Weed Eater WE12538L User manual

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OWNER'S MANUAL
MODELNO.WE12538L
12.5HP38 Inch
LawnTractor
Assembly
• Operation
•Customer Responsibilities
•Service and Adjustments
•Storage
•Troubleshooting
•Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
WEEDEATER
183670 4.24.02 JH
PRINTED IN U.S.A.

SAFETY RULES
.M,
41tSAFEOPERAT.O.PRACT'CESFORR,DE-O.MOWERS
IMPORTANT: THIS CUTTING MACHtNE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT rN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read,understand,andfollow allinstructionsinthemanual
and onthe machine beforestarting.
Only allow responsibleadults, who are familiar withthe
instructions,to operate the machine.
• Clear the area ofobjectssuch as rocks,toys, wire, etc.,
whichcould be pickedup and thrown bythe blade.
• Be sure thearea isclear ofotherpeople before mowing.
Stop machine ifanyone enters the area.
•Nevercarry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Beaware ofthe mower discharge direction and do notpoint
itatanyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
•Slow down before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove
keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging
chute.
• Mow only in daylight or good artificial light.
•Do not operate the machine while under the influence of
alcohol or drugs.
• Watch for traffic when operating near or crossing road-
ways.
• Use extra care when leading or unloading the machine into
a trailer or truck.
• Dataindicatesthat operators, age 60 years and above, are
involved in a large percentage of riding mower-related
injuries. These operators should evaluate their ability to
operate the riding mower safely enough to protect them-
selves and others from serious injury.
• Keep machine free of grass, leaves or other debds build-
up which can touch hot exhaust /engine parts and burn.
Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur. Clean
any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before
storage.
I1. SLOPE OPERATION
Slopesare a major factor relatedto loss-of-control and tipover
accidentswhichcan resultin severe injuryor death. Allslopes
requireextracaution.Ifyou cannotbackupthesopeor fyoufee
uneasyonit, donot mowit.
DO:
•Mow up and down slopes, notacross.
• Remove obstacles such as rocks,tree limbs, etc.
• Watch for holes, ruts,or bumps. Uneven terrain could
overturnthe machine. Tallgrass can hideobstac/es.
•Use slow speed. Choose alow gear so thatyou willnot
have to stopor shift while on the slope.
Followthe manufacturer's recommendations for wheel
weightsor counterweightsto improve stability.
Useextra carewithgrass catchers or otherattachments.
These can change the stability ofthe machine.
•Keep allmovement on theslopes s/owand gradual Do
not make sudden changes in speed or direction.
• Avoid starting or stopping on aslope. Iftirestosetraction,
disengage the blades and proceed slowly straight down
the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, ifpossible,
•Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over ifa wheel isover the
edge of a cliff or ditch, or if an edge caves in.
Do notmow on wet grass. Reduced traction could cause
sliding.
Donot try to stabilize the machine byputting your foot on
theground.
Do not use grass catcher on steep slopes.
II1. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Neverassumethatchildren
will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off ifchildren enter the area.
Before and when backing, lookbehind and downfor small
children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees,'or other objects that may obscure vision.
IV. SERVICE
Useextracare inhandling gasolineandotherfuels. They
areflammable and vaporsare explosive.
- Use onlyan appreved container.
-Never remove gas cap or add fuel with the engine
running. Allow engine tocoolbefore refueling. Do not
smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an openflame, such as a water heater.
• Never run a machine inside aclosed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free ofgrass, leaves, orother debris build-
up. Clean oil orfuel spillage. Allow machine tocool before
storing.
Stop and inspect the equipment ifyou strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject towear, damage,
and deterioration, which could expose moving parts or
allowobjects tobe threwn. Frequentlycheckcomponents
and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Check brake operation frequently. Adjust and service
as required.
2

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15°Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!H YOUR
SAFETY IS INVOLVED.
CAUTION: Inorder to prevent acciden-
tal starting when setting up, transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
place wire where itcannot contact spark
plug.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain leadand lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3

PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 1.25 GALLONS
AND TYPE: UNLEADED REGULAR
OILTYPE(API-SF-SJ): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OILCAPACITY: 3 PINTS
_PARKPLUG: CHAMPION RJ19LM
GAP: .030")
GROUND SPEED (MPH): FORWARD:
1st 1.1
2nd 2.2
3rd 3.3
4th 4,4
5th 4.9
REVERSE: 1.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGINGSYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATIERY: AMP/HR: 28
MIN. CCA: 230
CASESIZE: U1R
BLADEBOLTTORQUE: 27-35 FT. LBS.
CONG RATU LATIONS on you rpurchase ofa newtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained tech-
nicians and the proper tools to service or repair this tractor,
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ...................... 4, 14-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ....................................... 14
SERVICE AND ADJUSTMENTS ............................. 19-23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ............................................................ 45-46
4

