weintek MT-615X User manual

1
MT-600 series
MT-615X
Installation Instruction
1.0 Installation and Startup Guide
Install Environment
Where
Used The MT-600 Series is designed for industrial. The temperature range of operating is
from 32 to 113 °F (0 to 45 °C) , as majority of industrial environments. It may not be
suitable for using in certain outdoor applications. Please consult the factory for
advised usage in outdoor applications.
NEMA
Rating
The MT-600 Series front bezel is NEMA 4 rated. When installed properly in a NEMA
4 panel, the NEMA 4 rating of the panel will not be compromised. This means that
fluids will not enter the panel during wash downs.
Electrical
Environment The MT-600 Series has been tested to conform to European CE requirements. This
means that the circuitry is designed to resist the effects of electrical noise. This does
not guarantee noise immunity in severe cases. Proper wire routing and grounding
will insure proper operation.
Mechanical
Environment
Avoid installing units in environments where severe mechanical vibration or shocks
are present.
2.0 Installation Instructions
2.1 Mounting Instructions
2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC
output modules, contactors, starters and relays, and any other source of electrical interference are located
away from the back of the unit.
Particular note should be taken to the position of variable speed drives and switching power supplies.
Their input and load cables should be screened to a central star earth point.

2
2.1.2 Making a NEMA-4 Mounting
Panel
Details The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that
the unit be mounted on the front panel of a steel enclosure, through an appropriate
opening*. Allow a clearance of 1”(25mm) around the sides of the unit for mounting
hardware. Allow clearance for cable connections to the back of the unit. Unit depth may
vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA-4
Mounting Put the unit through the panel cut out. Slide the clamps into the 6 holes provided around
the case. Tighten the clamping screws in an even pattern until the unit is secured in the
panel.
Caution! Do not over tighten mounting clamps!
Note: Specifications
Note: To seal to NEMA-4 specifications, all supplied mounting clamps must be used and
panel cannot flex more than 0.010”.
2.1.3 Environmental Considerations
zThe MT-600 are to be used indoors as built in displays. Make sure that the displays are
installed correctly and that the operating limits are followed (See Specifications).
zDo not operate the unit in areas subject to explosion hazards due to flammable gases,
vapors or dusts.
zThe unit should not be installed where fast temperature variations and/or high humidity
are present. This will cause condensation of water in the device.
zDo not install these terminals in environments where have inflammable gases.
2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit.
Contact your local authorities to determine which codes apply.
2.2.1 Power Requirements
Power The MT-600 can be powered by DC power only. The specified voltage range
is 24±5% Volts DC. This insures compatibility with most controller DC
systems.
The power conditioning circuitry inside the unit is accomplished by a
switching power supply. The peak starting current can be as high as 2A.
Fusing
Requirements If the display does not come on within 2 seconds of power up, remove
power. An internal fuse will prevent damage if the polarity of the DC power
is incorrect. Check wiring to insure proper connections and try to power up
again.
Caution
High Voltage An Internal fuse will prevent damage for over voltage condition however it
isn’t guaranteed.
DC voltage sources should provide proper isolation from main AC power
and similar hazards.
Caution
Emergency
Stop
A Hard-wired EMERGENCY STOP should be fitted in any system using an
MT-600 to comply with ICS Safety Recommendations.

3
Caution
Supply Voltage
Condition
Do not power the MT-600 and inductive DC loads, or input circuitry to the
controller, with the same power supply. Note: The 24 VDC output from
some controllers may not have enough current to power the MT-600.
Caution
Wire Routing Wire lengths should be minimized (Maximum 1600’(500 m) shielded,
1000’(300 m) unshielded).
Wires should be run in pairs with a neutral or common paired with a hot or
signal line.
If wiring is to be exposed to lightning or surges, use appropriate surge
suppression devices.
Keep AC, high energy, and rapidly switching DC wiring separate from
signal wires.
Equip ungrounded DC supplies with a resistor and capacitor in parallel to
earth ground. This provides a path for static and high frequency dissipation.
Typical values to use are 1MOhm and 4700pF.
Connection To make a connection, strip about 3/8” of insulation off the end of the wire,
turn the connector screw counterclockwise until the gap is wide open, insert
the wire all the way in, and turn the screw clockwise until it’s tight.
Connect positive DC line to the ‘+24V’terminal and the DC ground to the
‘0V‘ terminal.
2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth
ground internally. It is preferable not to ground DC negative return to chassis
ground as poor site earths can introduce noise into a system, but if necessary
an earth connection should be made, from the power supply return point to
the central star earth point. Ground conductors should be as short and as large
in size as possible. The conductors must always be large enough to carry the
maximum short circuit current of the path being considered. Ground
conductors should be connected to a tree from a central star earth ground
point. This ensures that no ground conductor carries current from any other
branch.
2.2.3 CE Requirements
To make an MT-600 comply with EMC directives, and to reduce susceptibility to electrical
interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the
power connector. This ground connection should be run directly to the central star earth connection
point (as recommended in most Installation Instructions).
2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two
applications are identical, these recommendations should be considered as guidelines.
Hardware
Considerations WARNING!
The system designer should be aware that devices in Controller systems could
fail and thereby create an unsafe condition. Furthermore, electrical
interference in an operator interface, such as an MT-600, can lead to
equipment start-up, which could result in property damage and/or physical
injury to the equipment operator.
If you, or your company, use any programmable control systems that require
an operator or attendant, you should be aware that this potential safety hazard
exists and take appropriate precautions. Although the specific design steps
d
e
p
end on
y
our
p
articular a
pp
lication, the followin
g
p
recautions
g
enerall
y

