WARRIOR WPP-3500CX User manual

YOUR LOCAL DEALER
CONTACT WARRIOR TECH DEPARTMENT
Warrior Power Products Ltd,
16 Winchester Road,
Haydock Ind Est, St Helens,
Merseyside, WA11 9XQ, UK
Tel: [phone]
Email: [email protected]
For any technical or faults please
contact warrior direct on the following
number or write:
WPP-3500CX
GASOLINE GENERATOR
OWNERS MANUAL
BEFORE OPERATING THIS EQUIPMENT
PLEASE READ THESE INSTRUCTIONS CAREFULLY

WARNING
1. Read the operator’s instruction manual.
2. Attention! Exhaust gases are toxic. Do not operate the generator in a room without ventilation
system!
3. Children should be protected by keeping them at a safe distance from the generator set!
4. Refilling of the generating sets is not allowed during the operation!
5. f the generator will be mounted in a closed room, relevant safety regulations against fire and
explosion should be followed!
6. Do not connect to household circuit!
7. Do not use in wet condition!
8. Keep away from flammable!
9. This electrical equipment including lines and plug connections should not be defective!
10. When refuelling:
• Stop Engine
• Do Not Smoke
• Do Not Spill
ATTENTION: 0.6L ENGINE OIL AND A MINIMUM OF 2LTR OF PETROL SHOULD BE ADDED BEFORE USE.
TAKE APPROPRIATE MEASURES TO PROTECT YOUR HEARING.
BEWARE OF HOT PARTS.
1. NAMES OF PARTS
1. Fuel tank
2. Fuel tank cap
3. Fuel gauge
4. Choke handle
5. Air cleaner
6. Starting handle
7. Fuel valve
8. Engine switch
9. Oil filler cap
10. Voltage meter
11. AC circuit breaker
12. 230V AC socket
13. voltage switch
14. 110V AC socket
15. Ground connection terminal
16. 12V DC terminal
17. DC circuit breaker

(1) CHECK THE ENGINE OIL LEVEL
Notice: Stop the generator in a smooth place, then check the
generator. Engine oil is a major factor aecting engine perfor-
mance and life.
Use the 4-stroke oil, SAE10W-40 is recommended for general,
all-temperature use. Other viscosities shown in the chart may be
used when the average temperature in your area is within the
indicated range.
1. Uncover the oil mouth then clean the engine oil ruler with
clean cloth.
2. Plug the engine oil ruler into the oil mouth and don’t turn it. If
the oil level is below the lower limit of the engine oil ruler you
should add some engine oil.
3. Add the engine oil to the upper limit of ruler.
4. Fix the engine oil plug ruler properly.
(2) CHECK THE FUEL LEVEL
Check the fuel gauge, and refill the tank if the fuel level is low. Use the 93# unleaded gasoline or
higher
1. Uncover the fuel tank cap.
2. Check the fuel level, if the fuel level is low you should add more.
3. Add the fuel to the shoulder part of fuel filter.
4. Fix the fuel tank cap.
2. CHECKS BEFORE OPERATING

3. STARTING THE ENGINE
1. Disconnect any load from the AC socket and the DC output terminal, and turn o the AC
circuit breaker.
2. Turn the fuel valve to “ON” position.
3. Turn the wind-block colour rod to “CHOKE” position.
4. Turn the engine switch to “ON” position.
5. Pull the starting handle slightly until you feel some resistance (compression point), then pull
hard using your strength.
6. When the temperature of engine increase, pull back the wind-block door rod. See the arrow in
the diagram. (Choke Close)
ˊ
12V DC terminal
AC socket
AC circuit
breaker
THE NOISE DECLARATION SHALL BE ACCOMPANIED BY THE FOLLOWING STATEMENT:
The figures quoted are emission levels and are not necessarily safe working levels. Whilst there is a cor-
relation between the emission and exposure level, this cannot be used reliably to determine whether
or not further precautions are required. Factors that influence the actual of exposure of work-force
include the characteristics of the work room, the other sources of the noise, etc. i.e. The number of
machine and other adjacent processes, and the length of time for which an operator is exposed to the
noise. Also the permissible exposure level can vary from country. This information, however, will enable
the user of the machine to make a better evaluation of the hazard and risk.
MEANING OF CROSSED –OUT WHEELED DUSTBIN:
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
Contact you local government for information regarding the collection systems available.
If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the
groundwater and get into the food chain, damaging your health and well-being.
When replacing old appliances with new ones, the retailer is legally obligated to take back your old
appliance for disposals at least free of charge.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
17
GASOLINE GENERATOR SET
TYPE WPP-3500CX
AC VOLTAGE 110/230V - 50 HZ
AC OUTPUT (CONT) 2500 WATTS POWER FACTOR: 1.0
MAX AC OUTPUT 2800 WATTS
SPEED 3000 R/MIN
PERFORMANCE CLASS G1
DC OUTPUT 12V / 8.3A
DRY WEIGHT 39 KG
MAX TEMPERATURE 40°C IP23
NOISE LEVEL (dB) @ 7m 89 Lwa