UNASSEMBLED PARTS
Steering Wheel
Steering Wheel
Insert
Steering Wheel
Adapter
Steering
Extension
Shaft
Steering
Boot
O
(1) Large Flat Washer
@
(1) Locknut 1/2-20
(1) Hex Bolt 1/4o28 x 1-1/4 @
(1) Locknut 1/4-28
Seat
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
For Future Use
Keys
(2) Keys
Slope Sheet
5

ASSEMBLY
Your new tractor has been assembled at thefactory with exception ofthose parts left unassembled for shipping purposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Pliers
(1) 3/4" wrench Tirepressuregauge
Utility knife
When right or left hand is mentioned inthis manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
• Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
A'n'ACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mountingholesin extensionand lowershaftsand install
1/4 hexbolt and Iocknut. Tightensecurely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
10-12 FT. LBS TORQUE.
Placetabsofsteeringbootovertabslots indashandpush
downtosecure.
INSTALL STEERING WHEEL
Positionfront wheels of the tractorso they are pointing
straight forward.
• Removesteeringwheel adapter from steeringwheel and
slideadapter ontosteering shaft extension.
Positionsteeringwheelso crossbarsarehorizontal(leftto
right)and slideinsidebootand ontoadapter.
Assemble large flat washer, 1/2 hex nut and tightense-
curely.
Snap steering wheel insertintocenterof steeringwheel.
•Removeprotectivematerialsfrom tractorhoodand grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
STEERING
WHEEL INSERT
_LARGE FLAT
BOOT
TABS
SION
ADAPTER 1/4 HEX BOLT
TAB
SLOTS
FIG. 1
6

ASSEMBLY
HOW TO SET UP YOUR TRACTOR
CHECK BA'I-rERY (See Fig. 2)
Lift seat pan to raised position.
•If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BA'I-I'ERY" intheCustomer Responsibilities sec-
tion of this manual for charging instructions).
SEAT PAN LABEL
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
•Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
•Pivot seat upward and remove from the cardboard
packing. Remove thecardboard packing and discard.
•Place seat on seat pan so head of shoulder bolt is
positionedover large slotted hole in pan.
•Push down on seat to engage shoulder boltin slotand
pull seat towards rear oftractor.
•Pivot seat and pan forward and assemble adjustment
bolt, Iockwasherand flat washer loosely.Do nottighten
• Lower seat intooperating positionand siton seat.
•Slide seat untilacomfortable position isreached which
allowsyoutopressclutch/brakepedal alltheway down.
•Get off seat without moving itsadjusted position.
•Raise seat and tighten adjustment boltsecurely.
-/SEAT
SHOULDER
BOLT
FLAT WASHER
•/
J
ADJUSTMENT _ _:
BOLT
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation
section, page 10, for location and function of
controls)
•Press lift lever plunger and raise attachment liftleverto
itshighest position.
• Release parking brake by depressing clutch/brake pedal.
• Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
• Remove banding holding deflector shield up against
tractor.
7

ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
_WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•Be sure all the above assembly steps have been
completed.
• Check engine oil level and fill fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment liftlever to
its highest position.
Start the engine. After engine has started, move throttle
control to idle position.
• Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
• Apply brake to stop tractor, set parking brake and place
gearshift lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" inthe Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/CHECKLIST
BEFORE YOU OPERA TEAND ENJO YYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCEAND SA TISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
JAll tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TOUSE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
,/ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8

OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE
CLUTCH ENGAGED NEUTRAL HIGH LOW PARKING BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
9
FREE WHEEL
(Automatic Models only)

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize you rself with the locations of various controls and adjustments. Save
this manual for future reference.
THROTTLE/CHOKE
ATTACHMENT IGNITION SWITCH
CLUTCH SWITCH POSITION
LEVER
." -2_22_'''. LEVER
-. - PLUNGER
ATTACHMENT
LIFT LEVER
GEARSHIFT i_
LEVER \PARKING
BRAKE
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, orotherattachments mountedto yourtractor.
LIGHT SWITCH POSITION: Turns the headlights on and
off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL: Used fordeclutchingand brak-
ing the tractor and starting the engine.
PARKING BRAKE: Locksclutch/brake pedal intothe brake
position.
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
A'I-FACHMENT LIFT LEVER: Used to raise, lower, and
adjustthe mower deckor otherattachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the
engine.
10

