WBT CC1100 Instruction Manual

CC1100 COMPACTOR
USER AND SAFETY
MANUAL

Contents
1- Contents
2- Key features of the CC1100 compactor
3- Overview drawings
4- Machine dimensions and weight
5- CC1100 compactor safety
6- Recommended precautions
7- CC1100 compactor labels for operation and PPE
8- CC1100 compactor operation instructions
10- Daily and monthly checks
11- Parts list
12- Hydraulic system
13- Hydraulic power pack
14- Hydraulic cylinders
15- Hydraulic schematic
16- Moving and storage
17- Certificate of conformity
1

Key Features of the CC1100 Compactor
The CC1100 bin compactor has been designed to be user friendly and reliable.
Reducing waste volumes by up to 75% therefore reducing the cost of waste
collections.
The CC1100 compactor features a safety plate to ensure the bin wheels are not
damaged. On/off key on the control panel and a single phase hydraulic control
system with 2 handed controls for user safety.
- Reduces waste volumes by up to 75%
- Audible beeper when machine is in use
- Easy and safe to operate
- Reducing cost of waste removal
- Compacts standard 1100 litre bins
- 30 second cycle time
- Small footprint, minimal floor space required
- Compaction force 2.3 Tons
2

Overview Drawings
3

Machine Dimensions and Weight
Machine Weight 320KG
4

CC1100 Compactor Safety
The CC1100 compactor has been designed to be as safe as possible to operate.
The machine is fitted with a rotary isolator.
The operational control box is situated to the side of the machine giving the
operator a clear view of the bin to be compacted and the surrounding area.
The controls require the operator to use both hands ensuring that the machine
cannot be operated by accident and keeping the operators hands away from the
moving parts
The machine emits an audible signal during operation to make anyone in the
vicinity aware it is working.
5

Recommended Precautions
-Only trained and authorised operators should be permitted to use the machine
-Operators must read and obey the instructions displayed on the machine
-Never operate machine on uneven ground or a ramp
-Never operate machine on the edge of a raised dock or platform
-Never operate machine with any covers or guards removed
-Anyone other than the operator must keep 2 meters clear of the machine whilst
it is in operation
-Ensure the working area around the machine is clear of obstructions before use
-Before connecting machine to mains supply, ensure voltage and frequency
correspond with thats listed on the range plate
-Do not use extension leads to connect machine to mains supply
-Do not operate if power supply lead and insulation is damaged
-Do not connect a damp power plug or socket
-Ensure the supply socket is fitted with a residual current device
-Ensure there is complete continuity between the machine and an effective
earthing
6

CC1100 Compactor Safety Labels for Operation and PPE
All safety stickers are clearly mounted on the machine in clear view. Please
ensure the correct PPE is being used before operating the machine.
7

Operating Instructions
Before Operation
1- This machine should only be operated by authorised personnel
2- Ensure the machine is on stable and level ground
3- Ensure there are no overhead obstructions
4- Ensure the foot brake has been applied on the compactor
5- Ensure that all personnel other than the operator are well clear of the machine
6-Ensure the compactor head is in the upright position
8

2- Turn the compactor on with the On/Off switch on the control panel
3- Whilst holding down the dead man button begin to press the lower button to
start compaction (if either button is release the machine will stop)
4- When the compactor is in use a safety beep will being to sound
5- Once the bin has compacted press the dead man button with the raise button
to move the compactor head back into the up right position ( if either button is
release the machine will stop)
To compact the bin
1- Load the bin as shown in the image below
6- Remove the bin and repeat as required.
NOTE!!! The compactor can be stopped at any time by simply releasing the
buttons
On/Off
switch
Raise and lower
buttons
Dead man
button
9