WEG CFW-11 Series User manual

External Power Supply for Control in
24 Vdc - KVDC-CFW11-2
Fuente de Alimentación Externa para
Control en 24 Vdc - KVDC-CFW11-2
Fonte de Alimentação Externa para
Controle em 24 Vdc - KVDC-CFW11-2
CFW-11/CFW70X
Installation Guide
Guía de Instalación
Guia de Instalação
Motors | Automation | Energy | Transmission & Distribution | Coatings

Summary/Índice
EnglishEspañolPortuguês
SUMMARY
1 INVERTER MODELS TO BE USED WITH........................................5
2 BULLETIN OF MATERIALS...............................................................5
3 PROCEDURES TO INSTALL THE KIT ON THE INVERTER............7
3.1 FRAME SIZES D, F, G AND H................................................................. 7
4 LABEL.............................................................................................. 20
5 CHECK AFTER INSTALLATION .................................................... 20
ÍNDICE
1 CONVERTIDORES COMPATIBLES................................................21
2 LISTA DE MATERIALES ..................................................................21
3 PROCEDIMIENTOS PARA INSTALAR EL KIT EN EL
CONVERTIDOR.................................................................................. 23
3.1 TAMAÑOS D, F, G Y H .......................................................................... 23
4 ETIQUETA ....................................................................................... 36
5 INSPECCIÓN TRAS LA INSTALACIÓN ........................................ 36
ÍNDICE
1 INVERSORES COMPATÍVEIS.........................................................37
2 LISTA DE MATERIAIS......................................................................37
3 PROCEDIMENTOS PARA INSTALAR O KIT NO INVERSOR...... 39
3.1 MECÂNICAS D, F, G E H....................................................................... 39
4 ETIQUETA ........................................................................................52
5 INSPEÇÃO APÓS A INSTALAÇÃO.................................................52

CFW-11/CFW70X | 5
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
NOTE!
This guide provides information for the installation of KVDC kit on the CFW-11
inverter without the suffix W (CFW-11) or W1 (CFW70X) in their description.
The KVDC-CFW11-2 is an optional component of the inverter, therefore, it cannot be sold to
end users or integrators separately.
It must always be installed by the WEG branch or WEG distributor, otherwise, the end user will
lose the warranty for opening the inner parts of the inverter.
1 INVERTER MODELS TO BE USED WITH
Applicable to the following models:
CFW-11 frame size D 690 V.
CFW70X frame size D 600 V.
CFW-11 frame sizes F, G and H.
2 BULLETIN OF MATERIALS
(a) VDCx Electronic Board (b) Metal Spacers (c) Plastic spacers
(d) Insulation for the board (e) Clamp for ribbon-cable (f) Plastic covers for
ribbon-cable connector

6 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
(g) M3 Screw (h) Ribbon-cable 160 mm (i) Ribbon-cable 260 mm
(j) Ribbon-cable 533 mm (k) Labels
Figure 1: Content of KVDC-CFW11-2 kit
Select the parts to be assembled on the inverter according to table 1; there are differences
according to the models.
Table 1: Items to be assembled according to the inverter model
Description
Quantity by Inverter Model1(UN)
CFW-11/
CFW70X CFW-11
Frame Size D Frame Size F Frame Size G Frame Size H
VDCx Electronic Board (a) 1 1 1 1
Metal spacer 28 mm (b) 2 3 3 2
Plastic spacer 28 mm (c) 2 1 1 2
Insulation for the board (d) 1 1 1 1
Clamp for ribbon-cable (e) 1 1 1 1
Plastic cover for ribbon-cable
connector (f) 2 2 2 2
M3 Screw2(g) 2 3 3 2
Ribbon-cable 160 mm (h) 1 - - 1
Ribbon-cable 260 mm (i) - 1 - -
Ribbon-cable 533 mm (j) - - 1 1
Label (k) 2 2 2 2
Notes:
1For information on the inverter frame size, check the technical specification table (table 8.1 on the user’s manual of the CFW-11 and tables
B.1 and B.2 on the user’s manual of the CFW700 / CFW701).
2In case of replacement of the existing screw is needed.

CFW-11/CFW70X | 7
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
3 PROCEDURES TO INSTALL THE KIT ON THE INVERTER
3.1 FRAME SIZES D, F, G AND H
Step Actions/Instructions
1
Frame sizes D, F, G and H
Remove the HMI.
2
Frame sizes D, F, G and H
Loosen the two screws on the front cover of the control rack and remove it.

8 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
3
Frame sizes D, F, G and H
Remove the two screws at the ends of the lower front cover and remove it.
4
Only frame size H
Remove the two screws at the ends of the upper cover and remove it.
5
Only frame sizes F and G
Remove the plastic cover on the connector and the ribbon-cable.
Be careful not to damage the components on the board close to the connector.

CFW-11/CFW70X | 9
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
6
Only frame sizes D and H
Loosen the ground flexible braid on the screening plate.
7
Only frame sizes D and H Only frame sizes F and G
Remove the ground cable from XC98 of the
vertical board of the control board, the plastic
cover on the connector and the ribbon-cable.
Be careful not to damage the components on
the board close to the connector.
Note: this cable was added during the CE
certification. Some drives do not have this cable.
Using a screwdriver, release the control rack;
releasing the four locks.

10 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
8
Only frame size H
Loosen the screw and the flat cable of the safety stop board as indicated.
9
Only frame size D Only frame sizes F and G
Loosen the two screws in the upper part
of the top front cover, then remove the two
screws in the lower part of the same cover.
Remove the upper front cover.
Loosen the two screws in the upper part
of the top front cover, then remove the two
screws in the lower part of the same cover.
Pass the control rack through the opening on
the top front cover and remove the cover.
10
Only frame size H
Loosen the four screws at the ends and remove the central cover.

