Weber Summit Gold D 42080 User manual

SUMMIT®
WARNING: Follow all leak-check
procedures carefully in this manual
prior to barbecue operation. Do this
even if barbecue was dealer assembled.
WARNING: Do not try to light the
Weber®gas barbecue without first
reading the “Lighting” instructions in
this manual.
INFORMATION FOR THE INSTALLER:
This manual must remain with the owner,
who should keep it for future use.
WARNING:
1. Do not store or use petrol or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
2. A gas supply cylinder not connected
for use should not be stored in the
vicinity of this or any other appliance.
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odour continues, keep away from the
appliance and immediately call your
gas supplier or your fire service.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
YOU MUST READ THIS OWNERS GUIDE
BEFORE OPERATING YOUR GAS GRILL
LP Gas Grill Owners Guide
#
42080 GB 01/21/03
LP
42080
OUTDOOR USE ONLY.

2
Dangers & Warnings
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual
may result in serious bodily injury or death, or in a fire or an explosion causing damage to
property.
WARNINGS
Follow regulator connection instructions for your type of gas grill.
Do not store a spare or disconnected gas supply cylinder under or near this barbecue.
Do not put a barbecue cover or anything flammable on or in the storage area under the
barbecue.
Improper assembly may be dangerous. Please carefully follow the assembly
instructions in this manual.
After a period of storage and/or non-use, the Weber Gas Barbecue should be checked
for gas leaks and burner obstructions before use. See instructions in this manual for
correct procedures.
Do not use a flame to check for gas leaks.
Do not operate your Weber®gas barbecue if there are any leaking gas connections.
Flammable materials should not be present within approximately 60 cm of the top,
bottom, back or sides of the barbecue.
Your Weber®gas barbecue should not be used by children. Accessible parts of the
barbecue may be very hot. Keep young children away while it is in use.
Exercise caution when using your Weber®gas barbecue. It will be hot during cooking
or cleaning, and should never be left unattended, or moved while in operation.
If the burners should go out during cooking, turn off all gas valves. Open the lid and
wait five minutes before attempting to re-light the gas flame, while observing the
“Lighting” Instructions.
Do not use charcoal, briquettes or lava rock in your Weber®gas barbecue.
While cooking, never lean over the open barbecue or place hands or fingers on the
front edge of the cooking box.
Should an uncontrolled flare-up occur, move food away from the flames until flaring
subsides.
Should a grease fire occur, turn off all burners and leave lid closed until fire is out.
The Weber®gas barbecue should be cleaned thoroughly at regular intervals.
When cleaning valves or burners do not enlarge orifices or ports.
Liquid propane gas is not natural gas. The conversion or attempted use of natural gas
in a LP gas unit is dangerous and will void your warranty.
A dented or rusty gas supply cylinder may be hazardous and should be checked by
your gas supplier. Do not use a gas supply cylinder with a damaged valve.
Even though your gas supply cylinder may appear to be empty, it might still contain
gas. The cylinder should be transported and stored accordingly.
Under no circumstances should you attempt to disconnect the gas regulator or any
gas fitting while your barbecue is in operation.
Use heat-resistant barbecue mittens or gloves when operating barbecue.
Do not use this barbecue unless all parts are in place. The unit must be properly assembled
according to the instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.

3
Contents
Danger & Warnings ..................................................................................2
Warranty ..................................................................................................4
General Instructions .................................................................................5
Grilling Methods ......................................................................................6
Cleaning ..................................................................................................6
Exploded View .........................................................................................7
Parts List ...................................................................................................9
Assembly Instructions...............................................................................11
Gas Instructions .......................................................................................27
Leak Checking .........................................................................................29
Operating .................................................................................................32
Grilling Methods ......................................................................................32
Lighting ....................................................................................................34
Manual Lighting .......................................................................................35
Lighting the Side Burner ...........................................................................36
Lighting the Smoker .................................................................................37
Lighting the Rotisserie ..............................................................................42
Troubleshooting .......................................................................................44
Side Burner Troubleshooting.....................................................................45
Rotisserie Troubleshooting ........................................................................46
Maintenance ............................................................................................47
Replacing Main Burners ...........................................................................48
Crossover®Ignition System Operations .....................................................50

