Weco 5K3-XP-RACK User manual

WECO 5K3-XP RACK HV-EMEA
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Installation and User Manual
WECO 5K3-XP-RACK HIGH VOLTAGE 3U
EUROPE VERSION
HIGH VOLTAGE RACK MODULE

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ATTENTION: The battery could explode and/or be severely damaged if
dropped or
crushed.
ATTENTION: Appropriate mechanical lifting equipment must be used since
the Battery Module weighs 126.3Lbs / 54.3 kg
ATTENTION: The battery may explode if exposed to open flames or other
extreme sources of heat.
ATTENTION: The battery terminals must be disconnected before
commencing any work on the battery.
ATTENTION: This battery can accumulate parasite current. Do not touch the
B+ and B- terminals. Always check the B+ and B- terminals with a voltmeter.
The HV Terminals are always Live, do not connect or charge the single
module directly from the two terminals. The Battery module CANNOT be
connected in parallel
ATTENTION: Always wear Individual protection devices, use insulated tools,
and follow the safety plan of this manual.
At end of life, these batteries must be disposed of properly by a
certified professional company.

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Statement:
The information and guidance contained in this manual are related to the WECO 5K3-XP RACK model of
battery. This manual contains two sections:
Section I is for GENERAL OVERVIEW
Section II is for HIGH VOLTAGE CONFIGURATION
In case of product upgrades or other reasons, this document will be adjusted accordingly. Unless otherwise
agreed, this document is intended to be used only as a guide, and all statements, information and advice in the
documentation shall not constitute any express or implied action in contradiction to local regulations or
standards.
For more information, please contact us.
The official information and the latest data sheet are available on www.wecobatteries.com
It is essential that the Battery Module is equipped with the latest firmware version available. New batteries
always ship with the latest version of the firmware.
From time to time, the firmware will be updated to improve the functionalities and battery capabilities. The
latest version of the firmware is always available free of charge and can be updated by your local installer. You
can always contact [e-mail] for additional information on the upgrade procedure.
Preface:
Thank you for choosing our product. We will provide you with a high-quality product as well as reliable after-
sales service. To protect against harm to both personnel and the product, please read this manual carefully.
This manual provides detailed information on the operation, maintenance and troubleshooting of the product,
as well as health and safety advice.
Declaration:
The manufacturer holds the right to a final explanation of any content in this manual.
All trademarks shown in this manual belong to their legitimate owners; trademarks of third parties, product
names, trade names, corporate names, and companies mentioned may be trademarks owned by their
respective owners or registered trademarks of other companies and are used purely for explanatory purposes
and for the benefit of the owner, without any purpose of violation of the copyright in force.
NOTICE:
This Battery Module is designed to be used in cabinets. Cabinets can be either IP 30 or IP 54, but in
case of cabinet IP 54 it is suggested to use an auxiliary cooling system
The STANDARD IP20 degree of protection does not allow installation in outdoor environments even
if sheltered from the weather.
The Battery Modules must be stored indoors in a clean, dry, cool location in a limited access area.