CFW-11/CFW70X | 11
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
11
Only frame sizes F and G
Remove the ground cable from J7 connector on the power interface board (DFO2x).
12
Only frame sizes F and G Only frame size H
Remove the three ground screws from the
power interface board (DFO2x) as indicated.
Note: some inverters do not feature the
lower left ground point.
Remove the two ground screws from the
power interface board (IPHx) as indicated.

12 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
13
Frame size D Frame sizes F and G
Fit the plastic spacer (c) as indicated.
Note: the metal spacers are assembled at
the factory.
Screw the metal spacers (b) where previously
the ground screws where located and fit the
plastic spacer (c) as indicated.
Note: some inverters do not feature the lower
left ground point; in this case, assemble only
two metal spacers.
14
Only frame size H
Screw the metal spacers (b) where the grounding screws were, and fit in the plastic spacers
(c) as indicated.
15
Frame sizes F, G and H
Remove the ferrite by loosening the two screws as indicated.

CFW-11/CFW70X | 13
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
16
Frame sizes F, G and H
Frame size F and G:
Remove the 160-mm ribbon-cable connected to connector XC60 of the power interface
board (DFO2x) and connect the 260-mm ribbon-cable (i) to this connector XC60. Fit the
ferrites on the ribbon-cable and tighten the two screws.
Frame size H:
Remove the 380-mm ribbon-cable connected to connector XC60 of the power interface
board (IPHx) and connect the 160-mm ribbon-cable (i) to this connector XC60. Fit the ferrites
on the ribbon-cable and tighten the two screws.
17
Only frame sizes F and G
Fold the ribbon-cable as indicated.
18
Frame sizes D and H Frame sizes F and G
Position and fit the insulation (d) on the spacers.

14 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
19
Frame size D and H Frame sizes F and G
Fit the VDCx board (a) over the plastic spacer
and tighten the two screws (g) on the VDCx
board on the metal spacers.
Note: the inverters of frame size H have 2
plastic spacers.
Fit the VDCx board (a) over the plastic spacer
and tighten the three screws (g) on the VDCx
board on the metal spacers.
Note: if a metal spacer is not assembled,
one screw is not used.
20
Frame size D and H Frame sizes F and G
Fit the ribbon-cable to the XC60A connector (P11x/IPHx/DFO2x) of the VDCx board and fit
the plastic cover (f) on this connector.

CFW-11/CFW70X | 15
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
21
Frame size D Frame size F Frame size G and H
- Connect the supplied 160-mm ribbon-
cable (h) to the XC60 connector (CC11x) and
snap the plastic cover on.
- Fasten the clamp, fixing the ribbon-cables
as indicated.
Make sure the position of the ribbon cable is
as shown in the figure.
Ribbon-cable 160 mm Ribbon-cable 533 mm (j)
Fit the ribbon-cable according to length and
indication above, and then fit the plastic cover
(f) on the connector, on the VDCx board.
Make sure the position of the ribbon cable is
as shown in the figure.
22
Frame sizes F and G Frame sizes D and H
Fasten the clamp (E), fixing the ribbon-cables as indicated.

16 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
23
Frame size G Frame size H
Fold the ribbon-cable as indicated.
24
Only frame size H
Assemble the central cover, position the ground flexible cable in the lower right fastening
point, and fasten the four screws at the ends.
25
Only frame size F Frame sizes G and H
Fit the ribbon-cable and the plastic cover to the connector.

CFW-11/CFW70X | 17
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
26
Only frame sizes F and G
Fit the ground cable to J7 connector on the power interface board (DFO2x).
Note: check the connection of J7-XC98 cable, between the power interface board (DFO2x)
and the control board (CC11x).
27
Frame size D Frame sizes F and G
Assemble the upper front
cover.
Fit in the top front cover and pass the control rack through
the opening on the cover.
28
Only frame size H
Connect the flat cable and fasten the screw of the safety stop board as indicated.

18 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
29
Only frame sizes D and H
Fit the ribbon-cable, the plastic cover on the
connector and ground cable to the XC98
connector of the vertical board of the control
board.
Fit the ground flexible braid on the lower
point on the screening plate of the control
board.
30
Only frame sizes F and G
Position the ground flexible braid in the lower right fixation point of the top front cover.
31
Frame size D Frame sizes F, G and H
Tighten the four screws of the top front cover.
Tighten the four screws of the top front cover
(the ground flexible braid must be fastened
together on the right side as shown in the
previous step).

CFW-11/CFW70X | 19
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
Step Actions/Instructions
32
Only frame size H
Fit in the upper cover and fasten the two screws at the ends.
33
Frame sizes D, F, G and H
Fit in the lower cover and tighten the two screws at the ends of the lower front cover.
34
Frame sizes D, F, G and H
Fit in the front cover of the control rack, tighten the two screws and fit the HMI in.
Figure 2: Instructions to assemble the KVDC kit on the inverters with frame size D, F and G

20 | CFW-11/CFW70X
External Power Supply for Control in 24 Vdc - KVDC-CFW11-2
English
4 LABEL
Put the two labels (k) supplied with the product after installing the kit on the inverter.
Those labels indicate that the inverter features the KVDC kit, which was not supplied from factory.
The labels must be put next to the product identification labels: one close to the big label, located
on the side of the inverter, and the other close to the label located under the HMI.
Side of the inverter Under the HMI
Figure 3: Suggested location to put up the labels supplied with the KVDC kit
5 CHECK AFTER INSTALLATION
After the installation of the kit in the inverter is concluded, power up the inverter and see if the
content on the parameter P0029 (Configuration of Power Hardware), on the bit 10 = 0.
For a description of the inverter operation with the KVDC kit refer to the user’s manual in the
chapter for optional items.