Weed Eater WET2242STC User manual

)
OWNER'S MANUAL
MODEL NO.WET2242STC
22.0 HP 42 Inch
LawnTractor
Assembly
• Operation
•Maintenance
• Service and Adjustments
•Storage
•Troubleshooting
•Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
|
WEEDEATER°
188313 6.5.03 MH
PRINTED IN U.S.A,

SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTI-ING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructionsin the
manual and on the machine before starting.
•Only allow responsibleadults,whoare familiarwith the
instructions, to operate the machine.
•Clear the area ofobjectssuchas rocks,toys,wire,etc.,
which could be pickedup and thrown bythe blade.
•Be sure the area isclear of other people before mow-
ing. Stop machine if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary.
Always lookdown and behindbefore and while back-
ing.
•Be aware ofthe mower discharge directionand do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
•Slow down beforeturning.
•Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Turn off blades when not mowing.
•Stop engine before removing grass catcher or un-
clogging chute.
•Mow only in daylightor good artificiallight.
•Do not operate the machine whileunder the influence
of alcohol or drugs.
•Watch for traffic when operating near orcrossingroad-
ways.
•Use extra care when loading or unloading the machine
into a trailer or truck.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
• Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust /engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopesare a majorfactor relatedto loss-of-controlandtipever
accidents,whichcanresultinsevereinjuryordeath. Allslopes
requireextracaution. Ifyoucannot back uptheslopeor ifyou
feel uneasyon if, do notmow it.
DO:
• Mow up and down slopes, not across.
•Remove obstacles such as rocks, tree limbs,etc.
•Watch for holes, ruts,or bumps. Uneventerrain could
overturn the machine. Tallgrass can hide obstacles.
•Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
•Followthe manufacturer's recommendationsfor wheel
weights or counterweights to improve stability.
•Useextra care withgrasscatchers orotherattachments.
These can change the stabilityof the machine.
•Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction. 2
• Avoid starting or stopping on a slope. Iftires lose trac-
tion, disengage thebladesand proceed slowlystraight
downthe slope.
DO NOT:
•Do not turn on slopes unless necessary, and then,
turnslowly and gradually downhill,if possible.
•Do notmow near drop-offs, ditches,or embankments.
The mower couldsuddenlyturn over ifawheel isover
the edge of acliffor ditch, or ifan edge caves in.
•Do not mow on wet grass. Reduced traction could
cause sliding.
•Donot try tostabilizethe machine by puttingyour foot
on the ground.
•Do not use grass catcher on steep slopes.
II1.CHILDREN
Tragicaccidentscanoccuriftheoperatorisnotalerttothepres-
enceofchildren. Childrenare often attractedto the machine
andthemowingactivity.Neverassumethatchildrenwillremain
whereyoulastsawthem.
•Keep children out of the mowing area and under the
watchfulcare of another responsibleadult.
•Be alert and turn machine off if children enter the
area.
• Before and when backing, look behind and down for
small children.
• Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra carewhen approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Neverstorethe machineorfuel containerinside where
there is an open flame, such as a water heater.
•Never run amachine inside a closed area.
•Keepnutsand bolts,especiallybladeattachment bolts,
tightand keep equipment in good condition.
•Nevertamper with safety devices. Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
•Stop and inspectthe equipment ifyou strikean object.
Repair,if necessary, before restarting.
•Never make adjustments or repairs with the engine
running.
• Grass catcher componentsare subjectto wear, dam-
age, and deterioration, which could expose moving
partsor allowobjectsto be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
•Mowerbladesare sharpand cancut.Wrapthe blade(s)
orwear gloves, and use extra caution when servicing
them.
•Check brake operation frequently. Adjustand service
as required.

SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
Be surethe area isclear of otherpeople before mowing.Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary.Always
lookdown and behind before and while backing.
Never carrychildren.They may fall offand be seriouslyinjured
or interfere with safe machine operation.
Keep childrenout ofthe mowing area and under thewatchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, lookbehind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks,tree limbs, etc.
Watch for holes, ruts,orbumps.Uneven terraincouldoverturn
the machine. Tall grass can hide obstacles.
Use slowspeed. Cheese a low gearso that youwill not have
to stop or shift while on the slope.
Avoid starting or stopping on aslope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill,disengage blades, shift
into reverse and beck down slowly.
Do notturn on slopes unless necessary, and then,turn slowly
and gradually downhill, if possible.
&WARNING: In order to prevent ac-
cidental starting when setting up,
transporting, adjusting or making re-
pairs, always disconnect spark plug
wire and place wire where it cannot
contact spark plug.
I_ WARNING: Do not coast down a hill |
I
in neutral, you may lose control of the I
tractor.
&WARNING: Tow only the attachments
that are recommended by and com-
ply with specifications of the manu-
facturer of your tractor. Use common
sense when towing. Operate only at
the lowest possible speed when on a
slope. Too heavy of a load, while on
a slope, is dangerous. Tires can lose
traction with the ground and cause you
to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known tothe State ofCalifornia tocause cancer and
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
3