OPERATION
The operation of any tractor can result inforeign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
You rtractor isequipped withan operator presence sensing
switch. When engine isrunning, any attempt bythe operator
to leave the seat without first setting the parking brake will
shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.
• Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
TH ROTTLE/CH OKE_
CONTROL LEVER IGNITION KEY
DISENGAGED"
TION
PARKING BRAKE
"ENGAGED"
POSITION GEARSHIFT
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
PARKING BRAKE
"DISENGAGED" POSITION
FIG.5
STOPPING (See Fig. 5)
MOWER BLADES -
•Tostopmowerblades,moveattaehmentclutchleverto
"DISENGAGED" position.
GROUND DRIVE-
•To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHERTHAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
ICAUTION: Always stoptractor com-
pletely, as described above, before
leaving the operator's position; to
empty grass catcher, etc.
TO USE THRO'I-rLE CONTROL (See Fig. 5)
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the
battery charging rate.
• Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The direction and speed of movement iscontrolledby the
gearshift lever.
• Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift lever to desired position.
• Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING ORCHANGING GEARS. FAILURETODO
SOWlLLSHORTEN THE USEFULLIFEOFYOURTRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
• Grasp lift lever.
•Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut toapproximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11

OPERATION
TO OPERATE MOWER (See Fig. 6)
Yourtractor isequipped with anoperator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
I
CAUTION: Do not operate the mower |
without either the entire grass catcher, I
on mowers so equipped, or the deflector
shield in place.
"ENGAGED" POSITION
ATTACHMENT LIFT
LEVER HIGH POSITION
POSITION
ATTACHMENT (_.
CLUTCH LEVER
"DISENGAGED" -_
POSITION _
DEFLECTOR
SHIELD
FIG. 6
TO OPERATE ON HILLS
I _ CAUTION: Donotdriveupordownhills I
with slopes greater than 15°and do not
drive across any slope.
•Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightly as you restart
movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position withattachment
lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your
tractor on atruck or a trailer, be sure hood is closed and
secured totractor. Use anappropriate means oftyinghood
to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
with the greund and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE
12
CHECK ENGINE OIL LEVEL
The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oilwith tractor on level ground.
Remove oilfill cap/dipstick and wipe clean, reinsertthe
dipstick and screw cap tight, wait for afew seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
For _old weather operation you shouldchange oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilitiessection of this manual).
•Tochangeengineoil, seetheCustomerResponsibilities
section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline wilt increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experience indicates thatalcohol blended fuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while instorage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until
the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions foradditional information.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
!
_AUTION: Fill to bottom of gas tank I
filler neck. Do not overfill Wipe off any I
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.

OPERATION
TO START ENGINE (See Fig. 5)
When starting theengine for thefirst timeor iftheengine has
run out of fuel, itwilltake extra cranking time to move fuel
from the tank to the engine.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still
does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move thethrottle control to thefast
position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50+Fand below)
When engine starts, allowengine to run with thethrottle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several
seconds to several minutes, depending on the tempera-
ture.
• The attachments can also be used during the engine
warrn-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWING TIPS
•Tire chainscannot be usedwhen the mower housingis
attached to tractor.
Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
• The left handside of mower should be used fortrimming.
• Drive so that clippings are discharged onto the areathat
has been cut+ Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
• When mowing large areas, start byturning tothe right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 7 ).
1
f(-
--
C
FIG. 7
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. AIIowgrasstodry
before mowing.
•Always operate engine at full throttle when mowing
to assure better mowing performance and proper dis-
charge of material. Regulate ground speed by selecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance ofthe
attachment being used.
13