4
Weber-Stephen Products Co. (Weber®) hereby warrants
to the ORIGINAL PURCHASER of this Weber®gas grill
that it will be free of defects in material and
workmanship from the date of purchase as follows:
when assembled and operated in accordance with the
printed instructions accompanying it.
Weber may require reasonable proof of your date of
purchase. THEREFORE, YOU SHOULD RETAIN YOUR
SALES RECEIPT OR INVOICE.
This Limited Warranty shall be limited to the repair or
replacement of parts that prove defective under normal
use and service and which on examination shall
indicate, to Weber®’s satisfaction, they are defective.
Before returning any parts, contact the Customer
Service Representative in your region using the contact
information sheet provided with your manual. If Weber®
confirms the defect and approves the claim, Weber®will
elect to replace such parts without charge. If you are
required to return defective parts, carraige charges
must be prepaid. Weber®will return parts to the
purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or
operating difficulties due to accident, abuse, misuse,
alteration, misapplication, vandalism, improper
installation or improper maintenance or service, or
failure to perform normal and routine maintenance,
including but not limited to damage caused by insects
within the burner tubes, as set out in this owner’s
manual.
Deterioration or damage due to severe weather
conditions such as hail, hurricanes, earthquakes or
tornadoes, discolouration due to exposure to chemicals
either directly or in the atmosphere, is not covered by
this Limited Warranty.
There are no other express warranties except as set
forth herein and any applicable implied warranties of
merchantability and fitness are limited in duration to the
period of coverage of this express written Limited
Warranty. Some regions do not allow limitation on how
long an implied warranty lasts, so this limitation may not
apply to you.
Weber®is not liable for any special, indirect or
consequential damages. Some regions do not allow the
exclusion or limitation of incidental or consequential
damages, so this limitation or exclusion may not apply
to you.
Weber®does not authorise any person or company to
assume for it any other obligation or liability in
connection with the sale, installation, use, removal,
return, or replacement of its equipment; and no such
representations are binding on Weber®.
This Warranty applies only to products sold at retail.
Warranty
Aluminum Castings, lifetime, 1 year paint
Stainless Steel Hood Section, 25 years
Burners, 10 years
Igniter, 3 years
Cooking Grates, 7 years
Flavorizer®Bars, 5 year no rust
through
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
All Remaining Parts, 5 years,

5
General Instructions
General Instructions
Your Weber®gas barbecue is a portable outdoor
cooking appliance. With the Weber®gas barbecue you
can grill, barbecue, roast and bake with results that are
difficult to duplicate with indoor kitchen appliances. The
closed lid and Flavorizer®Bars produce that “outdoor”
flavour in the food.
The Weber®gas barbecue is portable so you can easily
change its location in your garden or on your patio.
Portability means you can take your Weber®gas
barbecue with you if you move.
Liquid Propane (LP) gas is quicker to use and gives you
more cooking control than charcoal fuel.
•These instructions will give you the minimum
requirements for assembling your
Weber®gas barbecue. We therefore request that
you read them carefully before you use the Weber®
gas barbecue.
•Not for use by children.
•Do not connect to natural gas supply (city gas). The
valves and orifices are designed exclusively for LP
gas.
•Not to be used with charcoal briquettes or lava rock.
•Use only a 3kg-9kg LP gas cylinder.
•In the United Kingdom, this appliance must be fitted
with a regulator complying with BS 3016, having a
nominal output of 37 millibars.
•Avoid kinking the hose.
Storage
•When the Weber®gas barbecue is not being used,
turn off the gas supply cylinder valve.
•When storing the Weber®gas barbecue indoors,
disconnect the gas supply line. The gas cylinder
itself is to be stored outdoors in a well-ventilated
place.
•If the gas supply cylinder is not removed from the
Weber®gas barbecue, the entire grill and the gas
supply cylinder are to be stored in a well-ventilated
place outdoors.
•Gas supply cylinders must be stored outdoors in a
well-ventilated area out of reach of children.
Disconnected gas supply cylinders must not be
stored in a building, garage or any other enclosed
area.
Operating
WARNING: This appliance is intended for outdoor
use only and should never be used in garages and
roofed or enclosed porches or verandas.
WARNING: The Weber®gas barbecue must never
be used under an unprotected combustible roof or
overhang.
WARNING: The barbecue should not be used
when combustible materials are within 60 cm. of
the top, bottom, back or sides of the grill.
WARNING: Your Weber®gas barbecue is not
intended to be installed in or on caravans and/or
boats.
WARNING: When in use, the entire barbecue gets
hot. Never leave it unattended.
WARNING: Keep any electrical supply cord and
the fuel supply hose away from any heated
surface.
WARNING: Keep the cooking area clear of
flammable vapours and liquids, such as petrol,
alcohol, etc., and combustible materials.
WARNING: Never store an extra (spare) gas
supply cylinder near the Weber®gas barbecue.
WARNING: This appliance gets very hot. Take
special care when children or elderly people are
present
WARNING: Do not move the appliance while it is
alight.
WARNING: Wear protective gloves when using
this appliance.
WARNING: This appliance is very hot. Take special
care when children or elderly people are present.