PRODUCT SPECIFICATIONS
GASOLINECAPACITY 2.0 GALLONS
ANDTYPE: UNLEADEDREGULAR
OILTYPE (API-SF-SJ): SAE30 (above32°F)
SAE5W-30(below32°F)
OILCAPACITY: W/FILTER 5.0PINTS
W/O FILTER4.5 PINTS
SPARKPLUG: CHAMPIONRN4C
_AP: .030")
GROUNDSPEED(MPH): FORWARD:
tst 1.1
2nd 1.4
3rd 2.2
4th 3.3
5th 4.4
6th 4.9
REVERSE: 1.4
TIRE PRESSURE: FRONT: 14 PSI
REAR: 12 PSI
CHARGINGSYSTEM: 16 AMPS @3600RPM
BA'I-I'ERY: AMP/HR: 35
MIN.CCA: 280
CASESIZE: U1R
BLADEBOLTTORQUE: 27-35 FT.LBS.
CONGRATULATIONS on yourpurchase ofa newtractor.
Ithasbeen designed, engineered and manufacturedtogive
you the best possible dependability and performance.
Shouldyouexperience any problemyoucannoteasilyrem-
edy,please contactyournearest authorizedservicecenter/
department. We have competent, well-trainedtechnicians
and the propertools to service or repair thistractor.
Please read and retain this manual. The instructionswill
enable youto assemble and maintain yourtractorproperly.
Always observe the =SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and usingyour tractor.
• Followthe instructionsunder=Maintenance"and =Stor-
age" sections of this owner's manual.
WARNING: This tractor isequipped withan internalcom-
bustion engine and should not be used on or near any
unimprovedforest-covered, brush-covered orgress-covered
land unlessthe engine's exhaust system isequipped with
a spark arrester meeting applicable localor state laws (if
any). If a spark arrester is used, it should be maintained
in effectiveworking order by the operator.
A spark arrester for the muffler is available through your
nearestauthorized service center/department(See REPAIR
PARTS sectionof this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND ADJUSTMENTS ............................ 1823
STORAGE .................................................................... 24
TROUBLESHOOTING ............................................ 25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY ................................................................. 45
4

CONTENTS OF HARDWARE PACK
Steering Wheel
--- -Steenng
Wheel
Inse_
i I I i
Steenng
Boot
Steering
Extension
Shaft
Steering Wheel
Adapter
(1) Locknut112-20
®
(1) LargeFlatWasher (1) Locknut1/4-28
Seat
(1) Washer (_
17132x 1-3/16 x 12 Gauge
k_J (1) Lock
Washer 112
(1) Bolt
Slope Sheet
5

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure propertightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(2) 3/4" wrench Tire pressure gauge
Pliers
When right or left hand is mentioned in this manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
•Remove all accessible loose parts and parts cartons
from carton.
•Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slide extension shaft onto lower steering shaft. Align
mounting holes inextension and lowershafts and install
1/4 hex bolt and Iooknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
10-12 F'E.LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straightforward.
• Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
•Assemble large flat washer, 1/2 hex nut and tighten
securely.
•Snap steering wheel insert into center of steering
wheel.
•Remove protective materials from tractor hood and
grill,
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
INSKIDTHAT MAYPUNCTURETIRESWHERETRACTOR
ISTO ROLL OFF SKID.
WHEEL
BOOT
FIG. 1
6

