Warmington Nouveau BBQ 900 User manual

9 June 2017
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notifi-
All Dimension are in mm……. Copyright on all products and Specifications ©
1
Outdoor BBQ Cooking Fire—Wood Burner
Installation Instructions
Nouveau BBQ 900-1100-1250-1500 Single Flue
Visit www.warmington.co.nz for Spec’s, DWG’s and PDF uploads of Fires
Fire, Flue System and Instructions to Comply with ASNZS 2918:2001
Keep these Instructions for further reference……Ensure that you have the correct and current Installation details for the Warmington Fire
Installation
The Warmington unit is to be Installed by a Certified Warmington Installer or an Approved NZHHA Installation Technician .
See www.homeheat.co.nz/members for a Certified NZHHA SFAIT Installer in your area .
IMPORTANT
Read all the Instructions carefully before commencing the Installation. Failure to follow these Instructions may result in a Fire Hazard and void the warranty .
Note: FLUE SYSTEMS Casing….
Flue system may require to be Doubled lined to comply.
Ref ASNZS:2918:2001 4.3 Flue pipe casing Warmington
Minimum 2.4m Fluekit
Hebel Heat Cell
(Not Load Bearing)
Warmington
Outdoor Firebox
Hearth
Important Note :
All Load Bearing Structures are
to be Engineered to carry load .

9 June 2017
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All Dimension are in mm……. Copyright on all products and Specifications ©
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POINTS TO CONSIDER PRIOR TO INSTALLATION
Location of the fire. Open fires are better located at one end of a room or area, as they project the heat away from their opening.
Venting to the cavity.
This air is to allow the cavity to vent the warm air. This warm air helps keep the fire and flue system form getting to cold. If the flue
and fire get to cold the system may soot often and require cleaning. Each fire has different ways of venting the cavity.
The Topography of the land .
The slope and position of the land in relation to the home has a bearing on how the wind will interact with the fire and flue system.
Care needs to be taken to ensure that the flue termination is in the correct position to maximise performance.
The prevailing wind.
Care needs to be taken to ensure that the flue termination is in the correct position as wind and gusts that hits the flue and cowl
system may overcome the cowl and draft back down the flue into the home. This can be a combination of down draft and high
pressure.
Hearth and plinth:
The height of the hearth off the floor. The finishing that is to be used on the hearth is to be allowed for at the design stage.
Positioning of the Flue system:
There is a maximum distance that an offset flue can be installed. Reference to AS/NZS : 2918
Flue And Fire Clearance:
To be maintained to the manufactures Instructions.
Installation Notes:
A rebate of 40mm is recommended from the front face of the surround to the front of the fire to reduce the ingress
of water into the fire.
Due to the expansion and contraction of metal fireplaces a 3mm gap between the flange and the finished surround should
be maintained.
Prior to Construction and Installation Important Notes:
Install to AS/NZS 2918:2001.
Install to manufacture’s specifications.
All new installations require a permit.
For special requirements concerning materials (timber mantle and surrounds) within close proximity of Warmington products, please contact
your local Warmington Technical Consultant.
Stage 1: Frame Construction Procedure by Builder.
Mark out flue centre.
Mark out heat cell clearance requirements.
Construct Plinth only, to required height. *
Stage 2: Install Procedure by Certified “Warmington Installer” only.
Fit Fire to Plinth.
Fit Adaptor to Firebox.
Construct Hebel Enclosure around Nouveau Firebox. (Ensure a 40mm rebate to form a Drip Edge).
Fit Flue System.
Fit Cowl and Flashing System .
Stage 3: Finishing Procedure by Builder.
Construct Hearth to required Thickness. *
Finish Hebel Enclosure and Hearth to Customers requirements (e.g. paint / tiles ).
Close in Hebel Enclosure and Chimney Chase . ( If in Timber Alcove ).
* Note: Certified NZHHA SFAIT Installer can also Install Hearth and Plinth .
Ensure that the Warmington and flue system is swept annually or more frequently if required.
To Sweep Flue and Firebox:
Cover Front of Fire with sheets.
Remove Cowl from top of chimney.
Sweep from the top, down the flue.
Remove all soot and ash.
Ensure Cowl and Bird Protection is clean and replaced.
Visually Inspect Fireplace and Flue System .
INSTALLATION ORDER OF OPERATIONS

