Washtech TCW-7022 Instruction Manual

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60 lb. Washer-Extractor
Model TCW-7022
Installation / Maintenance
Manual
Parts List
PO Box 1369 Hickory, NC 28603
INDUSTRIAL LAUNDRY EQUIPMENT
A Division of East Coast Services
PO Box 1369 ∙ Hickory, NC 28603

Surface Dimensions & Anchor Position ………………………… 1
Transportation and Installation of Machine ………………… 2
Spindle Assembly ………………………………………………….. 3-1
Door Assembly ……………………………………………………… 4-1
Drain (Oil) Valve Assembly …………………………………….. 5
Electrical and Pipe Parts ……………………………………… 6-1
Machine Fault Display and Details …………………………… 7-1
Computer Board Faults Display ………………………………… 8
Inverter Fault Display and Troubleshooting .……………….. 9-1
Electrical Diagram ……………………………………………… 10
CONTENTS
PAGE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

1150
(Anchor Position)
1650
1210
1279
1172
220
165
165
1400 250
78
525
1550 70
255
Warm Water
Inlet
Steam Inlet
PT2 1/2"(
Serial No.:223-0000-0053
-1-
MODEL:TCW-7022
SURFACE DIMENSIONS & ANCHOR POSITION
1.
1112
Water Inlet
1/2"
1"
1"
(Source)
76mm)
(Drain)

A
B
2. The foundation installment of machine
(1). Be sure to keep machine in horizon while it is installed on unsmooth ground, especially keep height horizon
on both left and right sides,Use horizontal meter if necessary for the accuracy in horizon.
(2). The 4 pcs basement bolts which under the bottom of mahine should be fixed exactly on foot cushion while
installing the machine, by this, it can prevent machine from vibration during extract, and avoid a badly
damage to the machine,. (as figure B).
A (1 : 5)
1. Transportation and installment of machine
While transportation the machine, be sure to fix main construction supporting of machine and both left and
right sides of outside cylinder by fix-plate and screws. (as figure A) Note: Make sure to remove the fix-plate
after machine has been installed, otherwise, it will bring a badly damage to the machine while working.
B (1 : 5)
-2-
File No.:163-0000-0034
Model: TCW-7016
TCL-8016
TCW-7018
TCW-7022
2.
Transportation and installment of machine
Fix-Plate for transport
(total 4 pcs on left and right side)
foot cushion

The nipple for inject
grease into seal &
bearings.
The nipple for air
hole of drainage.
The nipple for grease
overflow from oil seals.
The pipe
for drainage.
The nipple for grease
overflow from bearings.
The nipple for inject
grease into bearing.
The nipple for inject
grease into seals.
Serial No.:222-0000-0042
-3-1-
MODEL:TCW-7022
SPINDEL ASSEMBLY
3-1 SURFACE LAYOUT
3.

23
13
18
17
8
111 11
2
16
12
88
9
26
16
16
5
8
4
10
10
10
10
20
20
14
6
20
6
7
6
17
14
22
15
825
19 4
Serial No.:222-0000-0042
-3-2-
MODEL:TCW-7022
SPINDEL ASSEMBLY
3-2 CANNIBALIZE FIGURE
3.
Item No Part No Q'ty Description Remark
1 222-0017 1 BUSHING ,SEAL S/S
5 222-0067 1 BUSHING ,BEARING
6 222-0180 10 WASHER
7 162-0200 2 PAD Reference Q'ty
8 9913-4120F 1 BEARING SKF-21312CC
9 9913-3870F 1 BEARING SKF-NU2314EC
10 9915-A060 1 TAPER RING FOR PULLEY A60 ∮60x∮90
11 915-G070 2 O-RING-G070
12 9915-G190 1 O-RING-G190
13 9915-G160 1 O-RING-G160
14 9912-8230 8 SPRING WASHER M18
15 9801-I801 2 SOCKET PT1分*8mm
16 9801-L0108 4 CONNECTOR PT1/8*90*8mm
17 222-0155 1 STAINLESS STEEL SEAL
18 9911-5151 6 SCREW M4x10 S/S
9914-5646 SEAL TC-90*125*13 (VITON) VITON
20 9912-0080 14 NUT M1
21 9910-1261 2 HEX SCREW M12x60 S/S
22 9822-P0203 1 NIPPLE GAV. PT1/4x3"
23 221-0017 1 SPINDLE
24 221-0026 1 SPINDLE MASS
25 222-0190 1 SEAL HOUSIN
26 222-004A 1 BEARING HOUSING
G
8
2 222-0027 1 FRONT END SEAL COVER
4 222-0055 1 PULLEY