ASSEMBLY
HOWTO SET UP YOUR TRACTOR
INSTALL SEAT (See Fig. 2)
Adjustseat beforetightening adjustment bolt.
Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
Pivotseat upwardand removefromthecardboardpack-
ing. Remove the cardboard packing and discard.
•Place seat on seat pan so head of shoulder bolt is
positionedover large slotted hole in pan.
Push downon seat toengage shoulder boltinslotand
pullseat towards rear of tractor,
Pivot seat and pan forward and assemble adjust-
ment bolt, Iockwasher and flat washer loosely,Do not
tighten
Lower seat intooperating positionand sit on seat,
•Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
•Get off seat without moving itsadjusted position.
Raise seat and tighten adjustment bolt securely.
\
SHOULDER
BOLT
FLAT WASHER
LOCKWASHER_
W
ADJUSTMENT
BOLT
FIG. 2
CHECK BATrERY (See Fig. 3)
Lift seat pan to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BAI-FERY" in MAINTENANCE section of this
manual for charging instructions).
SEAT PAN
LABEL
FIG. 3
NOTE: Youmay now rollor drive yourtractoroffthe skid.
Follow the appropriate instruction below to remove the
tractorfrom the skid.
TO ROLLTRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
•Press liftlever plunger and raise attachment lift lever
to itshighest position.
•Release parking brake by depressing clutch/brake
pedal.
• Place gearshiftlever in neutral (N) position.
•Roll tractorforward offskid.
• Remove banding holding deflector shield up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
_,WARNING: Beforestarting,read, understandand follow
all instructionsinthe Operation sectionofthis manual. Be
sure tractorisina well-ventilatedarea. Besure the area in
frontof tractorisclear of otherpeople and objects.
•Be sure all the above assemblysteps havebeen com-
pleted.
•Check engine oillevel and fillfuel tank with gasoline,
•Siton seat in operatingposition,depress clutch/brake
pedal and set the parking brake.
•Place gear shiftlever in neutral (N) position.
•Press lift lever plunger and raise attachment lift lever
to its highest position.
•Starttheengine.Afterengine hasstarted,movethrottle
controlto idle position.
•Depress clutch/brakepedal intofull=BRAKE" position
and hold. Move gearshift lever to 1st gear,
•Slowly release clutch/brake pedal and slowly drive
tractor off skid. •
• Apply braketo stop tractor, set parking brake and place
gearshift lever in neutral position.
•Turn ignition key to "OFF" position.
Continue with the instructions that follow.
7

ASSEMBLY
CHECKTIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housingshould be propedy
leveled. See=TO LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
cormctl_
CHECK BRAKE SYSTEM
Afteryoulearn howtooperateyourtractor, checktoseethat
the brake ispropedy adjusted. See =TOADJUST BRAKE"
in the Service and Adjustmentssection ofthis manual,
,/CHECKLIST
BEFORE YOUOPERATE AND ENJOY YOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEAND SATISFACTIONFROM THIS
QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructionshave been completed.
,/ No remaining loose parts in carton.
J Batteryis properly prepared and charged. (Minimum
1 hour at 6 amps).
/Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (Forshippingpurposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
•/Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
/Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
•/Engine oil is at proper level.
/Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
8

nOPERATION
el
These symbols may appear on your tractor or in literature supplied with the product Learn and understand their mean-
ing.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BA'rrERY REVERSE FORWARD
LIGHT MOWER HEIGHT MOWER LIFT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
&
&
&
could result in serious injury or
death. The safety alert symbol _lJ
is used to identify safety inform- --"-
ation about hazards which can i_r,_,
result in death, serious injury J_
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates ahazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9

OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractorto familiarize yourselfwith the locationsof various controlsand adjustments.
Save this manual for future reference.
IGNITION
ATTACHMENT SWITCH
CLUTCH LEVER
p
THROTFLFJ ,"
CHOKE
CONTROL ©
PLUNGER
ATrACHMENT
LIFT LEVER
CLUTCH/ o HEIGHT
BRAKE . -. ..... ._ ADJUSTMENT
LEVER
PEDAL "'_. .... -'"
PARING
BRAKE
GEAR SHIFT
LEVER
FIG. 4
Our tractors conform to the safety standards of the American NationalStandards institute.
ATTACHMENT CLUTCH LEVER -Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION -Turnsthe headlightson and
off.
THROTTLE/CHOKE CONTROL -Used for starting and
controllingengine speed.
CLUTCH/BRAKE PEDAL- Used fordeclutchingand brak-
ing the tractor and starting the engine.
PARKING BRAKE -Locks clutch/brake pedal into the
brake position.
GEARSHIFT LEVER - Selects the speed and direction
ofthe tractor.
ATFACHMENT LIFT LEVER - Used to raise, lower, and
adjustthe mower deck or other attachments mounted to
yourtractor.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changingits position.
IGNITION SWITCH -Used for starting and stopping the
engine.
10