9 June 2017
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All Dimension are in mm……. Copyright on all products and Specifications ©
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Description SN 900 SN 1500SN 1250SN 1100
Firebox Width A 900 150012501100
Firebox Height B 760 910910760
Firebox Depth C 450 600600450
Flange Width D 950 155013001150
Flange Height E 785 935935785
Adaptor Height F 425 480480425
WARMINGTON NOVEAU FIREBOX DIMENSIONS
HEBEL SURROUND DETAILS DIMENSIONS
Description SN 900 SN 1500SN 1250SN 1100
Surround Width G1110 171014601310
Surround Height H1325 164016401325
Surround Depth I635 770770660
Window Width J960 156013101160
Window Height K790 940940790
To Centre of Flue N312 387448312
Flue Diameter O300 450350350
Liner Diameter P400 550450450
Flue Centre
(From front face of Firebox Flange )
Z272 272 408 347
Minimum Flue Height
Flue Height 2400
Measured From Top of Adaptor B + F + 2400
Check List
Firebox
Ash Pan
Rack/Hotplate & Grill
Weather Shield
Badge
Adaptor & Bolts
Packed by
Note:
Firebox is recessed 40mm into Hebel Surround.
Description SN 900 SN 1500SN 1250SN 1100
Hearth Width L1450 190016501650
Hearth Projection M380 850850380
HEBEL HEARTH DIMENSIONS
Note :
• “Z” dimension is from Flue Centre to Firebox Front Flange Not
including 40mm rebate from Hebel Enclosure .
• “N” dimension is from Flue Centre to the Hebel Enclosure front

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PLAN, FRONT ELEVATION & CROSS SECTION
Visit the Warmington Web Site for “Hebel” instruction (PDF
Download).. www.warmington.co.nz
This is a general installation guide only – Contact a “NZHHA Installer” for Installation Advice.
See : www.homeheat.co.nz , choose “members” & pick your Area & Fire type (wood / Gas etc) this will provide you with a
NZHHA Certified Installer (use the SFAIT Installers Only .)
HEARTH & PLINTH CONSTRUCTION DETAILS
1. All the dimensions are minimums
2. Fit the Plinth into position in the Cavity. If onto a wooden floor ensure that an insulating plinth is fitted as per
the specifications. Ensure that the plinth is elevated to allow for finishing on the hearth. (See Hearth
and plinth details)
3. Fit the firebox into the Cavity. Bolt the fire box to the plinth or through to the floor with the bolting point pro-
vided on the Left and Right hand sides of the fire box (seismic restraints).
4. Fit the Adaptor to the Fire box. Ensure that exhaust sealant is used between the fire and Adaptor. Bolt into
position with the bolt in the Left and right hand sides of the Fire box.
5. Install the flue system.
6. Fit the Hebel Heat cell around the fire. A general minimum lay out is shown in this Specification.
FIREBOX INSTALLATION
Note: Hearth and Plinth Construction.
For Combustible Flooring an Insulating Hearth and Plinth
of 75mm Hebel is required.
Plinth to be Offset above Hearth by the Hearth Finishing’s
( e.g. Tiles / Granite / Solid Plaster / etc )
All Load Bearing cantilevered Hearths must be Engi-
neered to carry loads .
IMPORTANT NOTE :
Offset
Offset for
Hearth
finishing
*Note: If Solid Plastering the structure , it is recommended to use a Fibreglass Mesh with a Latex Based Solid Plaster
to minimise the chance of the Solid Plaster cracking. (See your Solid Plasterer for correct materials and applications) .
This is an example of a Raised & cantilevered
Hearth. See page 15 for further Raised Hearth
Details.
This Hearth
& Plinth
setup is at
Floor Level
N Z

