Allen-Bradley ControlLogix 1756-PA75/B User manual

Publication 1756-IN596A-EN-P - December 2004
Installation Instructions
ControlLogix Power Supplies
Catalog Numbers 1756-PA75/B, 1756-PB75/B
Use this publication when installing the ControlLogix™ power supplies.
You mount a non-redundant power supply directly on the left end of the
ControlLogix chassis, where it plugs directly into the backplane. The power supply
provides power for all modules installed in the chassis.
For more information on: See page:
Environment and Enclosure 3
Prevent Electrostatic Discharge 3
North American Hazardous Location Approval 5
Preparing for Installation 7
Installing the Power Supply 7
Connecting Equipment Protective Earth Ground 9
Verifying Grounding Configuration 10
Connecting Power 11
Removing the Protective Label 12
Activate the Power Supply 12
Understanding Input Power Requirements and Transformer Sizing 13
Troubleshooting the Power Supply 14
Specifications 15

2ControlLogix Power Supplies
Publication 1756-IN596A-EN-P - December 2004
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment.
Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication
SGI-1.1 available from your local Rockwell Automation sales office or online at:
http://www.ab.com/manuals/gi describes some important differences between solid state equipment and
hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of
uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves
that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot
assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING Identifies information about practices or circumstances that can cause an explosion in a
hazardous environment, which may lead to personal injury or death, property damage,
or economic loss.
IMPORTANT Identifies information that is critical for successful application and understanding of the
product.
ATTENTION Identifies information about practices or circumstances that can lead to personal injury
or death, property damage, or economic loss. Attentions help you:
•identify a hazard
•avoid a hazard
•recognize the consequence
SHOCK HAZARD Labels may be located on or inside the drive to alert people that dangerous voltage may
be present.
BURN HAZARD Labels may be located on or inside the drive to alert people that surfaces may be
dangerous temperatures.

ControlLogix Power Supplies 3
Publication 1756-IN596A-EN-P - December 2004
Environment and Enclosure
Prevent Electrostatic Discharge
ATTENTION This equipment is intended for use in a Pollution Degree 2
industrial environment, in overvoltage Category II applications (as
defined in IEC publication 60664-1), at altitudes up to 2000 meters
without derating.
This equipment is considered Group 1, Class A industrial
equipment according to IEC/CISPR Publication 11. Without
appropriate precautions, there may be potential difficulties
ensuring electromagnetic compatibility in other environments due
to conducted as well as radiated disturbance.
This equipment is supplied as "open type" equipment. It must be
mounted within an enclosure that is suitably designed for those
specific environmental conditions that will be present and
appropriately designed to prevent personal injury resulting from
accessibility to live parts. The interior of the enclosure must be
accessible only by the use of a tool. Subsequent sections of this
publication may contain additional information regarding specific
enclosure type ratings that are required to comply with certain
product safety certifications.
NOTE: See NEMA Standards publication 250 and IEC publication
60529, as applicable, for explanations of the degrees of protection
provided by different types of enclosure. Also, see the appropriate
sections in this publication, as well as the Allen-Bradley
publication 1770-4.1 ("Industrial Automation Wiring and
Grounding Guidelines"), for additional installation requirements
pertaining to this equipment.
ATTENTION This equipment is sensitive to electrostatic discharge, which can
cause internal damage and affect normal operation. Follow these
guidelines when you handle this equipment:
•Touch a grounded object to discharge potential static.
•Wear an approved grounding wriststrap.
•Do not touch connectors or pins on component boards.
•Do not touch circuit components inside the equipment.
•If available, use a static-safe workstation.
•When not in use, store the equipment in appropriate
static-safe packaging.

4ControlLogix Power Supplies
Publication 1756-IN596A-EN-P - December 2004
European Hazardous Location Approval
If you install the module in a European Zone 2 location, consider:
European Zone 2 Certification (The following applies when the product
bears the EEx Marking)
This equipment is intended for use in potentially explosive atmospheres as
defined by European Union Directive 94/9/EC.
The LCIE (Laboratoire Central des Industries Electriques) certifies that this
equipment has been found to comply with the Essential Health and Safety
Requirements relating to the design and construction of Category 3 equipment
intended for use in potentially explosive atmospheres, given in Annex II to this
Directive. The examination and test results are recorded in confidential report
No. 28 682 010.
Compliance with the Essential Health and Safety Requirements has been
assured by compliance with EN 50021.
IMPORTANT When using this product, also consider the following:
•This equipment is not resistant to sunlight or other sources
of UV radiation.
•The secondary of a current transformer shall not be
open-circuited when applied in Class I, Zone 2
environments.
•Equipment of lesser Enclosure Type Rating must be
installed in an enclosure providing at least IP54 protection
when applied in Class I, Zone 2 environments.
•This equipment shall be used within its specified ratings
defined by Allen-Bradley.
•Provision shall be made to prevent the rated voltage from
being exceeded by transient disturbances of more than
40% when applied in Class I, Zone 2 environments.