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses. I
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Yourtractor isequipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first settingthe parking
brake willshut off the engine.
•Depress clutch/brake pedal into full "BRAKE" position
and hold.
•Place parking brake lever in"ENGAGED" positionand
releasepressurefrom blutch/brake pedal, Pedalshould
remain in"BRAKE" position. Make sure parkingbrake
willhold tractor secure.
ATrACHMENT CLUTCH
LEVER "ENGAGED"
THROTTLE/
o°K oL
POSITION I_\ ?....... _"
CLUTCH/BRAKE
PEOAL "DRIVE"
PosmoN
)OSITION
IGNITION KEY
_.
/. "DISENGAGED
-- POSITION
PARKING BRAKE
JENGAGED
POSITION
LEVER
PARKING BRAKE
"DISENGAGED"
PosmoN
FIG. 5
STOPPING (See Fig. 5)
MOWER BLADES -
•To stop mower blades,move attachment clutch lever
to =DISENGAGED" position.
GROUND DRIVE -
•To stop ground drive, depress clutch/brake pedal into
full =BRAKE"position.
•Move gearshift lever to neutral (N) position.
ENGINE -
•Move throttle controlto slow position.
NOTE: Failureto move throttlecontroltoslowpositionand
allowingengine to idle before stopping may cause engine
to =backfire".
•Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITIONOTHERTHAN "OFF"WILL CAUSETHE BATrERY
TO BEDISCHARGED,(DEAD).
NOTE: Under certain conditions when tractoris standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, at-
ways stop engine when stopping tractor on grass areas.
I_lk AUTION: Always stop tractor com- I
pletely,as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 5)
Always operate engine at full throttle.
•Operating engine at lessthan full throttlereduces the
battery charging rate.
Full throttleoffersthe best baggingand mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 5)
The directionand speed of movement is controlledbythe
gearshift lever,
•Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
• Move gearshift lever to desired position.
•Slowly release clutch/brake pedal to start move-
ment.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLIS.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 5)
The position of the attachment lift lever determines the
cutting height.
•Grasp liftlever.
•Press plungerwith thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heightsare measured fromthe groundtothe blade tip
withtheengine notrunning.These heightsareapproximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•The average lawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relativelyhigh;the second to desired height.
11

OPERATION
TO OPERATE MOWER (See Fig. 6)
Yourtractor isequipped with an operatorpresencesensing
switch. Any attempt bythe operatorto leave the seat with
the engine runningand the attachment clutchengaged will
shut offthe engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch control.
I_CAUTION: Do not operate the mower
• • without either the entire grass catcher,
on mowers so equipped,or thedeflector
shield in place.
"ENGAGED" POSITION
LIFT LEVER
HIGHPosmoN
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
PosmoN
SHIELD
FIG. 6
TO TRANSPORT
•Raise attachmentlifttohighestpositionwithattachment
liftcontrol.
•When pushingor towingyourtractor,be sure gearshift
lever is in neutral (N) position.
•Do not push or tow tractorat more than five (5) MPH.
NOTE: To protect hood from damage when transporting
your tractoron a truck or a trailer, be sure hood isclosed
and securedtotractor. Use an appropriate means oftying
hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
complywithspecifications ofthe manufacturerof your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
•The engine inyourtractor has been shipped,from the
factory,already filledwith summer weight oil.
•Check engine oilwith tractoron level ground.
•Remove oilfillcap/dipstick and wipe clean,reinsert the
dipstickand screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULL" mark on dipstickis roached. Do not overfill.
•For coldweather operation you shouldchange oilfor
easier starting (See =OILVISCOSITY CHAR'I='in the
Maintenance sectionof this manual).
•To change engine oil, see the Maintenance section in
this manual.
TO OPERATE ON HILLS
I
WARNING: Do not drive up or down I
hills with slopes greater than 15° and Ido not drive across any slope.
•Choose the slowest speed beforestartingup or down
hills.
•Avoid stoppingor changing speed on hills.
•If slowing is necessary, move throttle controllever to
slower position.
,, If stopping is absolutely necessary, pushclutch/brake
pedal quickly to brake position and engage parking
brake.
•Move gearshift lever to 1st gear. Be sure you have
allowed room for tractor to roll slightlyas you restart
movement.
• Torestart movement, slowlyrelease parkingbrake and
clutch/brake pedal.
• Make all turns slowly.
ADD GASOLINE
•Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valvelife). Do not mixoilwith gasoline. Purchase fuel
in quantitiesthat can be used within30 daystoassure
fuel freshness.
I_;ihli CAUTION: Wipe off any spilled oil or I
I
fuel. Do not store, spill or use gasoline I
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
12

