WEICO D40-90 User manual
Power Clamp
Page 1
Original Operating Instructions for load handling devices
Product Name: Power Clamp D40-90
Product Group: Load handling devices
Abbreviations: LHD
Sketch number: BG201302600_2014.10.01
Serial number: ........................................
Year of manufacture: 2018
Distributors
Power Clamp
Page 2
I table of contents
1. Foreword ................................................................................................................. 03
2. Safety instructions ................................................................................................... 04
2.1. Obligations and liabilities ...........................................................................................................04
2.2. Basic Safety Instructions ............................................................................................................04/05
2.3. Workplace safety .......................................................................................................................06
3. How to use ............................................................................................................... 07
3.1. Correct using ..............................................................................................................................07
3.2. Load chart ..................................................................................................................................09
3.3. Examples of using wooden elements ........................................................................................10
3.4. Misapplication ...........................................................................................................................11
4. Inspections ............................................................................................................... 12
4.1. Tests before first commissioning ..............................................................................................12
4.2. Daily checks before starting work .............................................................................................12
5. Maintenance ............................................................................................................ 13
5.1. Routine maintenance ................................................................................................................13
5.2. Periodic maintenance ................................................................................................................14
6. Appendix .................................................................................................................. 15
Delivery condition ......................................................................................................................15
Warranty ....................................................................................................................................16
EU - Conformity declaration ......................................................................................................17
Power Clamp
Page 3
1.Foreword
Dear customer,
we are pleased that you have chosen a Power Clamp D40-90.
We ask you to carefully read the information contained in the guidance manual, which has
been compiled by experts. You will find all the necessary information for its operation, as
well as for expert maintenance and repair, so that you can make full use of the technical
advantages of the load handling device (LHD) for a long time period.
Besides the operating instructions and the applicable regulations in the country of the user
and the deployment location, the recognized regulations for safety and professional work
must be respected.
National legal provisions take priority on the pieces of information which are given in this
operating manual.
This manual is part of the product. Always keep this in the vicinity of the unit.
This document is the property of the manufacturer. Providing Information to third parties
and copying of this guidance manual is prohibited without the written consent of the
manufacturer.
If problems occur with the LHD, contact us directly!
We wish you good luck with your Power Clamp D40-90.
Kind regards,
Sales
Stephan Lageder
+39 349 0686399 info@sollevatec.it
Power Clamp
Page 4
2.Safety instructions
2.1. Obligations and liabilities
Everyone who works with the LHD must know and follow the safety instructions contained
in the operating manual. The manufacturer is not liable for damage caused by failure to
observe the instructions.
The LHD is built according to recognised safety rules. Nevertheless if operating and safety
instructions are disregarded when used, risks may arise.
2.2. Basic safety instructions
This manual contains important instructions for using the LHD safety requirements. Danger
arises when the LHD is not used in accordance with the intended purpose, or if the LHD is
not in checked and maintained in accordance with instructions.
•The application of the LHD may be used only by authorized and trained personnel who are
familiar with all statutory provisions, safety and work rules in advance.
•Comply with the prescribed load capacity!
•Before lifting a building component always assure that no tools or other unmounted parts
are on the component.
•The transport of load must be always performed slowly and cautiously. A jerky loading is
not allowed.
•The load capacity which is given on Power Clamp is the maximal loading depending on the
use of the load chart in paragraph 3.2. The angles of the load directions in the
corresponding using cases must be respected.
•By hooking the Power Clamp the user must make sure that Power Clamp can be operated
in this way, that the user is not jeopardized either through the Power Clamp itself or
through the suspension element or the load.
Power Clamp
Page 5
•The use of Power Clamp for the transport of persons is forbidden.
•For the transport of load, the oscillating movements and the bumping against obstacles
must be avoid.
•Visual inspection before each use (defects, damage, completeness and whereabouts of all
moving parts, and adequate fluid)
•Comply with the prescribed maintenance and repair procedures.
•Use only original spare parts provided.
•It is strictly forbidden on the part of the customer / third party to make changes to the LHD
or its function, as well as to the technical documentation.
•Keep all of this documentation in accordance with the regulations and within reach of the
LHD. It must be possible to be checked for reference by each operator, as well as the
maintenance and repair personnel at any time.
•The accident prevention or safety regulations for the LHD of the respective country in
which Power Clamp is used, must be absolutely respected.
•In the case of malfunctions, the Power Clamp must be immediately taken out of operation.
•The contact of Power Clamp with corrosive medias must be prevented.
•Always protect the Power Clamp from moisture to avoid corrosion.