6
General Instructions
Grilling Methods
NOTE: If grill looses heat while cooking refer to the
troubleshooting section of this manual.
WARNING: Do not move the Weber®gas barbecue
when operating or while barbecue is hot.
You can adjust the Left and Right burners in each burner
set as desired. The control settings are High (H), Medium
(M), Low (L), or Off (O).
Note: The temperature inside your cooking box for the
first few uses, while surfaces are still very reflective, may
be hotter than those shown in your cookbook. Cooking
conditions. Such as wind and weather, may require the
adjustment of the burner controls to obtain the correct
cooking temperatures.
If burners go out during cooking, open lid, turn off all
burners and wait five minutes before relighting.
Preheating - Your Weber®gas barbecue is an energy-
efficient appliance. It operates at an economical low BTU
rate. To preheat: after lighting, close lid and turn all
burners to high (HH). Preheating to between 500°and
550°F (260°and 290°C) will take 10 to 15 minutes
depending on conditions such as air temperature and
wind.
Drippings and grease - The Flavorizer®bars are
designed to “smoke”the correct amount of drippings for
flavorful cooking. Excess drippings and grease will
accumulate in the catch pan under the slide out bottom
tray. Disposable foil drip pans are available that fit the
catch pan.
WARNING: Check the bottom tray for grease build-
up before each use. Remove excess grease to
avoid a grease fire in the slide out bottom tray.
Cleaning
WARNING: Turn your Weber®gas barbecue OFF
and wait for it to cool before cleaning.
CAUTION: Do not clean your Flavorizer®bars or
cooking grates in a self-cleaning oven. For
availability of replacement cooking grates and
Flavorizer®bars contact the Customer Service
Representative in your region using the contact
information sheet provided with your manual.
Outside surfaces - Use a warm soapy water solution
to clean, then rinse with water.
CAUTION: Do not use oven cleaner, abrasive
cleansers (kitchen cleansers) cleaners that
contain citrus products, or abrasive cleaning pads
on barbecue or cart surfaces.
Slide out Bottom tray - Remove excess grease, then
wash with warm soapy water, then rinse
Flavorizer®bars and Cooking Grates - Clean with a
suitable brass bristle brush. As needed, remove from
grill and wash with warm soapy water, then rinse with
water.
Catch pan - Disposable foil trays are available, or you
can line the catch pan with aluminium foil. To clean the
catch pan, wash with warm soapy water, then rinse.
Thermometer - Wipe with warm soapy water; clean
with plastic scrub ball. Do not put in dishwasher or
submerge in water.
Inside cooking module - Brush any debris off burner
tubes. DO NOT ENLARGE BURNER PORTS
(OPENINGS). Wash inside of cooking box with warm
soapy water and a water rinse.
Inside Lid - While lid is warm, wipe inside with paper
towel to prevent grease build-up. Flaking built-up grease
resembles paint flakes.
Stainless steel surfaces - Wash with a soft cloth and a
soap and water solution. Be careful to scrub along the
grain of the stainless steel.
Plastic surfaces - Wash with a soft cloth and a soap
and water solution.
Do not use cleaners that contain acid, mineral
spirits or xylene. Rinse well after cleaning.
Plastic work surfaces are not to be used as cutting
boards.

7
Exploded View
8
57
1
2
Summit
®
Gold D LP 120902
14
19
22
23
24
26
33
34
36
37
38
39
40
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42
44
48
49
50
51
65
70
72
73
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83
84
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86
87
88
89
90
93
54
32
59
9
10
13
12
52
4
6
7
15
18
25
28
29
30
31
35
43
45
60
62
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20
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91
82
92
58
63
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66
68
71
64
3
55
56
46
47
61
53
21
11
5
27
80