ControlLogix Power Supplies 5
Publication 1756-IN596A-EN-P - December 2004
North American Hazardous Location Approval
The following information applies
when operating this equipment in
hazardous locations:
Informations sur l’utilisation de
cet équipement en
environnements dangereux :
Products marked “CL I, DIV 2, GP A,
B, C, D” are suitable for use in Class I
Division 2 Groups A, B, C, D,
Hazardous Locations and
nonhazardous locations only. Each
product is supplied with markings on
the rating nameplate indicating the
hazardous location temperature code.
When combining products within a
system, the most adverse temperature
code (lowest “T” number) may be
used to help determine the overall
temperature code of the system.
Combinations of equipment in your
system are subject to investigation by
the local Authority Having
Jurisdiction at the time of installation.
Les produits marqués "CL I, DIV 2,
GP A, B, C, D" ne conviennent qu’à
une utilisation en environnements de
Classe I Division 2 Groupes A, B, C,
D dangereux et non dangereux.
Chaque produit est livré avec des
marquages sur sa plaque
d’identification qui indiquent le code
de température pour les
environnements dangereux. Lorsque
plusieurs produits sont combinés
dans un système, le code de
température le plus défavorable
(code de température le plus faible)
peut être utilisé pour déterminer le
code de température global du
système. Les combinaisons
d’équipements dans le système sont
sujettes à inspection par les autorités
locales qualifiées au moment de
l’installation.

6ControlLogix Power Supplies
Publication 1756-IN596A-EN-P - December 2004
WARNING EXPLOSION
HAZARD
•Do not disconnect
equipment unless
power has been
removed or the
area is known to
be nonhazardous.
•Do not disconnect
connections to this
equipment unless
power has been
removed or the
area is known to
be nonhazardous.
Secure any external
connections that
mate to this
equipment by
using screws,
sliding latches,
threaded
connectors, or
other means
provided with this
product.
•Substitution of
components may
impair suitability
for Class I, Division
2.
•If this product
contains batteries,
they must only be
changed in an area
known to be
nonhazardous.
AVERTISSEMENT RISQUE
D’EXPLOSION
•Couper le courant
ou s’assurer que
l’environnement est
classé non
dangereux avant de
débrancher
l'équipement.
•Couper le courant
ou s'assurer que
l’environnement est
classé non
dangereux avant de
débrancher les
connecteurs. Fixer
tous les
connecteurs
externes reliés à cet
équipement à l'aide
de vis, loquets
coulissants,
connecteurs filetés
ou autres moyens
fournis avec ce
produit.
•La substitution de
composants peut
rendre cet
équipement
inadapté à une
utilisation en
environnement de
Classe I, Division 2.
•S’assurer que
l’environnement est
classé non
dangereux avant de
changer les piles.
The following information applies
when operating this equipment in
hazardous locations:
Informations sur l’utilisation de
cet équipement en
environnements dangereux :

ControlLogix Power Supplies 7
Publication 1756-IN596A-EN-P - December 2004
Preparing for Installation
Before you attempt to install the power supply, make sure you have the
following items:
•1/8” slotted screwdriver
•1/4” slotted (#2) or phillips screwdriver
•torque screwdriver
•needle-nose pliers
•crimping tool
Installing the Power Supply
Do these tasks to install the power supply:
1. Verify that you are using the power supply on a ControlLogix Series B
chassis.
2. Align the power supply circuit board with the card guides on the left side of
the Series B chassis.
Figure 1
20264a-M

8ControlLogix Power Supplies
Publication 1756-IN596A-EN-P - December 2004
3. Guide the extended tab on the power supply circuit board into the notch of
the Series B chassis.
Figure 2
4. Slide the power supply in until it is flush with the back of the chassis.
Figure 3
5. Fasten the power supply to the chassis.
Figure 4
43614
Notch
44144
44145

ControlLogix Power Supplies 9
Publication 1756-IN596A-EN-P - December 2004
Connecting Equipment Protective Earth Ground
Use Figure 5 to connect equipment protective earth ground from the power supply
to the chassis. Tighten the nut on the equipment protective earth ground terminal
stud to a torque of 12 inch-pounds (1.4Nm).
Figure 5
Equipment grounding
conductor (ground lug with
2.1 sq. mm [14 AWG] wire)
protective earth ground
from chassis to ground bus
Equipment grounding
conductor (ground lug with
2.1 sq. mm [14 AWG] wire)
protective earth ground
from chassis to ground bus
Wiring terminal block
Protective earth ground
terminal stud
Nut with captive
star washer
Nut with captive
star washer 44146

10 ControlLogix Power Supplies
Publication 1756-IN596A-EN-P - December 2004
Verifying Grounding Configuration
Figure 6 shows you how to run functional and equipment protective earth ground
connections from the chassis and power supply to the ground bus. Using a ground
bus is recommended because it reduces the electrical resistance at the connection.
Figure 6
For more information on installing and connecting protective earth ground to the
ControlLogix chassis, refer to the ControlLogix Chassis–Series B Installation
Instructions, publications 1756-IN080.
Keep wire lengths as
short as possible.
20231a-M
Earth Ground