CUSTOMER RESPONSIBILITIES
FILL IN DATES
AsYouCOMPLETE
REGULAR SERVICE __/"_TSERVlCE DATES
Check Brake Operation
Check Tire Pressure _I_ If
Check Operator Presence and
m Interlock Systems
Check for Loose Fasteners ! V'5 I1_
{A Sharpen/Replace Mower Blades i_ 3
Lubrication Chart Vw
m Check Battery Level _4
RClean Battery and Terminals V'
=z
Check Transaxle Cooling
Check V-Belts I_
Check Engine Oil Level If If 1_1,2
Change Engine Oil (with oil filter)
EChange Engine Oil (without oil filter) V'1,2 V'
NClean Air Filter 1_2
GClean Air Screen 1_'2
Inspect Muffler!Spark Arrester ql_
EReplace Oil Filter (If equipped) _.2
Clean Engine Cooling Fins If 2
Replace Spark Plug V'
1"2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 * Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
3- Replace blades more often when mowing in sandy soil.
4 - Not required it equipped with maintenance-free battery
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum,
Do not overtighten.
LUBRICATION CHART
The warranty on this tractor does not cover items that have ZERK ,,-;:.
been subjected tooperator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor _FRONT
as instructed in this manual. BEARINGZERK
_DLE
ZERK
.(_)FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
prope rly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
•Onceayearyoushouldreplacethesparkplug,cleanor
replace air filter, and check blades and belts for wear. A
new spark plug and clean airfilter assure proper air-fuel
mixture and help yourengine run betterand last longer.
BEFORE EACH USE
•Check engine oil level.
•Checkbrakeoperation.
•Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
i
(_GENERAL PURPOSE GREASE
(_REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
14

CUSTOMER RESPONSIBILITIES
MANDREL
ASSEMBLY
TRACTOR
Always observe safety rules when performing any mainte-
nance.
BRAKE OPERATION
Iftractor requires more than six (6) feet stopping distance at
high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).
TIRES
•Maintain proper air pressure in alltires (See"PRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work-
ing properly. If your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the clutch/brake
pedal isfully depressed and attachement clutch control
is in the disengaged position.
• When the engine isrunning, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the attachment clutch is
engaged, any attempt bythe operator to leave the seat
should shut off the engine.
• The attachment clutch should never operate unless the
operator is in the seat.
BLADE CARE
Forbestresufts mower bladesmust bekept sharp, Replace
bent or damaged blades.
BLADE REMOVAL (See Fig. 8)
•Raise mower to highest position to allow access to
blades.
• Remove hex bolt, tockwasher and flat washer secudng
blade.
• Install new or resharpened blade with trailing edge up
towards deck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TRAILING
EDGE UP
CENTER
HOLE
LOCK WASHER STAR
/
_. FLAT WASHER
HEX BOLT
(GRADE 8)*
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: We do notrecommend sharpening blade - butifyou
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer).
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE J
/
5/8" BOLT BLADE
OR PiN
FIG. 9
15

CUSTOMER RESPONSIBILITIES
BATTERY
Your tractor has a battery charging system which issuffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger willextend itslife.
Keep battery and terminals clean.
Keep battery boltstight.
•Keep small vent holes open.
•Recharge at 6-10amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempttoopenor remove capsor
covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the
battery to "leak" power.
Disconnect BLACK batterycable first then RED battery
cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING BATFERY" in the
Service and Adjustments section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can
restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ, Select the oil's SAE viscosity grade
according to your expected operating temperatu re.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year ifthe tractor is not used for 25 hours inone year.
Check the crankcase oil level before starting the engine and
after each eight (8) hours of operation, Tighten oil fill cap/
dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 10)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
OIL DRAIN VALVE
CLOSED
POSITION
CAP TUBE
FIG. 10
Unlock drain valve by pushing inward and turning coun-
terclockwise.
• To open, pull out on the drain valve.
• After oil has drained completely, close and Iockthe drain
valve by pushing inward and turning clockwise untilthe
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
• Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
16

CUSTOMER RESPONSIBILITIES
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush or
compressed airto remove dirtand stubborn dried gum fibers.
ENGINE COOLING FINS (See Fig. 11)
Remove any dust, dirt or oil from engine cooling fins to
preventengine damage from overheating.
Remove screws from blower housing and lifthousing
and dipstick tube assembly off engine.
•Cover oilfill opening to prevent entry of dirt.
Use compressed air or stiff bristle brush tothoroughly
clean engine cooling fins.
To reassemble, reverse above procedure.
SCREWS BLOWER
HOUSING SCREWS
OIL FILL
TUBE
ASSEMBLY
ENGINE COOLING FINS SPARK
PLUG
FIG. 11
AIR FILTER (See Fig. 12)
Your engine willnot runproperlyusinga dirty air filter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
Slide foam pre-cleaner off cartridge.
Wash it in liquid detergent and water.
• Squeeze itdry in a clean cloth.
Saturate itin engine oil. Wrap it inclean, absorbent cloth
and squeeze to remove excess oil.
•If very dirty or damaged, replace pre-cleaner.
Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
Remove cartridge nut.
Carefully remove cartridge toprevent debris from enter-
ing carburetor. Clean base carefully to prevent debris
from entering carburetor.
Clean cartridge by tapping gently on flat surface. Ifvery
dirty or damaged, replace cartridge.
• Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRYCARTRIDGE.
COVER
KNOB -- /_
CARTRIDGE
COVEI _.......--"_NUT
_PAPER
FOAM J'_ I CARTRIDGE
PRE'CLEANER_BAS E
FIG. 12
17