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apply to installation of solid-state programmable control devices. In addition,
these precautions conform to the guidelines for installation of Controllers as
recommended in the NEMAICS 3-304 Control Standards.
Programming
Considerations
To conform with ICS Safety Recommendations, checks should be placed
in the controller to ensure that all writable registers that control critical
parts of plant or machinery have limit checks built into the program, with
an out-of-limit safe shut down procedure to ensure safety of personnel.
ICS 3-304.81 Safety Recommendations:
Consideration should be given to the use of an emergency stop function, which is independent of the programmable
controller.
Where the operator is exposed to the machinery, such as in loading or unloading a machine tool, or where the machine
cycles automatically, consideration should be given to the use of an electromechanical override or other redundant means,
independent of the programmable controller, for starting and interrupting the cycle.
If provision is required for changing programs while the equipment is in operation, consideration should be given to the
use of locks or other means of assuring that only authorized personnel can make such changes.
These recommendations are intended as safeguards against the failure of critical components and the effects of such
failures or the inadvertent errors that might be introduced if programs are changed while the equipment is in operation. *
zThe ICS 3-304.81 Safety Recommendations are reproduced by permission of the National Electrical
Manufacturers Association from NEMA ICS 3-304
2.3 Communications Connections
The ports as you look at the back of the case, are the ports for connecting to a PLC or some external
device (Controller Connectors).
2.3.1 Connector COM1 [RS232], COM2 [RS232]
Cable
Requirements Different cables are required for various devices.
Caution Restrict cable length to less than 500’(150m) for RS485/422 devices and
50’(15m) for RS232 devices to avoid communications problems.
The COM light on the front of the MT-600 will turn on with each Ethernet
communication.
Shielded cable must be used for long lengths or cables run in an electrically
noisy environment.
Do not run cables next to AC power lines or near sources of electrical noise.
Be sure that the cable ends have been inserted all of the way into mating
connectors and are secure
Pin assignment of the 9 Pin, Male, SUB-D, COM1 [RS-232] and COM2
[RS-232] Port.
Pin Designations
COM1 [RS-232]
COM2 [RS-232]
Pin# Symbol COM1 [RS232] COM2 [RS232]
1 Not used
2 RxD Received Data
3 TxD Transmitted Data
4 TxD Transmitted Data
5 GND Signal Ground
6 RxD Received Data
7 RTS Ready to send output
8 CTS Clear to send input
9 Not used

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2.3.2 Connector COM1[RS485] , COM3[RS485] and COM3[RS232]
The 9 Pin, Female, SUB-D, COM1 [RS-485], COM3 [RS-485] and COM3 [RS-232] Port on the back
of the unit is the RS-232 and RS485/422 communications port for connecting to a controller.
Connection
Pin Designations
COM1 [RS-485]
COM3 [RS-485]
COM3 [RS-232]
Pin assignment of the 9 Pin, Female, SUB-D COM1 [RS-485], COM3
[RS-485] and COM3 [RS-232] Port
Pin# Symbol Com1
[RS485]2w Com1
[RS485]4w Com3
[RS485] Com3
[RS232]
1 Rx- Data- Rx-
2 Rx+ Data+ Rx+
3 Tx- Tx-
4 Tx+ Tx+
5 GND Signal Ground
6 Data- Data-
7 TxD Transmit
8 RxD Receive
9 Data+ Data+
* The Com1 RS232/RS485 2wire/4wire, Com3 RS232/RS485 mode can be set by CECP.(In the Windows CE
desktop)
2.3.3 USB Host port
The USB Host port can connect USB mouse and USB keyboard.

