WAVE EXCITE CLASS & TREND User manual

SERVICE &MAINTENANCE MANUAL
REV.2.0

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-
up and adjustment procedures as well as extraordinary maintenance or repairs which require a
thorough knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN
THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Wave Excite™ trademark is property of Technogym S.p.A.

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 1.1
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. INTRODUCTION................................................................................................................................................... 1.1
1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2
2. TECHNICAL SPECIFICATIONS ........................................................................................................................2.1
2.1. PRODUCT CODES................................................................................................................................................. 2.1
2.2. COLOUR OPTIONS ............................................................................................................................................... 2.2
2.3. PRODUCT CHARACTERISTICS .............................................................................................................................. 2.3
2.4. MECHANICAL CHARACTERISTICS ....................................................................................................................... 2.4
2.5. AMBIENT SPECIFICATIONS .................................................................................................................................. 2.5
2.6. CONFORMITY TO REGULATIONS.......................................................................................................................... 2.5
2.7. WIRING DIAGRAMS............................................................................................................................................. 2.6
2.7.1. 500 model (ARM Board)...................................................................................................................2.6
2.7.1.1. Powered version (500)...................................................................................................................................................... 2.6
2.7.1.2. Self-Powered version (500SP).......................................................................................................................................... 2.7
2.7.2. 700 model (ARM board)...................................................................................................................2.8
2.7.2.1. Powered version (700)...................................................................................................................................................... 2.8
2.7.2.2. Self-Powered version (700SP).......................................................................................................................................... 2.9
2.7.3. 700 Wellness TV model – Digital TV..............................................................................................2.10
2.7.3.1. Powered version (700WTV).......................................................................................................................................... 2.10
2.7.3.2. 700 and 900 models ATSC Digital Tuner ...................................................................................................................... 2.11
2.7.3.3. 700 and 900 models ISDB-T Digital Tuner ................................................................................................................... 2.11
2.8. WIRING 2.12
2.8.1. CBQ cables.....................................................................................................................................2.12
2.8.2. CU cables .......................................................................................................................................2.13
2.8.3. ELT cable........................................................................................................................................2.19
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. BLOCK DIAGRAM................................................................................................................................................ 3.1
3.1.1. LED ARM Display boards (500 and 500SP)....................................................................................3.2
3.1.2. Led Arm Display Boards (700 and 700SP)......................................................................................3.3
3.1.3. Wellness TV Display boards –Digital TV (700WTV) .......................................................................3.4
3.1.3.1. CPU board......................................................................................................................................................................... 3.4
3.1.3.2. Digital TV board ............................................................................................................................................................... 3.4
3.1.3.3. LCD Inverter..................................................................................................................................................................... 3.5
3.1.3.4. Touch screen interface board............................................................................................................................................ 3.5
3.1.3.5. AUX input board .............................................................................................................................................................. 3.5
3.1.3.6. iPod docking station ......................................................................................................................................................... 3.5
3.1.3.7. Headphone jack................................................................................................................................................................. 3.5
3.1.4. CSafe board......................................................................................................................................3.5
3.1.5. Dual TGS reader ..............................................................................................................................3.6
3.1.6. Cardio receiver.................................................................................................................................3.6
3.1.7. Brake board......................................................................................................................................3.6
3.1.8. Brake.................................................................................................................................................3.7
3.1.9. Speed sensor.....................................................................................................................................3.7
3.1.10. NTC...................................................................................................................................................3.7
3.1.11. Power entry module..........................................................................................................................3.7
3.1.12. Alternator .........................................................................................................................................3.8
3.1.13. Battery ..............................................................................................................................................3.8
3.1.14. External power supply input.............................................................................................................3.8
3.2. BRAKE CONTROL ................................................................................................................................................ 3.9
3.2.1. Mechanics.........................................................................................................................................3.9
3.2.2. Controls............................................................................................................................................3.9
3.2.3. The signals involved .......................................................................................................................3.11