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All Dimension are in mm……. Copyright on all products and Specifications ©
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Firebox SN
900
SN
1100
SN
1250
SN
1500
Frameout Clearance Width O1170 1370 1490 1770
Frameout Clearance Depth P665 690 800 800
Frameout Clearance Height Q2230 2230 2230 2230
Hearth Width R1450 1650 1650 1900
Hearth Projection S380 380 850 850
Window Height V1355 1430 1745 1745
Window Width W1170 1370 1490 1770
Chimney Chase Clearance X500 550 550 650
TIMBER FRAMING & TRIM OUT DETAILS
Important Notes:
All framing dimensions are internal only.
All timber framing & cladding must be con-
structed to suit an outdoor environment as
per NZ building code.
Firebox is recessed 40mm into Hebel Surround.
External air-
intake vent
required, 2x
100mm diame-
ter at the base
(CAITEC).
Warm air outlet
vent 2x 100mm
located at the top
of chimney chase
or heat cell, only
needed if venting
cone not used.
*Note: If Solid Plastering the structure , it is recommended to use a Fibreglass Mesh with a Latex Based Solid Plaster
to minimise the chance of the Solid Plaster cracking. (See your Solid Plasterer for correct materials and applications) .
Window
height ‘V’
must be
measured
from top of
hearth.
Hearth Height
MINIMUM HEAT CELL ALCOVE CLEARANCES & FRAME OUT
Note:
Centre Line of Flue is `NOT’ in
Centre of the Chimney Chase
Non-combustible
material must be
used on front face
of structure.
E.g. Promina
board, Superlux,
Hebel etc.
See Page 12 for
S/S Flashing
Detail & correct
Spigot Heights

9 June 2017
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notifi-
All Dimension are in mm……. Copyright on all products and Specifications ©
6
Firebox SN
900
SN
1100
SN
1250
SN
1500
Hearth Width R1450 1650 1650 1900
Hearth Projection S380 380 850 850
Plinth Width T1170 1370 1490 1770
Plinth Depth U665 690 800 800
Centre of Flue J312 312 448 387
BLOCK : PLAN, FRONT ELEVATION & CROSS SECTION
Note:
Centre Line of Flue is `NOT’
in Centre of Alcove
Firebox SN
900
SN
1100
SN
1250
SN
1500
Hearth Width RR 1590 1650 1650 1900
Hearth Projection SS 380 380 850 850
Plinth Width TT 1210 1210 1610 1610
Plinth Depth UU 600 600 700 700
Centre of Flue JJ 312 312 448 387
TIMBER : PLAN, FRONT ELEVATION & CROSS SECTION
Important Note :
All Load Bearing Structures are
to be Engineered to carry load .
See Page 12 for
S/S Flashing
Detail & correct
Spigot Heights
See Page 12 for
S/S Flashing
Detail & correct
Spigot Heights
Firebox to be
rebated min
40mm
Firebox to be
rebated min
40mm

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Height of
Blocks to suit
2.4m Fluekit &
S/S Flashing Warm Air Vent
BLOCK ALCOVE & TRIM OUT DETAILS
MINIMUM HEAT CELL BLOCK ALCOVE CLEARANCES
Note:
Centre Line of Flue is `NOT’ in Centre
of Alcove
Firebox SN
900
SN
1100
SN
1250
SN
1500
Plinth Width TT 1210 1210 1610 1610
Plinth Depth UU 600 600 700 700
Hearth Width RR 1590 1650 1650 1900
Hearth Projection SS 380 380 850 850
Window Height VV 790 790 940 940
Window Width WW 960 1160 1310 1560
Note:
Ensure that the Fire and Flue System is Installed before the Alcove access is blocked off.
Block modules may vary to the drawing see Blocklayer for further details .
All Load Bearing Structures are to be Engineered to carry load .
Cool air ex-
ternal intake
vent
Height of
Blocks to suit
2.4m Fluekit &
S/S Flashing
See Page 12 for
S/S Flashing
Detail & correct
Spigot Heights
Note:
Firebox is recessed 40mm into Non
Combustible Surround.
UU
UU TT