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System Design
System Design is the process of defining the architecture, components, modules, interfaces, and load data for
a system to satisfy specified requirements.
For a solar energy system, these components are the PV modules, inverter/charge controller & batteries, as
well as the different interfaces of those components.
Battery Operation
There are several factors that affect the operation of the battery that could impact its ability to deliver
capacity and life expectancy.
Storage
Battery Module shall be stored in original packaging, in a clean, level, dry, cool location indoors.
Recommended storage temperature is 77°F / 25°C
The battery can be stored in the range of -4°F to +113°F / -20°C to +45°C but it requires an inspection* and
recharge** every three months (max charging current is 0.1C).
Max SoC storage % is 50%.
*Inspection parameters –identify the State of Charge (SOC), look for any alarms and address them accordingly, look for
physical damage to the Battery Module.
**Charge at 0.1C and not more than 50% SOC. If shipped by sea, you must refer to the UN38.3 standard; if by road, refer to
the local codes.
Temperature
Many chemical reactions are affected by temperature, and this is true of the reaction that occurs in a storage
battery.
The chemical reaction of a Li-Ion is slowed down by a lowering of the electrolyte temperature that results in
less capacity.
A battery that will deliver 100% of rated capacity at 77°F /25°C will only deliver approximately 75% of rated
capacity at +50°F / +10°C
At temperatures down to +19.4°F /+7°C the charge current may be limited to 0.1C depending on other
factors, however at temperatures below +19.4°F /-7°C charging is restricted by the BMS.
As part of the Performance Warranty, Charge and Discharge shall be in the range +68°F to +77°F / +20°C to
+25°C Any usage outside this range is not covered by the Performance Warranty.
Depth of Discharge (DoD)
Depth of discharge is a function of design. The deeper the discharge per cycle, the shorter the life of the
battery. A cycle is a discharge and its subsequent recharge, regardless of the depth of discharge.
Charging
Most battery capacity/life issues can be traced back to improper charging. Improper charging settings may
lead to an overcharging or undercharging condition.
Warranty
Although the BMS of the battery allows a wide range of use, both in terms of temperature and charging
currents, this should not be construed as an implicit authorization to use the battery at these levels.
For the purposes of the Performance Warranty, it is mandatory that the battery is used within the range of
temperature and charge/discharge current, and Depth of Discharge indicated in the Performance Warranty.
Any other use, even if permitted by the BMS ranges, is not covered by the Performance Warranty.
Warranties only apply to batteries connected via BMS line to an approved inverter.

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Overview
The WeCo 5K3-XP is a rack high voltage battery module that shall be used in a RACK 19`` cabinet or
shelf
For HIGH VOLTAGE (150-934.4 Vdc)* configuration refer to Section 2
*Voltage ranges are estimates only, as they always depend on interactions with other devices and ambient conditions.
Information in this Manual
About this Manual
This manual relates only to the 5K3-XP (EUROPE VERSION) Rack Battery Module.
Only trained and authorized personnel should install, repair or charge these Battery Modules. This manual
should be reviewed in its entirety for proper storage, installation and operation of the Battery Module.
Use Range
This installation guidance applies for the High Voltage installation.
Make sure to use the correct inverter charging parameters before connecting to the battery.
WeCo 5K3-XP Rack Battery Module must be used with the HV BOX control unit
Additional Information
Product specifications subject to change without notice.
IMPORTANT NOTICES：
HV BOX minimum startup voltage is 90 Vdc, (two modules) however it is suggested to use a minimum of four modules
to have an adequate buffer of energy to prevent High Voltage shutdown of the HV BOX during a long period of the
inverter on standby, or due to solar charger inactivity.
The WeCo 5K3-XP Rack Mounted Battery Module is designed for commercial and industrial applications from 11 kWh
to 832 kWh
For the calculation of the energy of a cluster, the nominal capacity of a battery is generally counted in 5.2kWh because
of the multiple connection inefficiency, estimated at a loss of 2%.
Symbols Used
Symbol Meanings：
CAUTION：
CAUTION represents hazardous situations that can cause injuries if not avoided.
NOTICE：
NOTICE represents the situations that can cause damage to property if not avoided.
INFORMATION：
INFORMATION provides tips that are valuable for optimum installation and operation of the product.

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Battery Module Overview
INFORMATION provides tips that are valuable for optimum installation and operation of the product.
COOLING FAN
FAN POWER LINE OUT
FAN POWER LINE IN
POSITIVE TERMINAL
NEGATIVE TERMINAL
BMS POWER SWITCH
RUN BUTTON
PROTECTION LID
GND
SHELF FIXING HOLES
AIR INLET
PROTECTION LID CLOSED
LID SAFETY LOCK
HANDLES
OPERATOR PORT
CAN A
CAN B

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ATTENTION:
HIGH VOLTAGE BATTERY SERIES CONNECTION ONLY
HIGH VOLTAGE ONLY
FAST CONNECTORS 150Adc
-
HIGH VOLTAGE
SERIAL CONNECTION
CONNECTION