Always good store the Power Clamp in the provided carrying case kit in order to protect
him against damage and dirtying.
Power Clamp
Page 6
2.3. Workplace safety
The operator and the maintenance and service personnel have to know and comply with
the following safety instructions on operating the LHD at work.
•For the given maximal load capacities, the safety factors must be considered according to
EN13155:2009.
•Personal requirements: The LHD may only be installed, operated and maintained by
authorized, trained and qualified specialists or experts. The responsibilities of personnel for
operation and maintenance are clearly defined. The statutory occupational safety
regulations are established and have been implemented.
•Personal protective equipment: safety shoes, protective places, protective helmets, as well
as the correct and appropriate and expedient work wear. Long hair must be tied. Jewellery
(necklaces, rings, big watches) must hot be worn.
•Visual inspection according to the rules of the operating manual should be made before
each use of the LHD. Should anomalies occur stop operation in all cases and take the
appropriate steps (inform maintenance staff, in consultation with distribution)
•The workplace must be in clear view of the operator and in accordance with safe before
the LHD is used.
•Perform hear examination during the lifting process as far as possible. In the case of
"cracking noises", the load must be immediately put down on the floor and must be no
more lifted employing Power Clamp (risk of dissolving).
•The LHD should not be used outside the temperatures of -20° to +80°C. In case of extreme
conditions, you should confer with the manufacturer.
•To manufacture of the bore at the construction site is to ensure there is sufficient stability!
Power Clamp
Page 7
3.How to use
3.1. Correct using
The load handling device serves exclusively to lift glue-laminated, cross-laminated timber
and solid wood beams, made of spruce, fir, pine and larch. It can be lifted only one element
per lift. This intended use is specified in the following.
•Make a drilled hole of Ø40 with a minimal depth of 93mm, it is recommended, to use the
supplied drill bit for an accurate performing of the drilled hole.
•If the drilled hole is drilled with an end mill (joinery machine), the hole diameter must be
exactly controlled again.
•Minimum thickness of the woods 60 mm
•Introduce the Power Clamp D40-90 into the hole until the contact plate touches the
wooden surface.
•Align the hook in the direction of pull. ATTENTION: Not rotatable under load!
•Application only with dry wood, max. 20 % moisture content.
ATTENTION: If the surface of the bore is wet or filled with water, this bore must not be
used. TEST: Upon palpation the bore surface fingers must not become wet. Eventually
finish a new drill!
Power Clamp
Page 8
CORRECT
WRONG
Bearing plate
Shank
Load hook
Counter holder
Power Clamp
Page 9
3.2. Load chart
Load case 1 –1 Strand 0° →1.000 kg
Load case 2 –1 Strand 0°-45° →1.000 kg
1 Strand 45°-60° →1.000 kg
Load case 3 –2 Strand 0°-45°→1.400 kg
2 Strands 45°-60° →1.000 kg
With compensator
Load case 4 –2 Strands 0° →2.000 kg
Load case 5 –3-4 Strand 0°-45°→2.100 kg
3-4 Strands 45°-60° →1.000 kg
Load case 6 –4 Strand 0°-45°→2.800 kg
4 Strands 45°-60° →2.000 kg
Load case 7 - H–lifting beam 4.000 kg
*Load case 8 –1 Strand 90° →250 kg
Load case 9 –2 Strand 0°-45°→700 kg
2 Strands 45°-60° →500 kg
Power Clamp
Page 10
Attention: in case of load introduction perpendicular to the wood fibre direction a possible
bending strength failure of the wood must be observed.
* In case of asymmetric load
distribution, a corresponding
reduction of the load capacity
must be considered by the
operator.
Load case 10 –2 Strands 0° →500 kg
Load case 11 –2 Strands 0° →1.000 kg
Minimal distance bore hole
Drilling depth min. 93mm
Minimal distances bore hole
Allowable bore tolerance: MIN 40 mm - MAX 41 mm
Power Clamp
Page 11
3.3. Misapplication: texture hole, wood dust and shavings, water
D
DA
AN
NG
GE
ER
R
With the LHD it is forbidden to left higher loads and larger angles
as specified!
D
DA
AN
NG
GE
ER
R
Should the LHD have visible defects, it should not be used!
D
DA
AN
NG
GE
ER
R
A dirty LHD can impair the function and should not be used!
W
WA
AR
RN
NI
IN
NG
G
Upon insertion of LHD in the bore, the overlong plate hast o
touch the wood element.
W
WA
AR
RN
NI
IN
NG
G
The hole depth must be at least 93 mm.