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 1.2
4. ACCESSORIES.......................................................................................................................................................4.1
4.1. CARDIO THEATER CONNECTION.......................................................................................................................... 4.1
4.2. PC LINK FOR PROGRAMMING .............................................................................................................................. 4.2
4.3. CABLE FOR EXCHANGING TV CHANNEL TUNING DATA BETWEEN TWO MACHINES.............................................. 4.3
4.4. MONITOR PLUG FOR CSAFE PORT ....................................................................................................................... 4.4
4.5. WELLNESS TV UPGRADE KIT.............................................................................................................................. 4.5
5. INSTALLATION INSTRUCTIONS......................................................................................................................5.1
5.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................ 5.1
5.2. MOVING THE MACHINE....................................................................................................................................... 5.2
5.3. RECOMMENDED ANTENNA SIGNAL REQUIREMENT.............................................................................................. 5.3
5.3.1. DIGITAL SIGNAL ............................................................................................................................5.3
5.3.2. ANALOGUE SIGNAL.......................................................................................................................5.4
5.4. INSTALLATION.................................................................................................................................................... 5.5
5.5. FIRST POWER-ON ................................................................................................................................................ 5.5
6. TROUBLESHOOTING..........................................................................................................................................6.1
6.1. TROUBLESHOOTING SERVICE MENU:ACTIVE WELLNESS TV MODELS ............................................................... 6.2
6.1.1. I2C Device Test ................................................................................................................................6.3
6.1.2. CSafe COM test................................................................................................................................6.3
6.1.3. Low Kit COM Test............................................................................................................................6.3
6.1.4. TGS COM Test..................................................................................................................................6.4
6.1.5. DVT Board TEST..............................................................................................................................6.4
6.2. SERVICE TROUBLESHOOTING MENU:MODELLI LED ........................................................................................... 6.5
6.2.1. Automatic Test..................................................................................................................................6.6
6.2.1.1. I2C Devices Test............................................................................................................................................................... 6.6
6.2.1.2. LED Test ........................................................................................................................................................................... 6.7
6.2.1.3. Serial Ports Test ................................................................................................................................................................ 6.7
6.2.2. Manual Test......................................................................................................................................6.7
6.2.2.1. Man. Keyboard Test.......................................................................................................................................................... 6.7
6.3. THE DISPLAY FAILS TO ILLUMINATE ................................................................................................................... 6.8
6.3.1. 500 and 700 Models .........................................................................................................................6.8
6.3.2. 500SP and 700SP Models ..............................................................................................................6.10
6.3.3. 700WTV Wellness TV models.........................................................................................................6.12
6.4. THE TOUCH SCREEN DOES NOT WORK /IT’S NOT CALIBRATED .......................................................................... 6.16
6.5. NO AUDIO SOUND ............................................................................................................................................. 6.17
6.6. NO TV PICTURE................................................................................................................................................ 6.18
6.7. THE RADIO DOES NOT PLAY .............................................................................................................................. 6.21
6.8. THE IPOD DOES NOT WORK ............................................................................................................................... 6.23
6.9. “THE EQUIPMENT IS BLOCKED (COM)” MESSAGE ON DISPLAY .............................................................. 6.26
6.10.THERE IS NO RESISTANCE ................................................................................................................................. 6.27
6.11.THE RESISTANCE IS INCORRECT ........................................................................................................................ 6.29
6.12.THE SPEED SIGNAL IS INCORRECT ..................................................................................................................... 6.31
6.13.THE MACHINE DOES NOT READ THE TGS.......................................................................................................... 6.33
6.14.THERE IS NO HEART RATE SIGNAL..................................................................................................................... 6.35
6.14.1. SALUTRON telemetric receiver......................................................................................................6.35
6.14.2. Hand Sensor ...................................................................................................................................6.37
6.15.THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT....................................................................................... 6.39
7. DISASSEMBLY OF COMPONENTS...................................................................................................................7.1
7.1. DISPLAY DISASSEMBLY ...................................................................................................................................... 7.1
7.1.1. LED Version 500 and 500SP............................................................................................................7.1
7.1.2. LED Version 700 and 700SP............................................................................................................7.2
7.1.3. 700WTV version (Wellness TV)........................................................................................................7.3
7.2. DISPLAY BOARDS DISASSEMBLY ........................................................................................................................ 7.4
7.2.1. 500 and 500SP Version ....................................................................................................................7.4
7.2.2. 700 and 700SP LED Version............................................................................................................7.5
7.2.3. 700WTV version (Wellness TV)........................................................................................................7.6
7.3. 500AND 700 KEYBOARDS AND TOUCH SCREEN DISASSEMBLY.......................................................................... 7.10