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Safety Warnings and Notifications
Installation environment requirements: The WeCo 5K3-XP Rack Battery Module is designed for Industrial and commercial
ESS purposes. For installation, it must be installed in a location complying with IP20 (IP 55 or 65 can be achieved with a
cabinet). Installations in locations/cabinets that do not comply with IP20 may cause failures and/or damages to the
product, in which case the product warranty will become void.
Safety Guidelines
CAUTION：
Adequately insulated tools (as defined by ASTM F1505 / IEC 60900:2012 “Standard Specification for Insulated and
Insulating Hand Tools”) shall be used at all times, to ensure battery terminals are not short-circuited.
All electrical connections on the WeCo 5K3-XP Rack Battery Module shall be made only by qualified personnel.
When installed and operated in accordance with this manual, the WeCo 5K3-XP Rack Battery Module will perform in a
safe and reliable manner in accordance with the battery operating specifications.
Subjecting the battery to an unsuitable operating environment or to damage, misuse or abuse may result in health and
safety risks, such as overheating or electrolyte smoke potential. All personnel must comply with the safety precautions
and observe all warnings as detailed in this document. If any of the safety precautions or procedures detailed in this
manual are not fully understood by the reader, the reader must not perform any operation on the battery until they have
contacted the WeCo technical service representative for clarification and confirmation of understanding of the correct
procedure.
The safety guidelines included in this document may not include or consider all the regulations in your area of
installation/operation. When installing and operating this product, the installer must review and consider applicable
Federal, State, and Local laws and regulations in accordance with the industry standards of the product.
Installation personnel shall not wear metallic objects, such as watches, jewelry, and other metal items when performing
installations. Do not store un-insulated tools in pockets or tool belts while working in the vicinity of the battery to avoid
short circuits and personal injuries.
CAUTION:
The weight of an individual WeCo 5K3-XP Rack Battery Module is 54.3 kg, Please use the original packaging and follow
all safety precautions if the Battery Module is to be relocated to another location, to avoid damage to the product and
personal injury.
ATTENTION:
The high voltage configuration should have a minimum number of 4 modules in order to reach at least 200 Vdc in
series. The maximum number of modules composing an HV string must not exceed 16.

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Warning Statements
Lithium Iron Phosphate (LiFEP04) Battery or Cell DANGER
Hazard Statement
The materials contained in this product may only represent a hazard if the integrity of the cell or battery is
compromised and/or physically, thermally, or electrically abused. Below are the hazards anticipated under
those conditions: Causes skin irritation. Causes serious eye irritation. May cause an allergic skin reaction. Causes
damage to organs (Bone, teeth) through prolonged or repeated exposure. Very toxic to aquatic life. Harmful to
aquatic life with long-lasting.
Precautionary Statement
Prevention
Do not breathe dust. Do not eat, drink or smoke when using this product. Wear protective gloves/protective
clothing/eye protection/face protection. Wash thoroughly after handling. Contaminated work clothing must
not be allowed out of the workplace. Avoid release to the environment.
Response
If on skin: Wash with plenty of water. If skin irritation or rash occurs: Get medical advice/attention. Take off
contaminated clothing and wash it before reuse. If in eyes: Rinse cautiously with water for several minutes.
Remove contact lenses, if present and easy to do. Continue rinsing. If eye irritation persists: Get medical
advice/attention. Get medical advice/attention if you feel unwell. Collect spillage.
Storage
Store as indicated in the Storage section of this manual.
Disposal
Dispose of contents/container in accordance with local/regional/national/international regulations.
Supplemental information
Under normal conditions of processing and use, exposure to the chemical constituents in this product is unlikely.
The chemicals are contained in a sealed steel housing. Risk of exposure occurs only if the battery is mechanically,
thermally or electrically abused. If this occurs, exposure to the electrolyte solution contained within can occur
by inhalation, ingestion, eye contact and skin contact.
Additional Notes: CAUTION: Do not dispose in fire, mix with other battery types, charge above specified rate,
connect improperly, or short circuit, which may result in overheating, explosion or leakage of cell contents. Do
not open or disassemble. Do not puncture, deform, incinerate or heat above 85°C /185°F.
Keep away from heat/sparks/open flames/hot surfaces. - No smoking.
This product is a "Hazardous Chemical" as defined by the OSHA Hazard Communication Standard.
Additional information is given in the Safety Data Sheet.
FOR NORTH AMERICA> Emergency Number USA/Canada: CHEMTREC [phone], Outside USA 1 (703) 527-
3887
FOR EUROPE> Emergency Number for EUROPE/Africa/ASIA: Emergency: [phone]