W
WA
AR
RN
NI
IN
NG
G
The bore diameter of Ø41 should not be exceeded.
W
WA
AR
RN
NI
IN
NG
G
The load must be aligned in the direction of rotation of the
chain hanger.
W
WA
AR
RN
NI
IN
NG
G
The distance between the hole and the edge must be at least
25 mm.
WRONG
Example: if the dimension X is under 25 mm, a risk of breakage exists!!!
Power Clamp
Page 12
4.Inspection
4.1. Tests before first using
•Check delivery state!
•Before the first commissioning, the Power Clamp must undergo an inspection by the user.
•Make a visual check of damages, deficiencies and completeness!
•Tensioning and relieve the LHD however, without introducing it into the bore. After
releasing it must return to the starting position autonomously.
4.2. Daily check before using
•Make a visual check!
•Check all components for signs of wear, cracks and deformation.
•It must be checked on dirtying, completeness and function (smooth running). The drilled
hole must be dry and clean.
•The Power Clamp must be clean, otherwise it must be only cleaned with compressed air.
•The complete Power Clamp must be checked on damages, cracks and deformations.
•The Power Clamp must open smoothly and close itself.
•In case of abnormalities, the use must be refrained in all cases.
Power Clamp
Page 13
5.Maintenance
5.1. Routine maintenance
•Pull the spiral rings from the shaft carefully (Attention to abrupt release of the compression
spring!).
•Immerse the shaft in a sufficient degreasing agent. You can now remove all impurities with
a brush.
•The remaining degreaser should be removed from the LHD with compressed air.
•Re-install all spiral rings once again (9 pieces)
•Perform an inspection
•The LHD must be always stored dry and clean.
Spiral Rings
Art. 9091.FR_27_37_7
Power Clamp
Page 14
5.2. Periodic maintenance
A periodical maintenance must be performed at least once a year, unless legally
differently regulated.
A qualified person is who has in reason of his professional education and experience
sufficient knowledge in the area of lifting accessories and is familiar with the applicable
industrial safety regulations, accident preventions regulations and generally recognised
rules of technology (for ex. trade association regulations, DIN standards, VDE
(Association of German Electrical Engineers) regulations, technical regulations of other
member states of the European Union or other Contracting States to the Agreement on
the European Economic Area) that he can assess the safe working condition of load
handling device.
Note the incurred maintenance in the appendix!
Periodic inspections:
Inspection date:
Serial number:
Results/description:
Signature:
Power Clamp
Page 15
6.Appendix
DELIVERY CONDITION
The Power Clamp II D40-90 is delivered with drills and instruction manual in a rugged carrying
case.
Power Clamp
Page 16
Warranty
The manufacturer guarantees to the original purchaser the following warranty:
The manufacturer guarantees that the product is free of defects/faults in the production or
in relation to the materials during shipping if the product is used under specified
conditions. If any items have errors or defects, they must be notified immediately upon
discovery to the manufacturer. If this happens within a year (beginning with the date of
purchase), then the manufacturer is obliged to check the error or defect, to repair or
replace it.
The warranty period shall be based on 12 months, from the date of purchase.
This warranty is only valid for the original parts and not for wearing parts.
If the customer does not use the LAM as intended, or the safety regulations for use and
maintenance of the product are not complied with, according to the operating manual, the
manufacturer guarantees no warranty.
The warranty does not cover any product failure that can be attributed to negligence,
incorrect or improper use, misuse or improper mounting or servicing.
The manufacturer assumes no responsibility for any damage or loss caused by
transportation, improper storage or due to normal wear on the product or due to lost
operating time.
Power Clamp
Page 17
EU conformity declaration
In terms of the EU Machinery Directive 2006/42/EG
The Manufacturer:Weico GmbH
Gewerbezone Ziggler 4
I-39040 Feldthurns BZ
Hereby declares that the following product:
Model: Power Clamp D40-90
Type: Load Handling Device „LAM”
Corresponds to the provisions of EU Directive 2006/42/EC in force at the date of issue version.
The following harmonised standards were applied:
EN ISO 12100:2010
"Safety of machinery - General principles - risk assessment and risk reduction”
EN 13155:2003+A2:2009
"Cranes –not mounted Load Handling Device“
Name of representative for documentation: Weico GmbH
Adress: Gewerbezone Ziggler, 4 / I-39040 Feldthurns BZ
Date: 01.03.2015 Signature:
The Manufacturer: Weico GmbH
Adress: Gewerbezone Ziggler, 4 / I-39040 Feldthurns BZ
Date: 01.03.2015 Signature:
Table of contents