Magnetic Safety
Sensor Assembly
Door Lock
Assembly
Door Cover
Assembly
Hinge Assembly
Door Plate
Assembly
Serial No.:164-000-0034
-4-1-
MODEL:TCW-7016
TCW-7018
TCW-7022
TCL-8012
DOOR ASSEMBLY
4-1 SURFACE LAYOUT
4.

7
2
1
4
6
3
5
6 6
Serial No.:224-0000-0053
-4-2-
MODEL:TCW-7018
TCW-7022
DOOR ASSEMBLY
Item No Part No Q'ty Description Remark
1 354-0170 24 WASHER OF FRONT PLATE
2 9912-8590 24 SPRING WASHER M8,S/S
3 9910-0411 4 HEX SCREM M6x16,S/S
4 224-0019 1 PLATE DOORCASE
5 9910-0771 4 HEX SCREM M8x16,S/S
224-0027 HEAL
7 9910-1261 24 HEX SCREM M12x60, S/S
4-2 DOOR PLATE ASSEMBLY
4.

52
3
1
4
6
7
Serial No.:164-000-0034-3
-4-3-1-
MODEL:TCW-7016
TCW-7018
TCW-7022
TCL-8016
DOOR ASSEMBLY
4.
4-3-1 DOOR COVER ASSEMBLY
Item No Part No Q'ty Description Remart
1 164-0167 1 DOOR BODY
2 164-0551 1 RUBBER WASHER
3 164-0077 1 GLASS OF DOOR
4 164-0097 1 WATER SEAL
5 164-0562 1 FIXATIVE FRAME OF WASHER
6 164-0235 1 WASHER OF RUBBER
7 9912-0044 12 NUT M6 , S/S

10
9
1
5
9
12
11
4
6
2
13
14
6
3
7
8
Serial No.:164-000-0034-4
-4-4-1-
MODEL:TCW-7016
TCW-7018
TCW-7022
TCL-8016
DOOR ASSEMBLY
1 164-0015 2 HINGE FIXTURE
2 164-0066 1 PLATE OF DOOR LOCK
3 164-0187 1 HINGE
Item No Part No Q'ty Description
4 164-0195 1 ROD
5 164-0225 2 SPRING
6 164-0276 2 PLASTIC WASHER
7 9912-6089 4 WASHER M8*22*2
8 9912-0271 4 NUT M8, S/S
9 9912-8590 6 SPRING WASHER M8,S/S
10 9910-1261 4 HEX SCREW M12*60,S/S
11 9911-2431 2 SET SCREW M8*25 S/S
12 9912-0060 2 NUT M8,S/S
13 9912-0035 5 NUT M5, S/S
14 9910-6331 5 HEX POCKET SCREW M8*20
4.
4-4-1 HINGE ASSEMBLY