OPERATION
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 5)
When starting the engine forthe first time or ifthe engine
has runout of fuel, it willtake extra crankingtime to move
fuel from the tank to the engine.
•Siton seat inoperating position,depress clutch/brake
pedal and set parking brake.
•Place gear shift lever in neutral (N) position.
•Move attachment clutchto "DISENGAGED" position.
•Move throttle controlto choke (l"d) position.
NOTE: Before starting, road the warm and cold starting
proceduresbelow.
•Inserfkeyintoignitionandturnkeyclockwiseto"START'
position and release key as soon as engine starts.
Do not run starter continuouslyfor more than fifteen
secondsper minute. Ifthe engine does not start after
severalattempts, movethrottlecontroltofast position,
wait afew minutes and try again. If engine stilldoes
not start, move the throttle controlbackto the choke (
I\1)positionand retry.
WARM WEATHER STARTING (50° Fand above)
• When engine starts, move the throttle control to the
fast position.
•The attachmentsand grounddrivecan nowbe used. If
theenginedoes not acceptthe load, restartthe engine
and allowitto warm upfor one minuteusingthe choke
as describedabove.
COLD WEATHER STARTING ( 50° F and below)
• When enginestarts, allowenginetorun withthe throttle
controlin the choke (1",1)positionuntilthe engine runs
roughly,then move throttlecontroltofast position.This
may require an engine warm-up period from several
secondsto several minutes, depending on the tem-
perature.
•The attachments can also be used duringthe engine
warm-up period.
NOTE: If at ahigh altitude (above 3000 feet) or in cold
temperatures (below32 F) thecarburetorfuel mixture may
need tobe adjustedfor best engine performance. See "TO
ADJUST CARBURETOR" inthe Service and Adjustments
sectionofthis manual.
MOWING TIPS
•Mowershouldbe properlyleveledfor bestmowingper-
formance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments sectionof this manual.
•The left hand side of mower should be used for trim-
ming.
•Drive so that clippings are discharged ontothe area
that has been cut. Have the cutarea tothe rightofthe
machine. This willresultin a more even distributionof
clippingsand more uniformcutting.
When mowinglargeareas, startbyturningtotherightso
thatclippingswilldischargeaway from shrubs,fences,
driveways, etc. After one or two rounds, mow in the
oppositedirection makinglefthandturnsuntilfinished
(See Fig. 7).
I-
]L J
FIG. 7
•If grass isextremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cutrelatively high;the secondto the
desired height.
• Do not mow grass when it iswet. Wet grass willplug
mower and leave undesirableclumps. Allowgrass to
dry before mowing.
•Always operate engine at full throttle when mow-
ing to assure better mowing performanceand proper
discharge of material. Regulate ground speed byse-
lecting a low enough gear to give the mower cutting
performance as well as the qualityof cutdesired.
•When operating attachments, select aground speed
that will suitthe terrain and give best performanceof
the attachment being used.
13

MAINTENANCE
MAINTENANCE SCHEDULE ___ ,/__
FILLIN DATE S/_/_O_/
AS YOU COMPLETE /___y
REGU BSERV,CE / SE.V,OE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
TInterlock Systems I_
RCheck for Loose Fasteners ikf Q#f's
CA SharpenlReplaceMower Blades _3
TLubrication Chart
0 Check Battery Level
RClean Battery and Terminals I1_ V'
Check Transaxle Cooling v'
Check V-Baits V'
Check Engine Oil Level _ qJ_
Change Engine Oil (with oil filter) V'1.2 IJ##
EChange Engine Oil (without oil filter) I_1._
N Clean Air Filter _V':
G Clean Air Screen
NI Inspect Muffler/Spark Arrester V'
EReplace Oil Filter (If equipped) _2
Clean Engine Cooling Fins _2
Replace Spa_ Plug I## V'
Replace Air Filter Paper Cartridge Ik#'2 i
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2-Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenaLnce-fme battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overUghten,
GENERAL RECOMMENDATIONS
The warranty onthistractor does not cover itemsthat have
been subjected tooperator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
propedy maintain your tractor.
All adjustments in the Service and Adjustments section
of this manual should be checked at least once each
season.
•Once a year you should replace the spark plug,clean
orreplace airfilter, and checkbladesand beltsfor wear,
A new spark plugand clean air filter assure properair-
fuel mixture and help your engine run better and last
longer,
BEFORE EACH USE
•Check engine oil level.
•Check brake operation,
• Check tire pressure.
•Check operator presence and
interlock systemsfor proper operation.
•Check for loose fasteners.
LUBRICATION CHART
'LE ZERK
_)FRONT WHEEl. '_)FRONTWHEEL
BEARING BEARING ZERK
14
_J
(_)SAE 30 OR lOW30 MOTOR OIL
_)GENERAL PURPOSE GREASE
(_)REFERTO MAINTENANCE =ENGINE" SECI1ON
PIVOTS
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATFRACT DUST AND DIRT THAT WILL SHORTEN THE UFE OF
THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE
LUBRICANT SPARINGLY.