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 1.3
7.3.1. 500 and 500SP models ...................................................................................................................7.10
7.3.2. 700 and 700SP LED Version..........................................................................................................7.11
7.3.3. 700WTV version (Wellness TV)......................................................................................................7.12
7.4. CARDIO/HAND SENSOR RECEIVER DISASSEMBLY ............................................................................................. 7.13
7.5. FIXED HANDGRIPS DISASSEMBLY...................................................................................................................... 7.15
7.6. DISASSEMBLING THE SENSOR ........................................................................................................................... 7.16
7.7. DISASSEMBLING THE GUARDS .......................................................................................................................... 7.17
7.8. DISASSEMBLING THE UPPER COLUMN ............................................................................................................... 7.19
7.9. BRAKE BOX DISASSEMBLY ............................................................................................................................... 7.20
7.10.DISASSEMBLING THE FOOTBOARDS .................................................................................................................. 7.21
7.11.FOOTBOARD LEVER BELT DISASSEMBLY........................................................................................................... 7.22
7.12.FOOTBOARDS LEVER DISASSEMBLY.................................................................................................................. 7.24
7.13.FOOTBOARDS LEVER DISASSEMBLY (LAST VERSION) .................................................................................... 7.27
7.14.DISASSEMBLING THE LEVERS TENSIONING SPRING ........................................................................................... 7.30
7.15.DISASSEMBLING THE BRAKE WINDING.............................................................................................................. 7.32
7.16.DISASSEMBLING THE SECONDARY SHAFT ASSEMBLY ....................................................................................... 7.33
7.16.1. 700 Powered and 700WTV models.................................................................................................7.34
7.16.2. 700SP Self-Powered models...........................................................................................................7.35
7.17.DISASSEMBLING THE PRIMARY SHAFT ASSEMBLY ............................................................................................ 7.37
7.18.DISASSEMBLING THE CONNECTION BELT BETWEEN PRIMARY AN D SECONDARY SHAFT.................................... 7.39
7.19.SPEED SENSOR DISASSEMBLY ........................................................................................................................... 7.40
7.20.DISASSEMBLING THE POWER ENTRY MODULE................................................................................................... 7.41
7.21.DISASSEMBLING THE PLATFORMS..................................................................................................................... 7.42
7.22.SMONTAGGIO BATTERIA................................................................................................................................... 7.43
8. ADJUSTMENTS......................................................................................................................................................8.1
8.1. BELT TENSION .................................................................................................................................................... 8.1
8.2. SPEED SENSOR POSITION..................................................................................................................................... 8.2
8.3. BRAKE WINDING POSITION ................................................................................................................................. 8.3
8.4. ALIGN THE BELT CONNECTING THE PRIMARY AND SECONDARY SHAFTS ............................................................. 8.4
8.5. THE DISTANCE BETWEEN THE PEDALS ................................................................................................................ 8.5
8.6. TIE ROD LENGTH................................................................................................................................................. 8.6
8.7. THE MACHINE IS NOT FLAT ................................................................................................................................. 8.8
9. MACHINE CONFIGURATION............................................................................................................................9.1
9.1. USER MENU CONFIGURATION FOR 500 MODELS.................................................................................................. 9.1
9.1.1. Language..........................................................................................................................................9.2
9.1.2. Units of measurement.......................................................................................................................9.2
9.1.3. Maximum exercise time ....................................................................................................................9.2
9.1.4. Pause time ........................................................................................................................................9.3
9.1.5. Cooldown time..................................................................................................................................9.3
9.1.6. Default age .......................................................................................................................................9.3
9.1.7. Default weight...................................................................................................................................9.4
9.1.8. Default duration ...............................................................................................................................9.4
9.1.9. Default calories ................................................................................................................................9.4
9.1.10. Default distance................................................................................................................................9.5
9.1.11. Enable TGS.......................................................................................................................................9.5
9.1.12. Enable keyboard...............................................................................................................................9.5
9.1.13. Modifiable target frequencies...........................................................................................................9.6
9.1.14. Resetting parameters to default values.............................................................................................9.6
9.1.15. Format P&P key...............................................................................................................................9.6
9.1.16. SN .....................................................................................................................................................9.6
9.2. USER MENU CONFIGURATION FOR 700 MODELS.................................................................................................. 9.7
9.2.1. Language..........................................................................................................................................9.8
9.2.2. Distance............................................................................................................................................9.8
9.2.3. Maximum excercise time...................................................................................................................9.8
9.2.4. Pause time ........................................................................................................................................9.9
9.2.5. Cooldown time..................................................................................................................................9.9
9.2.6. Enable TGS.......................................................................................................................................9.9