12
10
8
9
11
14
2
6
5
4
1
7
7
3
13
Serial No.:164-000-0034-5
-4-5-1-
MODEL:TCW-7012
TCW-7016
TCW-7018
TCW-7022
TCL-8016
DOOR ASSEMBLY
4.
1 164-0002 1 DOOR LATCH
1 164-0026 1 DOOR LOCK
2 164-0136 1 DOOR LATCH BLOCK
3 164-0285 1 SPRING
4 9912-6363 3 WASHER M6*16*1 S/S
5 9912-8570 3 SPRING WASHER M6,S/S
6 9912-0046 1 NUT M6, S/S
7 9911-5280 2 SCREW M5*10
2 164-0001 1 DOOR HANDLE
8 164-0039 1 DOOR HANDLE
9 164-014C 1 DOOR LOCK COMPONENT
10 164-0155 1 HANDLE KNOB
11 9913-7018 1 C-CLAMP 18
12 9915-4051 1 3/8"PLASTIC BALL
13 9912-8550 3 SPRING WASHER M5, S/S
14 9910-6281 3 HEX POCKET SCREW M5*16, S/S
4-5-1 DOOR LOCK ASSEMBLY
Item No Part No Q'ty Description

6
18
4
6
16
9
14
13
7
1
8
11
17
2
3
10
15
12
5
Serial No.:164-000-0034-6
-4-6-1-
MODEL:TCW-7012
TCW-7016
TCW-7018
TCW-7022
TCL-8016
4.
DOOR ASSEMBLY
4-6 MAGNETIC SAFETY SENSOR ASSEMBLY
Item No Part No Q'ty Descripition Remark
1 164-0205 1 SEAT FOR DOOR SAFETY SENSOR
2 164-0305 1 SEAT FOR SAFETY SENSOR
3 9911-5150 2 SCREW M4*10
4 9911-5151 2 SCREW M4x10 S/S
5 9911-5420 1 SCREW M6*12
6 9911-5281 2 SCREW M5x10 S/S
7 9912-0020 2 NUT M4
8 9912-0021 2 NUT M4,S/S
9 9912-0041 2 NUT M6 S/S
10 9912-0046 1 NUT M6
11 9912-6350 2 WASER M4X11x0.8 S/S
12 9912-6387 1 WASHER M6*12.5*1.6
13 9912-8540 2 SPRING WASHER M4,S/S
14 9912-8570 2 SPRING WASHER M6,S/S
15 9912-8570 1 SPRING WASHER M6,S/S
16 9931-5420 1 MAGNETIC SENSOR GLS-SI
17 9931-5420 1 MAGNETIC SENSOR GLS-M1 INCLUDE W/GLS-S1
18 164-0176 1 DOOR SAFETY COVER

22
11
20
18
6
2
10
1
3
17
18
20
11
4
7
16
13
14 19
15
12
21
9
23
8
5
Serial No.:166-0000-0045
-5-1-
Model: TCW-7006
TCW-7009
TCW-7010
TCW-7012
TCL-8012
TCW-7016
TCL-8016
TCW-7018
TCW-7022
DRAIN (OIL) VALVE ASSEMBLY
5.
Item No Part No Q'ty Descripition Remark
1 166-0015 1 WASHER
2 166-0025 1 COMPRESSION SPRING
3 166-0048 1 WATER SEAL
4 166-0056 1 DRAIN VALVE BODY
5 166-0065 1 MAIN SPINDLE OF DRAIN VALVE
6 166-0075 1 UPPER COVER OF DRAIN VALVE
7 166-0085 1 DRAIN VALVE SWING
8 166-0095 1 MOTOR FIXED BASE
9 166-0105 1 DRAIN VALVE DRAW BAR BASE
10 166-0420 1 GAP RING
11 9910-0411 5 SCREW M6*16
12 9910-0771 1 HEX SCREM M8x16,S/S
13 9910-0391 1 HEX SCREW M6x16x1 S/S
14 9910-1261 3 HEX SCREW M12*60,S/S
15 9911-5150 4 SCREW 4*10
16 9912-0046 1 NUT M6,S/S
17 9912-6426 1 WASHER M8*19*1
18 9912-6387 5 WASHER M6*12.5*1.6, S/S
19 9912-8550 3 SPRING WASHER M5, S/S
20 9912-8570 5 SPRING WASHER M6,S/S
21 9912-8590 1 SPRING WASHER M8,S/S
22 9913-6840 1 DRY BEARING MB1625DU
23 9931-2153 1 DRAIN (OIL) MOTOR, DC12V/24RPM

Serial No.:166-0000-0045
-5-
Model: TCW-7006
TCW-7009
TCW-7010
TCW-7012
TCW-7016
TCL-8016
TCW-7018
TCW-7022
DRAIN (OIL) VALVE ASSEMBLY
5.