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2.3.5 Dip Switch
zTouch Screen Calibrate mode: In this mode when you power on the MT600, the screen will display a
“+” sign at the center of the screen. Use a stylus or finger to push the center of the “+” until it moves.
The “+” moves to upper-left, lower-left, lower-right and upper-right corners. When all five “+” are
done the “+” will disappear. The Touch Screen parameter will store at Flash Rom.
zBoot Loader mode: Load new Windows CE image file.
If the MT600 already load the CE image with boot loader. Set the DIP SW3 ON then power ON into
boot loader mode. Refer the load Win CE image document.
2.4 CE Requirements
EU directives that apply to the MT-600 Series:
zEMC Directive (89/336/EEC, 92/31/EEC, 93/68/EEC) electromagnetic emissions and immunity
zMachinery Directive (89/392/EEC, 91/368/EEC, 93/44/EEC, 93/ 68/EEC) machine safety
zMT600 products will be CE-marked to indicate compliance with the EMC Directive.
The MT-600 Series has been designed to operate satisfactorily in electromagnetic noise (immunity) and
without emitting high levels of electrical noise into the environment (emission). The units are designed to
meet European Community standards when installed per the wiring instructions in this manual.
Compatibility
Standards The MT-600 has been designed to meet electromagnetic compatibility for industrial
environments.
• CISPR (EN 55011) Group 1, Class A Radiated Emissions levels
• EN50081-2 Generic emission standard, industrial environment (Also US FCC
Class A)
• EN50082-2 Generic immunity standard, industrial environment
SW1 SW2 SW3 SW4 Mode
ON OFF OFF OFF Touch Screen Calibrate mode
OFF ON OFF OFF Reserve
OFF OFF ON OFF Boot Loader mode
OFF OFF OFF ON Reserve
OFF OFF OFF OFF Normal

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3.0 Specifications
MT615X
Hardware Specification
Display 15.0" TFT
Brightness 350 cd/m2
Color 262,144 colors
Contrast Ratio 400:1
Resolution (WxH dots) 1024 x 768
Back light CCFLx2
CCFL life time 50,000 hr. min.
Touch panel 4 wires resistive type
Touch Accuracy 2mm
Surface Hardness 4H
I/O port COM1 (RS-232/RS-485 2W/4W), COM2(RS232), COM3(RS-232/RS-485 2W)
1 Ethernet port (10/100 Base-T)
USB Host 3 USB Host port, 1 Mini USB
Audio 1 x Audio Line Out, 1 x MIC In
Processor AMD Geode™LX800/500MHz core processor
Flash memory N/A
DRAM 256MB on board DDR-400MHz SDRAM
CompactFlash card slot Type II x 1
RTC Built-in
General Specification
Input Power 24±5% VDC
Power Consumption 1A@24VDC
CE Complies with EN50081-2 and EN50082-2 standards
FCC Complies with FCC Class A
Voltage resistance 500VAC (1 min.)
Isolation resistance Exceed 50MΩat 500VDC
Vibration endurance 10 to 25 Hz (X,Y,Z direction 2G 30minutes)
Protection structure IP65 front panel (O ring seal)
Operating Temperature 0~50°C
Operation humidity 10-90% RH (non –condense)
Enclosure Plastic
Dimensions WxHxD 366 x 293 x 55mm
Panel cutout dimension 352 x 279 mm
Weight Approx. 2.9 kg
Operating System
Operating System Windows CE.net 5.0

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4.0 Dimensions of MT-615
Top View
COM
CPU
PWR
BFUSE5X20
366mm
[14.41"]
293mm
[11.54"]
75mm
[2.95"]
75mm
[2.95"]
GND
FG
+24V
FUSE 1A Reset
Power
269mm
[10.59"]
350mm
[13.78"]
189mm
[7.44"]
277mm
[10.91"]
A
C
D
Front View
COM3 [RS485]
LINE OUT
COM1 [RS232]
USB HOST
ETHERNET
MIC IN
COM2 [RS232]
COM1 [RS485 2/4W]
COM3 [RS232]
USB HOST
MINI USB
PS / 2
EGHIJKLMF
Rear View
Bottom View
Side View
Panel-mounting clamp slots, 10 places
Cutout dimensions:
MT-615:
352mm [13.86"] W x 279mm [10.98"] H
D-sub VGA out
N
A IDE interface (DOM slot) H Line Out
B PS/2 port connector I USB Host port x 3
C Fuse J Ethernet port 10/100 Base-T
D Power connector K Com1 RS485,Com3 RS485, Com3 RS232
E Reset button L Com1 RS232, Com2 RS232
F VESA 75mm screw holes M Mini USB port x 1
G Mic In N D-sub VGA out
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1
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