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Pagina 1.4
9.2.7. Enable keyboard.............................................................................................................................9.10
9.2.8. Modifiable target heart rate ...........................................................................................................9.10
9.2.9. Enable custom messages ................................................................................................................9.10
9.2.10. Edit custom messages.....................................................................................................................9.11
9.2.11. Change messagges languages........................................................................................................9.11
9.2.12. Enable multi-language mode..........................................................................................................9.11
9.2.13. Resetting parameters to default values...........................................................................................9.11
9.2.14. Format P&P...................................................................................................................................9.12
9.2.15. SN ...................................................................................................................................................9.12
9.3. USER MENU CONFIGURATION FOR 700 WTV MODELS ...................................................................................... 9.13
9.3.1. SN ...................................................................................................................................................9.14
9.3.2. Language........................................................................................................................................9.14
9.3.3. Measure..........................................................................................................................................9.14
9.3.4. Enable TGS.....................................................................................................................................9.15
9.3.5. Keys ................................................................................................................................................9.15
9.3.6. Maximum excercise time.................................................................................................................9.15
9.3.7. Pause time ......................................................................................................................................9.15
9.3.8. Cooldown time................................................................................................................................9.16
9.3.9. Top exercise programs for you shortcut.........................................................................................9.16
9.3.10. Modifiable target heart rate ...........................................................................................................9.17
9.3.11. Standby...........................................................................................................................................9.17
9.3.12. Language........................................................................................................................................9.17
9.3.13. Default config.................................................................................................................................9.17
9.3.14. Format P&P...................................................................................................................................9.17
9.3.15. Screen saver minutes......................................................................................................................9.18
9.3.16. Display in the workout....................................................................................................................9.18
9.3.17. Radio...............................................................................................................................................9.19
9.3.18. iPod connection option...................................................................................................................9.19
9.3.19. Standby channel..............................................................................................................................9.19
9.3.20. Other language...............................................................................................................................9.19
9.4. SERVICE MENU CONFIGURATION FOR 500 AND 700 LED MODELS .................................................................... 9.20
9.4.1. Low kit parameter...........................................................................................................................9.22
9.4.1.1. Read from low kit ........................................................................................................................................................... 9.22
9.4.1.2. Write to low kit ............................................................................................................................................................... 9.22
9.4.1.3. Default Setting ................................................................................................................................................................ 9.23
9.4.1.4. Table of configuration parameters.................................................................................................................................. 9.23
9.4.2. Operating data................................................................................................................................9.24
9.4.2.1. Read from low kit ........................................................................................................................................................... 9.24
9.4.2.2. Write to low kit ............................................................................................................................................................... 9.25
9.4.2.3. Machine usage data......................................................................................................................................................... 9.25
9.4.3. Errors log .......................................................................................................................................9.26
9.4.3.1. Read from low kit ........................................................................................................................................................... 9.26
9.4.3.2. Reset Errors..................................................................................................................................................................... 9.26
9.4.3.3. COM.Fault ...................................................................................................................................................................... 9.27
9.4.3.4. View Errors ..................................................................................................................................................................... 9.27
9.4.4. Standard settings ............................................................................................................................9.28
9.4.5. Low kit menu...................................................................................................................................9.28
9.4.5.1. Low kit version ............................................................................................................................................................... 9.28
9.4.5.2. Low Kit fault code .......................................................................................................................................................... 9.29
9.4.6. High kit version ..............................................................................................................................9.29
9.4.7. BOOT version.................................................................................................................................9.29
9.4.8. Key Reader Version........................................................................................................................9.29
9.5. SERVICE MENU CONFIGURATION 700 WTV MODELS ........................................................................................ 9.30
9.5.1. Low kit parameter...........................................................................................................................9.31
9.5.1.1. Read from low kit ........................................................................................................................................................... 9.31
9.5.1.2. Write to low kit ............................................................................................................................................................... 9.31
9.5.1.3. Default Setting ................................................................................................................................................................ 9.31
9.5.1.4. Table of configuration parameters.................................................................................................................................. 9.32
9.5.2. Operating data................................................................................................................................9.33
9.5.2.1. Read from low kit ........................................................................................................................................................... 9.33
9.5.2.2. Write to low kit ............................................................................................................................................................... 9.33
9.5.3. Errors log .......................................................................................................................................9.33
9.5.3.1. Read from low kit ........................................................................................................................................................... 9.33