8
Exploded View List
1. Hinge Pin
2. Thermometer Hardware
3. Thermometer Bezel
4. Warm-Up™Basket
5. 8 inch Cooking Grate
6. Smoker Assembly
7. Smoker Box Chip Grate
8. Flavorizor®Bar Assembly w/ Smoker
9. Rotisserie Fork
10. Rotisserie Motor
11. Motor Bracket
12. Motor Bracket Screw
13. 1/4 - 20 inch Keps Nut
14. Cookbox Assembly Hardware
15. 1/4 - 20 inch Black Hex Nut
16. Smoker Electrode Assembly
(10 1/2 inch wire)
17. Electrode Assembly (8 3/4 inch wire)
18. Crossover®Tube
19. Smoker Burner Tube
20. Left Burner Tube
21. Right Burner Tube
22. 1/4 - 20 x 1/2 inch Phillips Screw
23. Manifold
24. Negative Ignition Switch Wire
25. Positive Ignition Switch Wire
26. Six Output Ignition Module Assembly
27. Ignition Switch Button Assembly
28. 10 - 24 x 1/2 inch Black Screw
29. Small Control Knob
30. Large Control Knob
31. Control Panel
32. Front Panel
33. Work Surface
34. Left Trim Piece
35. 1/4 - 20 x 1 inch Black Bolt
36. Nylon Washer
37. 1/4 - 20 x 1/2 inch Black Bolt
38. Left Swing-Up Table
39. Front Frame Rail
40. Caster Frame Assembly
41. Door Bushing
42. Bottom Shelf
43. Mounting Clip
44. Caster Assembly
45. Left Door Assembly
46. 10 - 16 x 3/4 Screw w/ Washer
47. Plastic Plug
48. Right Door
49. Hair Cotter Pin
50. Lid Assembly
51. 1/4 - 20 x 1 1/4 inch Bolt
52. 12 inch Cook Grate
53. 10 - 24 Stainless Steel Hex Nut
54. Flavorizor®Bar Assembly
55. IR Rain Cover
56. 10 - 24 x 1/2 inch Stainless Steel Screw
57. Warming Rack
58. Rotisserie Fork Screw
59. IR Burner
60. IR Cover Box
61. Thermocouple
62. IR Gas Line
63. Rotisserie Shaft
64. IR Electrode Wire
65. Cookbox Assembly
66. Electrode Assembly (16 1/4 inch wire)
67. Electrode Assembly (25 1/2 inch wire)
68. Battery Shield Assembly
69. Side Burner Wire
70. Manifold assembly
71. Main Gas Line
72. Bottom Tray
73. Summit Catch Pan Holder
74. Summit Catch Pan
75. Summit Drip Pan
76. Rear Frame Rail
77. Side Burner Grate
78. Side Burner Cap
79. Side Burner Ring
80. Side Burner
81. Side Burner Control Knob
82. Back Panel
83. 1/4 - 20 Hex Nut
84. Wheel Frame Assembly
85. Wheel
86. Hub Cap
87. Right Trim Piece
88. Cylinder Bracket
89. Cylinder Hanger
90. Right Swing-Up Table
91. Tank Glides
92. Door Stop
93. Door Plug

9
Parts List
Lid - 1
Cookbox - 1
Left Frame
Assembly - 1
Right Frame Assembly - 1
Side Table - 1
Side Burner - 1
Bottom Shelf - 1
Rear Panel - 1
Left Door - 1
Right Door - 1
Warming Rack - 1
Warm-Up™Rack - 1
Front Frame Rail - 1
Rear Frame Rail - 1

10
Catch-Pan Holder - 1
Catch-Pan - 1
Disposable Drip Pans - 2
Wrench - 1
7/16 inch Wrench - 1
Rotisserie Motor - 1
Rotisserie Bracket - 1
Flavorizor®Bars - 2 Sets
Smoker - 1
Stainless Steel
Cooking Grates - 3
Bottom Tray - 1
Rotisserie - 1
Parts List
1/2 inch Bolts
(1/4 x 20 x 1/2 inch Bolt) - 8
Plastic Washer - 1
Hinge Pin- 2
Hair Pin Cotter- 2
1-1/4 inch Bolts
(1/4 x 20 x 1-1/4 inch Bolt) - 2
Nut Hex (1/4 x 20 Blk Zinc) - 2
Wing Nut (10-24) - 2
Nylon Washer - 10
Cylinder Hanger - 1

11
1
a
b
c
(1)
(2) (3)
(3)
CAUTION: Before
proceeding to the next
step check that frame rail
(2) is on the side with the
swing tables (3). The tab
on frame rail (2) must be
facing toward the wheels.
Place corrugated
from each side of
the Cookbox under
the Caster and
Wheel Frame
Assembly to level
the frames for
Frame Rail
Assembly.

12
2
b
a
 ATTENTION!
Only start these bolts.
Do not tighten yet.

13
3

14
b
c
a
1 2
4
 ATTENTION!
Completely
remove both
partially started
bolts from top
rear frame rail.
 ATTENTION!
Reinstall both bolts
through rear panel and
into rear frame rail.

15
5
a
(1)
(2)
(2)
(1)
(2)
(2)
 ATTENTION!
Remove packing tape holding
the gas line and bracket(1).
When installing cookbox route
the gas line and bracket(1)
inside the frame rails(2).

16
(1) (2) (3)
b
6

17
7
(1) (2)
(1) (2)
c

18
8
b
a
Matchlight Holder

19
9
(1) (2) (3)
a
b

20
ab
ab
10