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General Preparation
Before Installation:
Ensure that all the modules are turned OFF.
The battery installation location should be at least 20m away from sources of heat, protected from any source of sparks or
other sources of extreme temperature. Battery connecting cables shall be as short as possible to prevent excessive voltage
drops.
Batteries with different capacities, different type/model or designs or from different manufacturers shall not be connected
together.
1. Beforeconnecting thebattery,the battery positiveandnegative polesshallbecarefully checked
to ensure correct installation.
2. The installation of the cabinet or structure must be located on a flat level surface, in a dry, clean,
and protected room, away from water and humidity, unless the cabinet has an IP rate above IP
54
Before starting any operation on the battery, make sure to position the cabinet/rack structure its
final position and structurally fix all the modules that make up the system.
The installer who intends to install the WeCo 5K3-XP Rack Battery Module in the HV configuration
should read this entire manual including the HV configuration information defined in Section 2.

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SECTION I –GENERAL OVERVIEW
1Useful information
1.1 Storage - Transportation –Removing / Relocation of Batterie
✓This Battery is considered DANGEROUS GOODS by the United Nations and must be treated
accordingly.
✓Each box comes from the factory with the below labels:
✓This battery can only be transported and stored with the original approved carton box, certified as
per UN CLASS 9 Y80.
✓This battery must be stored in its original carton box in a dry and cool place. carton box is marked
as below:
✓The transportation and Storage State of Charge (SoC) shall not exceed 50%.
✓The shelf period without recharging is 6 months, and then requires a quick charge. Charge at 0.1C
and not more than 50% SOC. If shipped by sea, you must refer to the UN38.3 standard. If by road,
refer to local codes.
✓To preserve the performance and shelf life, this battery should optimally be stored at 77°F /25°F
and @70% humidity.
✓Acceptable storage temperature range of the battery is between +59°F and +95°F /+15°C and
+35°C
✓The self-discharge in the range of +59°F to +119°F /+15°C to +35°C is around 1% a month.
Anything outside this range could exceed 10% a month.
✓Do not store the batteries near sources of heat, vapor, gas, fuels, sparks or anything that could
generate fire or explosion.
✓Store inside and protect from water and moisture.
✓Transportation of new and used or damaged modules must be in accordance with the UN 38.3
Regulation and with the Federal, State and Local regulations.
✓If one or more working Battery Modules need to be removed or relocated, they must be marked
as USED BATTERY (follow local rules).
✓If one or more Battery Modules need to be replaced due to damage, they should be marked as
DAMAGED USED BATTERY and follow any applicable procedures and all Federal, State and Local
regulations.

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The installer approaching this battery model for the first time must understand the use and operation
of its accessories.
Each device or accessory of the 5K3-XP will have a specific Firmware that manages the logic and
interconnection functions between Battery Modules and devices.
It is therefore important to understand the operational and interaction concepts of the 5K3-XP battery
within a more complex system.
Firmware
EU> 60.00
RACK HV BOX
5K3 RACK MODULE
Firmware
EU> 90.00

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1.2 Module Unpacking and Handling
The battery is always boxed with the accessories, but the structure/shelf rack is not included and needs to be ordered separately.
ATTENTION:
The battery must be lifted by four persons, using lifting devices
Lift the battery up and put vertical into the carton, then use a mechanical lifting device to install the battery into the shelf.
1.2.1 Package Information and System Configuration List
Upon receipt, review the configuration list carefully to make sure that the battery box and accessories are received in the
correct quantities and type, and visually inspect to ensure that they are free from damage.
1.3 Rack mount 19`` front holes
NOTE: Each module is equipped with 4 fixing holes, each module must be secured to the rack structure before
installing another one.
1.3.1 Dimensions
189mm
125mm
190mm
445mm
465mm
445mm
150mm
125mm
HV BOX 125A
5K3 XP RACK
465mm