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 1.5
9.5.3.2. Reset Errors..................................................................................................................................................................... 9.33
9.5.3.3. COM.Fault ...................................................................................................................................................................... 9.34
9.5.4. SW version devices .........................................................................................................................9.35
9.5.5. Standard settings ............................................................................................................................9.35
9.5.6. TV Standard....................................................................................................................................9.36
9.6. TV MENU CONFIGURATION FOR 700WTV MODELS .......................................................................................... 9.37
9.6.1. Tuning TV channels........................................................................................................................9.37
9.6.2. Wellness TV adjustments ................................................................................................................9.41
9.7. RADIO MENU CONFIGURATION FOR 700WTV MODELS ..................................................................................... 9.42
9.7.1. Tuning radio channels....................................................................................................................9.42
9.8. TRANSFERRING THE TUNING DATA ................................................................................................................... 9.45
9.8.1. Using the TGS key ..........................................................................................................................9.45
9.8.2. Connecting two machines using a CSafe connection (Method recommended)..............................9.46
9.9. TOUCH SCREEN CALIBRATION .......................................................................................................................... 9.47
10.FUNCTIONAL TEST MD MODELS..................................................................................................................10.1
10.1.ELECTRICAL SAFETY TEST ................................................................................................................................10.1
10.2.MECHANICAL SAFETY TESTS ............................................................................................................................ 10.3
10.2.1. Checking the assembly of the transmission and levers systems......................................................10.3
10.2.2. Checking the assembly of the guards..............................................................................................10.3
10.3.START-UP CHECK.............................................................................................................................................. 10.3
10.4.LIST OF CRITICAL SPARE PARTS ........................................................................................................................ 10.4
11.SCHEDULED MAINTENANCE.........................................................................................................................11.1
11.1.DAILY MAINTENANCE OPERATIONS .................................................................................................................. 11.1
11.1.1. Setting up the operation..................................................................................................................11.1
11.1.2. External cleaning operations..........................................................................................................11.1
11.2.MONTHLY MAINTENANCE OPERATIONS ............................................................................................................ 11.2
11.2.1. Cleaning operations .......................................................................................................................11.2
11.2.2. Checking the state of wear of the pedal lever belt..........................................................................11.2
11.2.3. Checking the amount of play on the ball joints ..............................................................................11.2
11.2.4. Checking the operation of the cardiotester receiver.......................................................................11.2
11.2.5. Checking the operation of the hand sensor receiver ......................................................................11.2
11.3.TWICE-YEARLY MAINTENANCE OPERATIONS .................................................................................................... 11.3
11.3.1. Carrying out the monthly maintenance procedure.........................................................................11.3
11.3.2. Setting up the operation..................................................................................................................11.3
11.3.3. Checking the working conditions....................................................................................................11.3
11.3.4. Checking the wear of rubber parts.................................................................................................11.3
11.3.5. Checking the belts...........................................................................................................................11.3
11.3.6. Checking the play of the lever and pedal group.............................................................................11.3
11.3.7. Checking the display.......................................................................................................................11.3
11.3.8. Checking the wiring and connections.............................................................................................11.4
12.APPENDIX.............................................................................................................................................................12.1
12.1.UPDATING THE SW .......................................................................................................................................... 12.1
12.2.REQUIRED TOOLS ............................................................................................................................................. 12.2