NO ELECTRICITY AT THE RECEPTACLES:
NO ELECTRICITY AT THE DC TERMINALS:
4. OPERATING METHODS OF GENERATOR
In order to keep your generator in good condition, Please follow the rules:
1. Avoid improper operation, make sure to make your generator ground connection.
2. Electrical equipment, motor-driven devices will produce lots of electric current when they start.
The following form will give you a reference when you connect them to generator.
ˊ

Notice:
When you want to connect the generator to the family power, you should ask electricians to fix it. After
connecting the load to the generator, check if the connection is right, otherwise it will cause damages
of fires.
All right
All right
Forbid
3. When you connect more than two loads on the generator, please connect from high electric cur-
rent to low electric current successively. When using extension lines or mobile distribution networks
the total length of lines for a cross section of 1.5mm2should not exceed 60m; for a cross section of
2.5mm2this should not exceed 100m. WHEN THE ENGINE WILL NOT START:
8. TROUBLE SHOOTING
15

WARNING!
When transporting the generator, turn the engine switch OFF and keep the generator level to prevent
fuel spillage. Fuel vapour or spilled fuel may ignite.
Before storing the unit for an extended period:
1. Be sure the storage area is free of excessive humidity and dust.
2. Drain the fuel:
A: With the fuel valve OFF, remove and empty the filter cup.
B: Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container.
C: Replace the filter cup and tighten securely.
D: Loosen the carburettor drain screw and drain the gasoline from the carburettor into a suitable
container.
3. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its com-
pression stroke and both the intake and exhaust valves are closed. Storing the engine in this posi-
tion will help to protect it from internal corrosion.
7. TRANSPORTING/STORAGE 5. STOPPING THE ENGINE
1. Turn the AC circuit breaker to the OFF position.
2. Turn the engine switch to the OFF position
3. Turn the fuel valve to the OFF position.
Notice: If you want to stop engine in an emergency, please turn
the engine switch to “OFF” position.
6. MAINTENANCE
Notice: The maintenance of the large assembly will need a professional.
REGULAR SERBICE
PERIOD
Perform at every indicated
month or operating hour
interval, whichever occurs
first
ITEM
Daily
First
month
or
20 Hrs.
Every
3 months
or
50 Hrs.
Every
6 months
or
100 Hrs.
Every
year
or
300 Hrs.
Engine oil
Inspection Ɣ
Change ƔƔ
Air cleaner element
Inspection Ɣ
Cleaning Ɣ(1)
Fuel filter cleaning Ɣ
Spark plug maintenance Ɣ
Valve clearance adjustment Ɣ(2)
Combustion chamber and valve cleaning Ɣ(2)
Fuel line inspection(Replace if necessary) Ɣ
Spark arrester Clean every 100 operating hours.

AIR CLEANER SERVICE
A dirty air cleaner will restrict air flow to the carburettor. To prevent carburettor malfunction, service the
air cleaner regularly (page 16). Service more frequently when operating the generator in extremely
dusty areas.
WARNING! Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or
explosion could result.
CAUTION: Never run the generator without the air cleaner. Rapid engine wear will result.
1. Unsnap the air cleaner cover spring, remove the air cleaner cover and remove the element.
2. Wash the element in a non-flammable or high flash point solvent and dry it thoroughly.
3. Soak the element in clean engine oil and squeeze out the excess oil.
4. Reinstall the air cleaner element and the cover.
CHANGING OIL
Drain the oil while the engine is still warm to assure rapid and complete draining.
1. Remove the drain plug and filler cap, and drain the oil. Retighten the plug securely.
2. Refill with the recommended oil (see page 10) and check the level.
CAUTION: Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged
periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thor-
oughly wash your hands with soap and water as soon as possible after handling used oil.
NOTE: Please dispose of used motor oil in a manner that is compatible with the environment. We sug-
gest you take it in a sealed container to your local service station for reclamation. Do not throw it in the
trash or pour it on the ground.
OIL CAPACITY: 0.6L
SPARK PLUG SERVICE
Recommended spark plug: BP6ES, SPR6ES (NGK) F6TC, F6RTC
(LD). To ensure proper engine operation, the spark plug must
be properly gapped and free of deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use the wrench supplied in the tool kit to remove the spark
plug.
4. Visually inspect the spark plug. Discard it if the insulator
is cracked or chipped. Clean the spark plug with a wire
brush if it is to be reused.
5. Measure the plug gap with a feeler gauge. The gap
should be 0.7~0.8mm (0.028~0.031 in). Correct as neces-
sary by carefully bending the side electrode.
6. Attach the plug washer and thread the plug in by hand to
prevent cross threading.
7. After a new spark plug has been seated by hand, it should
be tightened 1/2 turn with a wrench to compress its wash-
er. If a used plug is being reinstalled, it should only require
1/8 to 1/4 turn after being seated.
CAUTION:
• The spark plug must be securely tightened. An improperly
tightened plug can become very hot and possibly dam-
age the generator.
• Never use a spark plug with an improper heat range.
FUEL FILTER SERVICE
The filter prevents dirt or water which may be in fuel tank from entering the carburettor. If the engine
has not been run for a long time, the filter should be cleaned.
1. Turn the fuel valve OFF. Remove the filter cup.
2. Clean the cup thoroughly.
3. Reassemble. Do not damage the rubber gasket.
WARNING! After installing the filter cup, check for leaks and make sure the area is dry before starting the
engine.