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All Dimension are in mm……. Copyright on all products and Specifications ©
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HEBEL HEAT CELL &CUT SIZES FROM PANELS for SN900
The Hebel Heat cell is constructed around the firebox, using 75mm Hebel (see attached minimum spec below).
(2400x600x75) Power Panels are required for basic heat cell construction as shown in detail “Firebox with Hebel Surround”.
*Note: If plastering the Heat Cell structure, it is recommended to use a fibreglass mesh with a latex plaster to minimise the chance of the
plaster cracking. (See your plasterer for correct materials and applications).
Note: HEBEL KITSET ASSEMBLY Details….
When purchasing the “Hebel Heat Cell Kit” the assembly
guide comes with the Kit .
These Hebel Kits are NOT designed to be load bearing .
HEBEL HEAT CELL &CUT SIZES FROM PANELS for SN1100
Note: HEBEL KITSET ASSEMBLY Details….
When purchasing the “Hebel Heat Cell Kit” the assembly
guide comes with the Kit.
These Hebel Kits are not designed to be load bearing .
*Note: If Solid Plastering the structure , it is recommended to use a Fibreglass Mesh with a Latex Based Solid Plaster
to minimise the chance of the Solid Plaster cracking. (See your Solid Plasterer for correct materials and applications) .

9 June 2017
Due to continued product improvement, Warmington Ind LTD reserves the right to change product specifications without prior notifi-
All Dimension are in mm……. Copyright on all products and Specifications ©
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HEBEL HEAT CELL &CUT SIZES FROM PANELS for SN1250
The Hebel Heat cell is constructed around the firebox, using 75mm Hebel (see attached minimum spec below).
(2400x600x75) Power Panels are required for basic heat cell construction as shown in detail “Firebox with Hebel Surround”.
*Visit the Warmington Web site for “HEBEL” instructions (PDF Download).. www.warmington.co.nz
Note: HEBEL KITSET ASSEMBLY Details….
When purchasing the “Hebel Heat Cell Kit” the assembly
guide comes with the Kit .
These Hebel Kits are not designed to be load bearing .
HEBEL HEAT CELL &CUT SIZES FROM PANELS for SN1500
The Hebel Heat cell is constructed around the firebox, using 75mm Hebel (see attached minimum spec below).
(2400x600x75) Power Panels are required for basic heat cell construction as shown in detail “Firebox with Hebel Surround”.
*Visit the Warmington Web site for “HEBEL” instructions (PDF Download).. www.warmington.co.nz
Note: HEBEL KITSET ASSEMBLY Details….
When purchasing the “Hebel Heat Cell Kit” the assembly
Guide will come with the Kit .
These Hebel Kits are not designed to be load bearing .
*Note: If Solid Plastering the structure , it is recommended to use a Fibreglass Mesh with a Latex Based Solid Plaster
to minimise the chance of the Solid Plaster cracking. (See your Solid Plasterer for correct materials and applications) .

