Page 1
Contents Page
User Instructions .....................................................................................................................................................................2
Condensing Boiler Installation Requirements ......................................................................................................................4
Condensing Combi Boiler Pre-Installation Requirements...................................................................................................5
1.0 General Information
1.1 Introduction.....................................................................................................................................................6
1.2 General Requirements.....................................................................................................................................6
1.3 Combi General Requirements..........................................................................................................................7
1.4 Baffle Positioning.............................................................................................................................................8
1.5 Components ...................................................................................................................................................9
2.0 Technical Details
2.1 Combi Sequence of Operation Flow Chart ....................................................................................................18
2.2 Dimensions ...................................................................................................................................................19
2.3 Flue Options, Components & Dimensions......................................................................................................24
2.4 Condensate Disposal ....................................................................................................................................27
2.5 Technical Data...............................................................................................................................................28
3.0 Electricity Supply & Wiring Details
3.1 Dual-Safe Thermostat (Non-Combi Boilers) ...................................................................................................36
3.2 RDB Burner Control Box ...............................................................................................................................36
3.3 Combi Wiring Details .....................................................................................................................................37
3.4 Installation of a Combi Optional Programmer (PC1) .......................................................................................40
3.5 Remote Timers for Combis............................................................................................................................41
3.6 Optional Programmer (PU1) for Non-Combi Models ......................................................................................42
4.0 Oil Supply
4.1 One Pipe Gravity System...............................................................................................................................46
4.2 Two Pipe System...........................................................................................................................................47
4.3 De-aerator System ........................................................................................................................................47
4.4 One Pipe Lift System.....................................................................................................................................48
5.0 Flues
5.1 Installation of Balanced Flues.........................................................................................................................49
5.2 Conventional Flues ........................................................................................................................................51
5.3 Low Level Balanced Flue Terminal Positions ..................................................................................................51
6.0 Air Supply for Combustion & Ventilation
6.1 Open Flue Boilers..........................................................................................................................................53
6.2 Balanced Flue Boilers – Boilers in a Compartment.........................................................................................53
7.0 Installation Requirements
7.1 General Requirements...................................................................................................................................54
7.2 Sealed Systems ............................................................................................................................................55
7.3 Combi Domestic Hot Water...........................................................................................................................56
8.0 Burners
8.1 RDB Burner...................................................................................................................................................57
8.2 Oil Pump .......................................................................................................................................................57
8.3 Electrode Setting...........................................................................................................................................58
8.4 Burner Start-Up Cycle ...................................................................................................................................58
8.5 Air Damper Adjustment .................................................................................................................................58
9.0 Commissioning & Servicing
9.1 Commissioning..............................................................................................................................................59
9.2 Servicing .......................................................................................................................................................59
10.0 Burner Fault Finding
10.1 Riello RDB.....................................................................................................................................................60
11.0 Combi Fault Finding
11.1 Central Heating .............................................................................................................................................61
11.2 Domestic Hot Water ......................................................................................................................................62
12.0 Optional Boiler Mounted Digital Timer
12.1 Operating Instructions ...................................................................................................................................63
13.0 Spares
13.1 RDB 2.2 Spares ............................................................................................................................................67
13.2 RDB 3.2 Spares ............................................................................................................................................68
13.3 Pipe Spares...................................................................................................................................................69
13.4 Short Parts List – Boiler.................................................................................................................................71
14.0 Your Guarantee, Terms & Conditions.....................................................................................................................72
Commissioning/Service Record.............................................................................................................................73