ELECTRICAL & PIPE PARTS
1
Left Side
Right
-6-1-
6.
6-1.FRONT LAYOUT
Detergent Box
6-1-1.Keyboard
( Top View)
Description
Item Part No. Quantity
No. Remark
1 9915-4056 3 Detergent Cup 500CC
MODEL: TCW-7022

File No.: 7022 / 6R1.doc
3
3
Item
No. Part No.
-6-2-
L.C.D. Board
(Under Main Board)
3
1
4
2
MODEL: TCW-7022
Quantity Description
1 9931-7040 1 Keyboard Controller
2 9931-7020 1 Main Board
3 9931-7030 1 L.C.D. Display Board
4 9931-7102 1 Keyboard for English
Rear
(Under Main Board)
L.C.D. Board
Front
6-1-1 KEYBOARD

MODEL: TCW-7022
1
File No.: 7022 / 6R1.doc
2
3
Item Part No.
2＂Rubber Tube
, Detergent
-6-3-
6-2.RIGHT SIDE LAYOUT
No. Quantity Description
1 9802-0036 4 Detergent Valve AC24V
2 165-0775 1
3 9803-300980 1 Drain Tube, 3＂*980mm EPDM

MODEL: TCW-7022
File No.: 7022 / 6R1.doc
1
4 3 2 5
Item
No. Break Resistor
, 520W/30Ω
2 9803-A040600 1
-6-4-
6- 3.LEFT SIDE LAYOUT
Part No. Quantity Description
1 9931-6250 1
Steam Tube
, 1/2＂*600mm
3 9913-9020 2 Shock Absorber 2048
4 9913-9048 2 Shock Absorber E3435
5 9931-5290 1 Vibration Stop Switch

MODEL: TCW-7022
8
1
2
3
7
6
4
5
No.
1 9802-0066 2
2 065-0900 1
3 065-0900 1
6 065-0900 1
-6-5-
File No.: 7022 / 6R1.doc
6-4.BACK SIDE LAYOUT
Item Part No. Quantity Description
Valve, Hot & Cold Water
Inlet, 1＂ AC24V
Flexible Pipe,
1 7/8＂*550mm
Flexible Pipe,
1 7/8＂*550mm
4 9914-3V0750 4 Drive Belt 3V-750
5 9931-0754 1 Motor 7.5HP/4P/220V
Flexible Pipe,
1 7/8＂*550mm
7 9802-0090 1 Steam Valve 1/2＂ AC24V
8 9915-4016 1 Grease Cup 1/4＂*2 1/2

MODEL: TCW-7022
File No.: 7022 / 6R1.doc
Item
No.
Photo 1
654321
9 8 7
Photo 2
10
Power Supply,
#1 IC Board
2 9931-7060 1
Drain & Steam Inlet,
#3 IC Board
Inverter Control,
#4 IC Board
Level & Temp. Of Water,
#5 IC Board
Extra-Detergent,
#6 IC Board
Transformer
480V/220/16V
10 9931-3034 1
-6-6-
6-5.UP SIDE LAYOUT
The photo 2 is electrical control box.
The photo 1 is top view of machine.
Machine Back ↑
Part No. Quantity Description
1 9931-7050 1
Water Inlet &
Detergent, #2 IC Board
3 9931-7070 1
4 9931-7080 1
5 9931-7090 1
6 9931-7092 1
7 9931-5280 1 Safety Switch 6A
8 9931-5935 1 Contactor C-18D
9 9802-5324 1
Inverter
7 1/2HP/220V-MA