MAINTENANCE
TRACTOR
Always observe safety rules when performing any main-
tenance.
BRAKE OPERATION
If tractorrequires more than six (6) feet stopping distance
at highspeed inhighestgear, then brake mustbe adjusted.
(See "TOADJUST BRAKE"in the Service and Adjustments
section of this manual).
TIRES
Maintainproperair pressureinalltires (See"PRODUCT
SPECIFICATIONS" section of this manual).
• Keeptiresfree ofgasoline, oil, or insect controlchemi-
calswhichcan harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and
otherhazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresence and interlocksystems are work-
ing properly.Ifyourtractordoes notfunction as described,
repair the problem immediately.
•The engine should not start unless the clutch/brake
pedalisfullydepressed and attachement clutchcontrol
isin the disengaged position.
•Whentheengineisrunning,any attemptbythe operator
to leave the seat withoutfirstsetting the parkingbrake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat shouldshut offthe engine.
•The attachment clutch should never operate unless
theoperator is in the seat.
BLADE CARE
Forbestresultsmowerbladesmust be keptsharp. Replace
bent or damaged blades,
BLADE REMOVAL (See Fig. 8)
•Raise mower to highest position to allow access to
blades.
•Removeblade bolt,teckwasher andflat washersecuring
blade.
•Installnew or resharpened blade with trailingedge up
towardsdeck as shown.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•Reassemble blade belt, lock washer and flat washer
in exact order as shown.
•Tighten blade belt securely (27-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
TRAILING
EDGE UP BLADE MANDREL
ASSEMBLY
HOLE
LOCK WASHER STAR
/
_P_""_ BLADE BOLT (GRADE 8)*
"A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTiRED BY SIX LINES OHTHE BOLT HEAD.
FIG. 8
TO SHARPEN BLADE (See Fig. 9)
NOTE: We do not recommend sharpening blade -but if
you do, be sure the blade isbalanced.
Cars should betaken to keepthe blade balanced. An un-
balanced blade wiltcauseexcessivevibrationand eventual
damage to mower and engine.
•The blade can be sharpened with a file or on agrind-
ing wheel. Do not attempt to sharpen while on the
mower.
•To checkblade balance, you willneed a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructionssupplied with
balancer.)
NOTE: Do notuse a nailforbalancing blade. The lobesof
the center hole may appear to be centered, but are not.
•Slidebladeontoan unthrsadedportionofthesteelbolt
or pin and holdthe belt or pinparallelwith the ground.
If blade is balanced, it shouldremain in a horizontal
position. Ifeither end of the blade movesdownward,
sharpen the heavy end untilthe blade isbalanced.
OR PIN _
FIG. 9
BATTERY
Yourtractorhasa batterycharging systemwhichissufficient
for normal use. However, periodicchargingofthe battery
with an automotive charger willextend its life.
•Keep battery and terminals clean.
•Keep battery belts tight.
•Keep small vent holesopen.
•Recharge at 6-10 amperes for I hour.
NOTE: The odginal equipment battery on yourtractor is
maintenance free. Do notattemptto openor removecaps
or covers. Adding or checking level of electrolyte is not
necessary.
15