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ATTENTION:
The Battery Module weighs 126.3 lb (57.3 kg) and must be installed with the help of a mechanical lift, and/or with at
least two people equipped with suitable suction cups for mechanical lifting or lifting straps.
1.4 Out of the Box Pre-Operational Check
Attention: Do not make any connection to the Battery Module until you have thoroughly read and understood this entire manual.
Attention:
The High Voltage Battery Module has live terminals, there is no physical circuit breaker as this module is built to be used only is series
connection.
The BMS POWER SWITCH is not a safety isolator as it is designed just to enable and disable the power supply of the BMS (5 Volts power
supply)
Turing off the BMS POWER SWITCH will not disable the power circuit.
The BMS POWER SWITCH is a mechanical ON/OFF switch that enables/disables the power supply of the BMS only
Set the Power Switch to ON (1) to start activation of the battery power supply, Set to OFF (0) to shut down completely.
There is an RS232 Operator Port which will allow you to check all parameters of the Battery Module. Full instructions on how to interface to
the RS232 port can be found in this manual.
The RS232 Port is enabled when the BMS Power Switch is turned ON (1)
Attention:
The 5K3 HV RACK module can only be connected in series.
Make sure the voltage of each module that is going to compose the tower is consistent with the rest of the modules.
A voltage difference between modules will cause an improper charge/discharge process
The GREEN LED light only shows that the BMS is enabled, does not indicate any circuit matching between other modules
ATTENTION:
Before operating and
composing the cluster
make sure that the voltage
is equal between modules
BMS
POWER
SWITCH

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Attention: At this stage, after you have determined that the battery is functioning correctly, it is mandatory to switch the battery
off and follow the instructions and guidance in this manual very carefully before attempting any configuration or connection to the Battery
Module.
To switch the battery off (shutdown the battery), simply press the Run Button for 5-seconds and the GREEN LED light will go off, confirming
that the Battery Module has shutdown correctly.
Attention: Read this manual thoroughly, and always follow the guidance herein before and while performing any installation
procedure.
2Modules overview
2.1 Battery Module
2.1.1 Introduction to battery module
The 5K3 RACK MODULE HV must be used only for High Voltage Serial connection in conjunction with the HV BOX control device
The WeCo 5K3-XP Battery Modules can be used as an on-grid or off-grid energy storage system. It is not recommended to use this
product for any purpose other than the intended purpose as described in this document.
Use of this product other than as described in this document will nullify the Product Warranty.
The substitution of any components of this battery will nullify the Product Warranty.
The use of any components contained within or connected to this battery other than the products sold as part of this product or
recommended by the manufacturer will nullify the Product Warranty.
ATTENTION: The maximum number of Battery Modules that can be connected in series is 16.
ATTENTION: The 5K3-XP HV Box is a compulsory protection and communication device that must be installed for any High Voltage
configuration.
ATTENTION: Attempting to operate a system of Battery Modules with less than four modules in series or more than 16 modules in series will nullify
the Product Warranty.
Battery Module Weight 105.8 lb / 48 kg
ATTENTION:
EXAMPLE:
A cluster of 16 Battery Modules weighs 1693.15 lb / 768 kg
The support structure/floor must be properly inspected by a civil engineer before starting the installation of the modules.