CUSTOMER RESPONSIBILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as itcould create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER (See Fig. 13)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructingfuel flow to carburetor,
replacement isrequired.
• With engine cool, remove filter and plug fuel line sec-
tions.
•Place new fuel filter in position in fuel line with arrow
pointing towardscarburetor.
•Be sure there are no fuel line leaks and clamps are
properlypositioned.
•Immediately wipe up any spilled gasoline.
CLAMP
FUEL_ CLAMP
FILTER
FIG. 13
CLEANING
Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
18

SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PER FORMING ANY SERVICE OR ADJ USTMENTS:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
• Turn ignition key to "STOP" and remove key.
•Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 14)
Mower willbe easier to remove from the right side oftractor.
Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to its
lowest position.
Roll belt off engine pulley.
• Remove small retainer spring, and lift clutch spring off
pulley bolt.
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by re-
moving retainerspring.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
springs.
• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER DECK IS TO BE MOUNTED ON THE TRAC-
TOR, REMOVE THE FRONT LINKS AND HOOK THE
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.
SMALL RETAINER
SUSPENSION ARMS
TO INSTALL MOWER (See Fig. 14)
•Raise attachment lift lever to itshighest position.
Slide mower under tractorwith deflector shield to right
side of tractor.
•Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainer springs.
• Connect suspension arms to rear deck brackets and
secure with retainer springs.
• Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide
collar onto guide and secure with large retainer spring.
Install belt onto engine pulley.
, ._" SQUARE HOLE
ENGINE PULLEY
CLUTCH
LINK
ANTI-SWAY BAR SPRINGS
(BOTH SIDES)
HOUSING GUIDE LARGE
RETAINER
SPRING BRACKET SHIELD
Fig. 14
19

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING •
Adjust the mower whiletractor is parked on level ground or
driveway. Make sure tires are properly inflated(See"PROD-
UCT SPECIFICATIONS"section ofthis manual). Iftiresare
over or underinflated, you will not properly adjust your
mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 and 16)
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance"A" on
both sides of mower should be the same or within 1/4"
of each other.
• If adjustment is necessary, make adjustment on one
side of mower only.
• To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
Recheck measurements after adjusting.
BOTTOM EDGE BOTTOM EDGE
OF MOWER TO OF MOWER TO
LINE
FIG. 15
SUSPENSION
ARM
LIFT LINK
ADJUSTMENT NUT
FIG. 16
FRONT-TO-BACK ADJUSTMENT (See Figs. 17 and 18)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-
SIDE.
To obtain the best cutting results, the mower housing should
be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rearwhen the moweris in its highest position.
Checkadjustment on right side oftractor. Measure distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
• Before making any necessary adjustments, check that
both front links are equal in length.
• If links are not equal in length, adjust one link to same
length as other link.
• To lower front of mower loosen nut"E"on both front Inks
an equal number of turns.
When distance "D" is 1/8"to 1/2" Iowerat frontthan rear,
tighten nuts "F" against trunnion on both front links.
To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns. The two front links must remain
equal in length.
When distance"D" is1/8" to 1/2" lower atfront than rear,
tighten nut "F" against trunnion on both front links.
Recheck side-to-side adjustment.
,REL
FIG. 17
BOTH FRONT LINKS MUST BEEQUAL IN LENGTH
2O
FIG. 18
,,E,7
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 19)
The mower blade drive belt may be replaced withouttools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Place attachment clutch in "DISENGAGED" position.
• Move attachment liftlever forward to lower mower to its
lowest position.
Roll belt off engine pulley.
• Disconnect R.H. suspension arm from rear deck bracket
by removing retainer spring.
Work belt off both mandrel pulleys and idler pulleys.
•Pull belt away from mower.
BELT INSTALLATION -
Work new belt around both mandrel pulleys and idler
pulleys.
Install new belt into engine pulley grove.
Reconnect R.H. suspension arm and secure with re-
tainerspring.
• Make sure belt isin all pulley grooves and inside all belt
guides.