MAINTENANCE
TO CLEAN BATTERY AND TERMINALS OILDRAINVALVE
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
•Reinstall battery (See "REPLACING BATTERY" in the
Service and Adjustment section of this manual).
V-BELTS
CheckV-belts fordeteriorationand wearafter100 hoursand
replace ifnecessary.The belts are not adjustable.Replace
belts if they begin to slipfrom wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrictcooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil's SAE viscositygrade
according to your expected operating temperature.
SAE VISCOSITY GRADES
30 3_ 40 60 80 1(;0
_o -20 -10 0 ;0 _0 _ ,o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
RG. 10
NOTE: Although multi-viscosityoils(5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oilconsumptionwhen used above
32°E Check yourengine oillevel more frequentlytoavoid
possible engine damage from runninglow on oil.
Change the oilafter every 50 hoursofoperation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oilfill
cap/dipstick securely each time you checkthe oillevel.
TO CHANGE ENGINE OIL (See Figs. 10 and 11)
Determine temperature range expected beforeoilchange,
All oilmust meet API service classificationSF-SJ.
•Be sure tractor is on level surface.
•Oil will drain more freely when warm.
•Catch oil in a suitable container.
•Remove oilfillcap/dipstick. Be careful notto allowdirt
to enter the engine when changing oil.
• Remove yellow cap from end ofdrainvalve and install
the drain tube onto the fitting.
CLOSED
AND
LOCKED
PosmoN
DRAIN
TUBE
FIG. 11
• Unlock drain valve by pushing inward and turning
counterclockwise.
• To open, pull out on the drain valve.
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
=PRODUCT SPECIFICATIONS" section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean witha wire brush
or compressed air to remove dirtand stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using adirty air filter.
Service air cleaner more often under dusty conditions.
See Engine Manual.
ENGINE OIL FILTER
Replace the engine oilfilter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operatingthe enginewith a blocked grassscreen,
dirtyorplugged coolingfins,and/orcooling shrouds removed
will cause engine damage due to overheating.
16

MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or dam-
age.
SPARK PLUGS
Replacespark plugsat the beginningofeach mowingsea-
sonor afterevery 100 hours ofuse, whichever comesfirst,
Spark plug type and gap setting is shown in "PRODUCT
SPECIFICATIONS" sectionof this manual.
IN-LINE FUEL FILTER (See Fig. 12)
The fuelfiltershouldbe replaced once each season, Iffuel
filterbecomes clogged, obstructingfuel flowto carburetor,
replacement isrequired.
•With engine cool, remove filterand plugfuel linesec-
tions.
• Place newfuel filter in position in fuel line with arrow
pointingtowards carburetor,
•Be sure there are no fuel line leaks and clamps are
properlypositioned.
•Immediatelywipe up any spilledgasoline.
CLAMP CLAMP
FUEL
FILTER
FIG. 12
CLEANING
•Clean engine, battery, seat, finish, etc. of all foreign
matter.
•Keepfinishedsurfaces and wheels free ofall gasoline,
oil, etc.
•Protectpainted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unlessthe engine and trans-
missionare covered to keep water out.Water in engine or
transmissionwillshorten the usefullifeofyourtractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash fromtractor and mower.
17

SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
•Depress clutch/brake pedal fully and set parking brake,
•Place gearshift lever in neutral (N) position,
•Place attachment clutch in "DISENGAGED" position.
•Turn ignition key to "STOP" and remove key.
•Make sure the blades and all moving parts have completely stopped.
•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 13)
Mower willbe easier toremove from the right side of trac-
tor,
•Place attachment clutchin "DISENGAGED" position.
• Move attachment lift lever forward to lower mower to
its lowest position.
•Roll belt off engine pulley.
• Remove small retainer spring, and remove clutch spdng
off pulley bolt.
•Remove large retainer spring, slide collar off and push
housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by ra-
moving retainer spdng.
• Disconnect suspension arms from rear deck brackets
by removing retainer springs.
• Disconnect front links from deck by removing retainer
spdngs.
• Raise lift lever to raise suspension arms. Slide mower
out from under tractor.
IMPORTANT: IF ANA'I-I'ACHMENT OTHER THAN THE MOWER
DECK ISTO BE MOUNTED ON THE TRACTOR, REMOVE THE
FRONT LINKSAND HOOKTHE CLUTCH SPRING INTOSQUARE
HOLE IN FRAME.
TO INSTALL MOWER (See Fig. 13)
Raise attachment lift lever to its highestposition.
•Slide mower undertractorwith deflectorshield to right
side of tractor.
• Lower lift lever to itslowest position.
•Connect front links to mower deck and secure with
retainer springs..
Connect suspensionarms to rear deck brackets and
secure with retainersprings.
•Connect anti-swaybar to chassis bracket and secure
with retainer spring.
•Pushclutchcable housingguide intobracket,slidecol-
lar onto guide and secure with large retainer spring.
•Placeflatwasher and clutchspdng on idlerpulley bolt
and secure with small retainer spring.
•Installbelt ontoengine pulley.
FLAT WASHER
CLUTCHSPRING
FRONT UNK
COLLAR
RETAINER SPRINGS
(BOTH SIDES)
HOUSING GUIDE RETAINER
SPRING
DEFLECTOR SHIELD
FIG. 13
18