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CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it
will be useful to refer to the disassembly sequence described in this manual.

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Page 1.2
1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on
adjustments and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.

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Pagina 2.1
2. TECHNICAL SPECIFICATIONS
2.1. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the SN, consists of 16 alphanumeric characters arranged
as follows:
Characters Description Key to values
1,2,3 Machine type DA9 = Cardio Wave Excite
4 Product version 6= 500
8= 700
5 Type of power supply 3= multi-voltage (110-220)
4= self-powered
6 Type of Display L= LED Display
D= Active W-TV + Digital TV
7 Integrated accessories
N= none
T= TGS
I= iPod
A= TGS + iPod
8, 9 Colour of the frame AL = Silver (Class)
AN = Anthracite (Trend)
10, 11 Colour of puddings 00 = none
12 Guards colour 0= none
G= Flint grey (Class)
R= Dark grey (Trend)
13 Type of TV model
0= none
D= DVB-T
A= ATSC
I= ISDB-T
14,15 Language
00 = WTV models
BR = Portuguese
CN = Chinese
DA = Danish
DE = German
ES = Spanish
FR = French
IT = Italian
JP = Japanese
NL = Dutch
RU = Russian
TR = Turkish
UK = British English
US = American English
16 Type of packaging
I= Italy
E= International Standard
S= Overseas International
U= Overseas US / JP

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.2
In case of overseas delivery, use “S” packaging type to order equipments with European
power cord or ”U” packaging type to order equipments with US style power cord
For example, a possible product code would be:
DA983DTAN00RDUKE
which is interpreted as follows:
DA9 8 3 D T AN 00 R D UK E
International Standard
UK English language
TV model DVB-T
Dark grey casing
No upholsteries
frame colour Anthracite
Interfaced to TGS + IPod key reader
display Active Wellness TV + CDA
Mains powered supply with multi-voltage inlet
700 model
Wave Excite
2.2. COLOUR OPTIONS
The following table shows the possible combinations for ordering the line machines:
CLASS model TREND model
FRAME AL AN
CASING G R
Table 2-1

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.3
2.3. PRODUCT CHARACTERISTICS
VERSION
500 500SP 700 -
700WTV 700SP
Power requirement: 100-230VAC
50/60 Hz Self-powered 100-230VAC 50/60 Hz Self-powered
Energy Consumption: 100 VA Self-powered 100 VA Self-powered
Consumption Stand-by
(LED):
11.3 VA
(110 VAC)
21.6 VA
(220 VAC)
Self-powered
11.3 VA
(110 VAC)
21.6 VA
(220 VAC)
Self-powered
Consumption Stand-by
(WTV):
43.7 VA
(110 VAC)
61.5 VA
(220 VAC)
Self-powered
43.7 VA
(110 VAC)
61.5 VA
(220 VAC)
Self-powered
Difficultly levels: 1 - 25
Kind of movement: Independent Footboards
Speed (min / max): 33 / 310
Max user weight: 180 Kg – 397 lbs
Sub Maximal Test: NO Fitness Test
Fast Track Control: NO YES
HR Monitoring: Telemetry Double Hand Sensor, Telemetry
Maintenance: Maintenance not required, upload Serial software
Goal oriented display YES
Coach Calories: YES
Language available: NO YES
Plug & Play System: YES
HR Hand Sensor
monitoring: NO YES
CHARACTERISTICS
Total number of
programs:
Quick start
Goals (time, distance, calorie)
CPR
Profiles (6)
Quick start
Goals (time, distance, calories)
CPR
Profiles (6)
Custom
Training Zone
Weight Loss

