
diameter) holes, ensuring that the side with the cross
head is facing outwards – see diagram b.
Taking the rst of the four shelves, oer it up to the
second set of minix bolts protruding from the divider
panel and slot them into the pre-dilled holes on the
side of the shelf until the shelf edge is in contact with
the surface of the divider panel – see diagram c. Using
a crosshead screwdriver, turn the minix housings a
quarter turn clockwise to lock the shelf in
position. Repeat this process with the remaining three
shelves so that all four shelves are xed to the divider
panel – see diagram d.
Take the shelf support panel and oer it up so that
the minix bolts protruding from it engage with the
minix housings on the other side of the four shelves
and push it rmly against the shelf ends until they are
in contact with the surface of the shelf support panel.
Again, using the crosshead screwdriver, turn the minix
housings a quarter turn clockwise to lock the shelf
support panel to the shelves.
IMPORTANT: When oering up the shelf support panel
ensure the two pre-drilled holes that are in one end are
at the top of the arrangement – see diagram e.
Stand the completed shelf unit within the wardrobe
space and adjust its position so that the shelves (or
drawer units if applicable) will be easily accessible
between the wardrobe doors when they are slid to the
open position. From the xings provided use the two
plastic corner blocks, four of the wallplugs, four of the
40mm screws and four of the 15mm screws to secure
the shelf unit to the back wall at the positions shown
in diagram f.
a.
b.
c.
d.

Ensure
pre-drilled
holes are
at top of
arrangement
Secure the
shelf unit to
the back wall
using the
corner blocks
at the above
positions.
Shelf support
panel
Long shelf
back bearer
Drill pilot holes
Long shelf
side bearer
Divider
panel
60mm 60mm
100mm
Evenly spaced pilot holes
Side Bearer
Back Bearer 100mm
Drill pilot holes through the shelf bearers from each end at
the distances shown. Depending upon its overall length,
evenly space one, two or three additional pilot holes along the length
of the back bearer, after it has been cut to the required length.
430mm
3
2. Attaching the shelf bearers
On the back wall, using a spirit level, mark a horizontal
line in pencil from the top edge of the shelf support
panel to the right hand back corner of the wardrobe
space. Measure the distance from the right hand face of
the shelf support panel to the right hand inside end of
the wardrobe and, if necessary, cut the back bearer for
the long shelf down to this size.
TIP When cutting the shelf bearer (and the long shelf)
to length use masking tape along the cut lines to
prevent the laminate surface from chipping. Before
cutting, score with a sharp knife along the line you
are going to cut. Carefully remove the tape after you
have nished cutting.
Then, on the back and the side bearer, mark the
position for drilling pilot holes for xing the bearers to
the back and side wall of the wardrobe – see diagrams
g and h. We advise that the holes are counter sunk so
once in place the 14mm diameter self-adhesive cover
caps will t neatly over the screw heads.
Position the back bearer against the back wall with its
top edge level with the pencil line you have already
marked. Using a bradawl through the pilot holes, mark
the back wall with the positions for drilling the holes for
the wallplugs. Remove the bearer and drill the holes in
the back wall using a 6mm masonry drill bit. Push
wallplugs rmly into the holes, oer up the bearer
again and secure it in place using the 40mm screws.
Repeat this process to x the side bearer in place.
Note: The side shelf bearer is 430mm in length and so
when butted up to the back bearer its front edge
should nish ush with the front edge of the long shelf
when the shelf is nally added.
3
e. f.
g.
h.

PACK-G/ Iss1/June 18
Drill and countersink 2mm pilot holes through
the top of the shelf at the positions shown
Shelf support panel
Back
bearer Side bearer
18mm
18mm
Pre-drilled/
routed holes -
do not cut shelf
from this end
4
Disclaimer: It is the responsibility of the customer to ascertain that the area for installation is structurally sound and that any drilling necessary will not compromise
electrical wiring, water pipes or gas services. The information provided herein is intended as a guide to good practice. The manufacturer cannot be held responsible or liable
for any damage, wear or malfunction caused to components due to inadequate or improper installation.
3. Fitting the long shelf
Measure the width from the divider panel to the right
hand inside end of the wardrobe and, if necessary, cut
the long shelf down to this size.
IMPORTANT –Cut any excess length from the end of
the shelf that does not have any pre-drilled/routed
holes – see diagram i.
Prior to sliding the shelf into position, we recommend
drilling and countersinking 2mm pilot holes through
the back edge and right end edge of the shelf
(approximately 9mm in from the outside edge) to
enable it to be screwed to the back and side shelf
bearers – see diagram i.
Insert the two remaining minix housings into the
pre-routed (15mm diameter) holes on the underside of
the long shelf, ensuring that the side with the cross
head is facing outwards. Slide the shelf into position,
ensuring that the two minix housings locate with the
two minix bolts protruding from the divider panel and
the two pre-drilled holes in the top of the shelf align
with the corresponding pre-drilled holes in the top
i.
edge of the shelf support panel underneath. Then,
ensuring the shelf is sitting rmly on both back and side
shelf bearers, screw the shelf to the bearers using the
25mm screws provided and use the two M10 direct
drive screws to secure the shelf to the shelf support
panel through the pre-drilled holes. Finally, on the
underside of the shelf, using a crosshead screwdriver,
turn the minix housings a quarter turn anti-clockwise
to lock the shelf to the bolts on the divider panel.
4. Fitting the hanging rail
To ensure the hanging rail under the shelf is positioned
correctly, use the paper drilling template supplied. See
diagram j to help you position the drilling template
correctly for the right hand end of the hanging rail.
TIP You may wish to mark the positions for the pilot
holes with a bradawl, remove the template and
then drill the holes; rather than drilling the pilot
holes directly through the paper template.
Once the pilot holes are drilled in the right end shelf
bearer, place the hanging rail bracket in position
(ensuring the U-shaped cup is at the bottom) and using
the 15mm screws provided screw it in place through
the top and bottom holes. Then, locate the pre-drilled
holes in the side of the shelf support panel and x
another hanging bracket in place there. Measure the
distance between the inside faces of the hanging rail
brackets and cut the hanging rail to length. The
hanging rail can then be placed in position and should
sit securely in the U-shaped cups of the brackets.
230mm
230mm
Drill 2mm diameter
pilot holes
47mm30mm10
mm
47mm 30mm 10
mm
HANGING RAIL BRACKETS
DRILLING TEMPLATE
For use with PACKS D,E,F, G and H
Place in
back corner
under shelf on
right hand side
of wardrobe
Usethe
GREY
drillhole positions
Place in
back corner
under shelf on
left hand side
of wardrobe
Use the
BLACK
drillhole positions
Shelf
Shelf
Position the drilling template as shown for the
right hand side hanging rail bracket and use
the GREY drill hole positions
Position the drilling template as shown for the
left hand side hanging rail bracket and use
the BLACK drill hole positions
Back
shelf bearer
Right hand
shelf bearer
GREY drill hole
positions
BLACK drill hole
positions
Left hand
shelf bearer
Back
shelf bearer
j. Drilling template position for hanging rail bracket
on right end shelf bearer
Right end shelf bearerBack shelf bearer
Shelf