SERVICE AND ADJUSTMENTS
TO LEVEL MOWER HOUSING
Adjustthe mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not propedy adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 14 and 15)
• Raise mower to its highest position.
• Atthe midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance "A"
on both sides of mower should be the same or within
1/4" of each other.
•If adjustment is necessary, make adjustment on one
side of mower only.
•To raise one side of mower, tighten liftlink adjustment
nuton that side.
•To lowerone side of mower, loosen liftlinkadjustment
nuton that side.
NOTE: Eachfullturn ofadjustment nut willchange mower
height about 1/8".
• Recheck measurements after adjusting.
BOTTOM EDGE BO'I-rOM EDGE
OF MOWER 1"O OF MOWER TO
o.oo o\ /o.oo.o
FIG. 14
NK
TMENT NUT
FIG. 15
FRONT-TO-BACK ADJUSTMENT (See Figs. 16 and 17)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE
FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
To obtain the best cuffing results, the mower housing
shouldbe adjusted so that the front is approximately 1/8"
to 112"lowerthan the rear when the mower isin its high-
est position.
Checkadjustmenton rightside oftractor. Measure distance
"D" directlyin front and behindthe mandrel at bottomedge
of mower housing as shown.
• Beforemaking any necessary adjustments, checkthat
bothfront linksare equal in length.
•If linksare not equal in length, adjust one linkto same
length as other link.
•To lower front of mower loosen nut "E" on both front
links an equal number ofturns.
• When distance "D" is 1/8" to 1/2" lowerat front than
rear, tighten nuts =F" against trunnion on both front
links.
• To raise front of mower, loosen nut "F"from trunnion on
both front links. Tighten nut "E" on both front links an
equal number ofturns. The two front links must remain
equal in length.
When distance=D"is 1/8"to 1/2"lower atfront than rear,
tighten nut "F" against trunnion on both front links.
• Recheck side-to-side adjustment.
MANDREL
FIG. 16
BOTHFRONTUNKS MUSTBEEQUALIN LENGTH
FRONT UNKS
NUT =E"
FIG. 17
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 18)
The mower bladedrivebelt may be replaced withouttools,
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
•Remove mower from tractor (See "TO REMOVE
MOWER" in this sectionofthis manual).
•Work belt off bothmandrel pulleysand idler pulleys.
•Pull belt away from mower.
BELT INSTALLATION -
•Install new belt in reverseorder of removal.
•Make sure belt is in all pulley grooves and inside all
belt guides.
•Install mower in reverse order of removal instruc-
tions.
19

SERVICE AND ADJUSTMENTS
IDLER PULLEYS WITH PARKINGBRAKE"ENGAGED"
MANDREL PULLEYS
FIG. 18
TO CHECK AND ADJUST BRAKE (See Fig.
19)
Yourtractor is equipped with an adjustable brake system
which ismounted on the right side ofthe transaxle.
Iftractor requires more than five (5) feet to stop at highest
speed in highest gear on alevel, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
•Parktractor on alevel, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
•Place gear shift lever in neutral (N) position.
The rearwheels must lockand skidwhen youtrytomanually
pushthe tractorforward. Ifthe rear wheels rotate,the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
• Depress clutch/brake pedal all the way down and en-
gage parking brake.
•Measure distance between brake operating arm and
nut "A"on brake rod.
•Ifdistance isotherthan 1-1/2", loosenjam nutand turn
nut "A" until distance becomes 1-1/2". Retightenjam
nut against nut "A".
•Roadtesttractorfor properstoppingdistanceas stated
above. Readjust if necessary. If stopping distanceis
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact aqualified service center.
NUT =A"
FIG. 19
TO REPLACE MOTION DRIVE BELT
(See Fig. 20)
Parkthe tractoron level surface. Engage parking brake.
Forassistance, there is a belt installationguide decal on
bottomside of leftfootrest.
BELTREMOVAL -
• Remove mower (See "TO REMOVE MOWER" in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
• Remove belt from stationary idler and clutching idler.
• Remove belt downward from around engine pulley.
• Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle pulley by deflecting belt keep-
ers.
• Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
• Carefully work new belt down between transaxle belt
keepers and ontothe inputpulley.
•Slide belt intothe center span keeper.
•Pullbelttoward frontoftractor and rollaround the top
groove ofengine pulley.
Install belt through stationary idler and clutching
idler.
•Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See "TO INSTALL MOWER" inthis sec-
tionof manual).
2O