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.4
2.4. MECHANICAL CHARACTERISTICS
VERSION
500 – 700 - 700WTV 500SP – 700SP
Width 800 mm – 32”
Length 1600mm – 63”
Height 1500mm – 59”
Weight 130 Kg - 287 lbs

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.5
Working area:
2.5. AMBIENT SPECIFICATIONS
Operating from 5° to 35° C
Temperature Storage from -10° to 70° C
Operating from 30% to 80% non-
condensing
Humidity Storage from 5% to 85% non-condensing
2.6. CONFORMITY TO REGULATIONS
The machine conforms to the following standards:
EUROPA USA
EMI
EN 55014-1 (2001)
EN 55014-2 (1998)
EN 61000-3-2 (2002)
EN 61000-3-3 (1997)
Safety EN 60335-1 (1998)
EN 957-1 (2000)
EN 957-9 classe SA (2003)
Directives 73/23/CEE
89/336/CEE
98/37/CEE
UL 1647
In addition:
•Electrical isolation class: Class I;
•Protection rating: IP21.

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.6
2.7. WIRING DIAGRAMS
2.7.1. 500 MODEL (ARM BOARD)
2.7.1.1. Powered version (500)
DISPLAY
ARMDISPLAY BOARD
CBQ-13
KEYBOARD
CSAFE
BOARD
CN8
CN1
CN9CN1
CN2
BRAKE
BRAKE
BOARD
CN4
CN3CN1
CN2
SPEED
SENSOR
Patch
Conn.
CU63
CN3
NTC
Patch
Conn.
CU71
Patch
Conn. Patch
Conn.
CU69 CU67
Patch
Conn.
CU62
Patch
Conn.
DUAL TGS
READER
CN7
CBQ-32
CU132
CN1
HFU
RECEIVER
CN1
ELT-16
POWER
ENTRY
MODULE
VAC
CB-1
CU130
Ground

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.7
2.7.1.2. Self-Powered version (500SP)
DISPLAY
ARM DISPLAY BOARD
CBQ-13
KEYBOARD
CSAFE
BOARD
CN8
CN1
CN9CN1
CN2
BRAKE
BRAKE
BOARD
CN3
CN4CN1
CN2
CU63
CN3
NTC
Patch
Conn.
CU71
Patch
Conn. Patch
Conn.
CU69 CU67
Patch
Conn.
CU62
Patch
Conn.
DUAL TGS
READER
CN7
CBQ-32
CU132
CN1
HFU
RECEIVER
CN1
ELT-16
BATTERY
ALTERNATOR
Patch
conn.
BATTERYCHARGER
INPUT
CU110

CARDIO WAVE EXCITE Class & Trend: Service & maintenance manual- rev.2.0
Pagina 2.8
2.7.2. 700 MODEL (ARM BOARD)
2.7.2.1. Powered version (700)
DISPLAY
ARM DISPLAY BOARD
CBQ-13
KEYBOARD
CSAFE
BOARD
CN8
CN1
CN9CN1
CN2
BRAKE
POWER
ENTRY
MODULE
BRAKE
BOARD
CN4
CN3CN1
CN2
SPEED
SENSOR
Patch
Conn.
CU63
CN4
NTC
Patch
Conn.
CU71
CN5
CN6
Patch
Conn. Patch
Conn.
CU69 CU67
HS/HR RECEIVER
BOARD
SALUTRON 8500
HD4HD3&2
L LOWER
SENSOR
R UPPER
SENSOR
L UPPER
SENSOR
R LOWER
SENSOR RIGHT
TOUCH
SENSOR
LEFT
TOUCH
SENSOR
HD1
Patch
Conn.
CU222
CU62
CU223
CU224
Patch
Conn.
DUAL TGS
READER
CN7
CBQ-32
CU132
CN1
VAC CU130
CB-1
Ground