9 June 2017
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All Dimension are in mm……. Copyright on all products and Specifications ©
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FLUE DETAILS DIMENSIONS
Minimum Flue Height
Flue Height 2400
Measured From Top of Adaptor B + F + 2400
Flue details No: SN 900 SN 1500SN 1100 SN 1250
Cowl 1300 450350 350
Cone 1300 450350 350
Top Spider 1300 450350 350
Flue Diameter 2300 450350 350
Liner Diameter 2400 550450 450
Spacer 2300/400 450/550350/450 350/450
NOTE: Ensure that a Standard Tested Warmington Flue system is used on the
Warmington fires.
FLUE SYSTEM INSTALLATION GUIDE
Note: FLUE SYSTEMS Casing….
Flue system may require to be Doubled lined to comply.
Ref ASNZS:2918:2001 4.3 Flue pipe casing
1. Install the first length of Flue Pipe with the crimped end down inside the adaptor collar, ensure that the Flue
Pipe is tight into the collar . Rivet the Flue in 3 places around the Adaptor collar. Place a spacer around the
Flue Pipe approximately 150mm above the adaptor collar. Secure in position by tightening the screw and
nut.
2. Install the second length of Flue Pipe with the crimped end down into the first length and secure by Riv-
eting in at least 3 places around the Flue Pipe joint .
3. Install the First section of Flue Pipe Liner with the crimped end up, over the flue pipe and over the spacer
that is fixed to the Flue Pipe. This spacer will keep the Liner concentric around the Flue Pipe.
4. Position Flue Spacers near the Flue Pipe joint for every length of “Flue pipe” and “Liner” .
Repeat the Steps from 1 – 4 to the Installed required Height of the Flue System. The Flue System is to
comply with ASNZS 2918:2001 4.9.1
1. NOTE: The last length of Flue Pipe needs to extend past the Liner so that when the “Top Spider” and the
“Flashing Cone” are fitted, that the Top of the “Flashing Cone” and the “Flue Pipe” are flush, or that the
“Flue Pipe” is 5mm lower than the “Flashing cone”.
2. Fit the “Top Spider” into position, ensure that the legs of the Spider are fitted inside the Liner and that the
spider is positioned hard down onto the Liner and Tighten with the Screw and Nut.
3. Place the “Flashing Cone” over the “Flue Pipe” and press hard down onto the “Top Spider”. (Note that the
“Flue Pipe” and the “Flashing Cone” are either Flush or the “Flue Pipe” is 5mm Lower than the “Flashing
Cone”.) Ensure that the “Flashing Cone” is clear for the venting from the “Liner” and the “Flue Pipe”.
4. Fit the “Cowl” over the Top & Inside of the Flue Pipe . The “Cowl” , “Flashing Cone”, and the “Flue pipe” can
be secured to each other with the use of a Stainless Steel Self Tapping Screw. This will secure the “Cowl
System” in high wind areas.
5. Flue Systems may require Bird Protection due to the Installation and locations, discuss this with your In-
staller for the best advice as this may not be supplied .
6. If the Flue System is Installed into a “Chimney Chase”, allow for Air Venting as close to the top of the
Chase as possible , or allow Venting through the “Chimney Chase Flashing”. A “Venting Flashing Cone”
and a 25mm gap around the Liner with a “Venting Flashing Cone-Spider” can be used. Ref to Page 11-12
in this Specification .
This is a general installation guide only – Contact a “NZHHA Installer” for Installation Advice.
See: www.homeheat.co.nz , choose “members” & find your Area & Fire type (wood/gas etc). This will
provide you with a NZHHA Certified Installer (use the SFAIT Installers only).
• The ‘flue pipe’ shall extend no less than the minimum flue height specified.
• The ‘minimum ‘ height of the flue system within 3m from the highest point of the roof, shall be 600mm
above that point.
• The ‘minimum’ height of the flue system further than 3m from the highestpoint of the roof shall be 1000mm
above the roof penetration.
• No part of any building lies in or above a circular area described by a horizontal radius of 3m about the flue
system exit.

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All Dimension are in mm……. Copyright on all products and Specifications ©
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FLUE PENETRATION Vented through Alcove
(Single lined Flue System)
Note :
External Requirements
Refer to AS/NZS2918:2001 4.9.1
Install Flue system to AS/NZS2918:2001
When using a rubber or Bitumen flashing (Butynol,
Dectite) an Additional Flue pipe Baffle is required.
All external air vents & ceiling penetrations must
be bird proofed with permanently fixed screens.
All flashing to comply with E2.
Test Report Number Date of Report
04/1039 20th July 2004
04/1040 20th July 2004
04/1041 20th July 2004
FLUE PENETRATION Vented through Alcove (Double
lined Flue System)
FLUE PENETRATION Vented through Top Flashing
All external air vents and ceiling penetrations are to be
Vermin and Rodent proof.
Note: FLUE SYSTEMS Casing….
Flue system may require to be Doubled lined to comply.
Ref ASNZS:2918:2001 4.3 Flue pipe casing