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*Other variables can be introduced by the BMS
2.1.2 Battery Terminal Function Definition
The terminal layout is shown in the following figure:
Battery Terminal Wiring Definition Table
Interface
Name
Function
A
FAN
COOLING SYSTEM
B
FAN POWER
FAN POWER LINE INPUT
B1
FAN POWER
FAN POWER LINE OUTPUT
C
POSITIVE POLE
POSITIVE FAST CONNECTOR
D
NEGATIVE POLE
NEGATIVE FAST CONNECTOR
E
RUN BUTTON
STEADY GREEN = ON
F
POWER SWITCH
POWER SWITCH FOR THE BMS POWER SUPPLY
G
OPERATOR PORT
RS232 CONNECTION PORT
H
CAN B PORT
COMMUNICATION PORT BETWEEN MODULES (CAN)
I
CAN A PORT
COMMUNICATION PORT BETWEEN MODULES (CAN)
L
GND
GND SCREW TERMINAL
.
Dimensions
mm
593x470x163
Cell type
mm
LiFePO4
Weight
lb (kg)
105.8 lb
(48 kg)
BMS Charge Temp
°F (°C)
+19.4°F to +131°F*
(-7°C to +55°C*)
Case Material
Type
Steel
BMS Discharge Temp
°F (°C)
+131°F to -4°F*
(+55°C to -20°C*)
Modules in series
Max No.
16
Suggested Storage Temp
°F (°C)
+77°F (+25°C)
(shelf life 1 year)
Stackable
Type
Yes
Storage Temp/Time outside
the suggested storage
temperature
°F (°C)
-13°F to +131°F /
4 months
(-25°C to +55°C /
4 months)
Digital Output
No.
2+2
Self-Discharge @ STC
77°F (25°C)
%
1% per month
Cell Distribution
P/S
16S
Self-Discharge outside the STC
%
< 3% per month
A
B
C
D
E
F
I
H
G
B 1
L

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Attention: Interface E: RJ45 port corresponding to the CAN bus pin definition
2.1.3 Product Identification and labels
The nameplate label describes the product parameters and it is attached to the product. For details, please refer to the nameplate
label of the product.
For safety reasons, the installer must have a thorough understanding of the contents of this manual before installing the product.
WeCo BATTERY RACK MODULE –PRODUCT LABEL
Made in China
Made in Italy

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2.1.4 Accessory List (Standard Kit 120A Single Module HV)
The Battery Module is packed in a carton box together with standard accessories. When unpacking the Battery Module,
be sure to check that the Battery Module and accessories are free from damage and that the correct quantities of each
component are included within the carton.
The following list of components can be used as a checklist when unpacking the individual Battery Module and battery kits.
Rack Screw Set
1 Set of 4 screws + nuts with each Battery
Fast Connector cable WECO FAST
Connectors
1 Cable RED / BLACK
CAN cable RJ 45
1 x CAN cable CAN A/ CAN B connection
2.1.5 Necessary Installation Tools (not included)
.
Multimeter + Current clamp
Insulated Screwdriver Set
Insulated Allen Key Set from 2 mm
to 8 mm
Drill + Hammer
Electrician Scissors
Insulated Torque Wrench Set
Lifting Strap + Mechanical Lifter
RS232/USB + Screw Terminal (insulated)

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2.1.6 Personal Protective Equipment +1000 Vdc Insulated Tools
Mechanical Lifting Device for module lifting and positioning

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2.2 HV BOX Control Device
2.2.1 Introduction to HV BOX Control Device
The 5K3 RACK MODULE HV must be used only for High Voltage Serial connection in conjunction with the HV BOX
control device
The HV BOX supports a minimum of 2 modules and a maximum of 16, max current is 100A
The WeCo Modules can be used as an on-grid or off-grid energy storage system. It is not recommended to use this product for any
purpose other than the intended purpose as described in this document.
Use of this product other than as described in this document will nullify the Product Warranty.
The substitution of any components of this battery will nullify the Product Warranty.
The use of any components contained within or connected to this battery other than the products sold as part of this product or
recommended by the manufacturer will nullify the Product Warranty.
ATTENTION: The maximum number of Battery Modules that can be connected in series is 16.
ATTENTION: The 5K3-XP HV Box is a compulsory protection and communication device that must be installed for any High Voltage
configuration.
ATTENTION: Attempting to operate a system of Battery Modules with less than four modules in series or more than 16 modules in series will nullify
the Product Warranty.
190mm
445mm
v
620mm