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“CHIMNEY CHASE FLASHING” AND “AIR VENTILATION” OPTIONS :
VENTING THROUGH CHIMNEY CHASE
VENTING THROUGH FLASHING
“No Insulation
under flashing” “Insulation under
flashing”
CHIMNEY CHASE FLASHING DETAILS
Note:
Flashing Spigot Height is determined by the
Insulation that is fitted under the Flashing …
See Details at bottom of page.
Note: FLUE SYSTEMS Casing….
Flue System may require to be Doubled Lined to Comply.
Ref ASNZS:2918:2001 4.3 Flue Pipe Casing

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All Dimension are in mm……. Copyright on all products and Specifications ©
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FLUE HEIGHT MINIMUM DETAILS
FRAME OUT AND TRIM OUT DETAILS FOR CHIMNEY CHASE
Option X – Singled Lined Flue System Option Y – Double Lined Flue System
The Flue exit is to Comply to ASNZS 2918 : 2001
3D View
Note: FLUE SYSTEMS Casing….
Flue System may require to be Doubled Lined to Comply.
Ref ASNZS:2918:2001 4.3 Flue Pipe Casing

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All Dimension are in mm……. Copyright on all products and Specifications ©
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Note:
For Combustible Floors
Minimum Hearth of 380mm
(A) must be maintained.
Combustible Floor
Important Note :
All Load Bearing Structures are
to be Engineered to carry load .
RAISED HEARTH CLEARANCES
Mantle Clearances
Firebox YZ
SN 900 1285 1350
SN 1100 1285 1550
SN 1250 1435 1700
SN 1500 1435 1950
RAISED HEARTH & COMBUSTABLE MANTEL CLEARANCES

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All Dimension are in mm……. Copyright on all products and Specifications ©
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GENERAL NOTES : ASNZS 2918 : 2001
Industries 1994 LTD
PO Box 58652, Botany 2163, Auckland
www.warmington.co.nz
NOTE: for Operating Instructions download from the website
www.warmington.co.nz
IMPORTANT NOTE : TREATMENT OF COOKING SURFACES BEFORE USE
NOTES:
• Fire Operating and Maintenance instructions can be downloaded form the Warmington website.
• Warranty - for full details on product warranties, contact your local Authorised Warmington Retailer.
• Correct installation, operation and maintenance must be maintained to comply with the Warmington
Warranty.
• The Appliance and Flue System must be installed in accordance with ASNZS2918:2001 and the
appropriate Building codes.
• The flue system and fireplace is to be swept annually or more frequently if required.
BURN OFF:
• Before cooking on the plate or grill for the first time , burn off any residual oils or foreign matter by lighting or igniting the fire
or Burner.
• ENSURE THAT THE OUTDOOR FIRE IS WELL VENTILATED WHEN LIGHTING FOR THE FIRST TIME, and operate
fire on high for up to 5 minutes.
• Cooking may proceed after the surface has been carefully wiped down with a cloth or paper towel.
PREHEATING:
• It is necessary to preheat for a short time before cooking certain foods , depending on the type of food & the cooking
temperature.
AFTER USE:
• Do NOT cool or put out the fire after use with water. This will damage the grate and ash pan, cause rust and could be
harmful to people standing close by the fireplace.
WARNINGS:
• WARNING: ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN
WRITING BY THE TESTING AUTHORITY IS CONSIDERED AS BREACHING AS/NZS 4013.
• WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE.
• WARNING: DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS IN THE VICINITY OF THIS
APPLIANCE WHEN IT IS OPERATING.
• WARNING: DO NOT STORE FUEL WITHIN HEATER INSTALLATION CLEARANCES.
• WARNING: WHEN OPERATION THIS APPLIANCE AS AN OPEN FIRE USE A SPARK SCREEN.
• CAUTION: THIS APPLIANCE SHOULD BE MAINTAINED AND OPERATED AT ALL TIMES IN
ACCORDANCE WITH THESE INSTRUCTIONS
• CAUTION: THE USE OF SOME TYPES OF PRESERVATIVE-TREATED WOOD AS A FUEL CAN BE
HAZARDOUS.