Westermann WR 840 Battery User manual

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Operating instruction
strong
eciently
user-friendly
WR 870 Honda
WR 870 Honda PRO
WR 870 Battery
WR 870 Battery PRO

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Table of contents
1 ECDeclarationofConformity........................................................... 5
2 Legalinformation......................................................................... 7
3 Importantbasicinformation ............................................................ 8
  3.1Scopeofsupply ................................................................... 8
  3.2Conventions....... ................................................................ 9
   3.2.1Symbolsandsignalwords............................................... 9
   3.2.2Pictogramoverview.................................................... 10
  3.3Markingonthemachine ....................................................... 11
   3.3.1Warningpictogramonthemachine ................................. 11
  3.4Orderingspareparts ........................................................... 12
4 Safety..................................................................................... 13
  4.1Intendeduseofthemachine ................................................. 13
  4.2Machinenaminginformation.................................................. 13
  4.3Requirementsfortheoperator ............................................... 14
  4.4Dangerarea...................................................................... 15
  4.5Foreseeablemisuse|
  Reasonablyforeseeablemisuse .............................................. 16
  4.6Behaviourincaseofemergency.............................................. 16
   4.6.1Personalinjury ......................................................... 16
   4.6.2Caseofre.............................................................. 16
   4.6.3Technicalcomplications .............................................. 16
  4.7Application....................................................................... 17
   4.7.1Localrequirements .................................................... 17
   4.7.2Disposal.................................................................. 17
  4.8Responsibilityoftheoperator ................................................ 17
   4.8.1Obligationsoftheoperator .......................................... 18
  4.9Personalresponsibility ......................................................... 19
  4.10Observanceoftheoperatingmanual ...................................... 20
  4.11Residualhazardsandprotectivemeasures................................ 20
  4.12Safetymarkingonthemachine ............................................. 20
  4.13Personalprotection ........................................................... 21
5 Safetyinstructionsfortheoperator/user .......................................... 22
6 Technicalspecications................................................................ 23
  6.1GeneraltechnicaldataWR870............................................... 23
  6.2GeneraltechnicaldataWR870............................................... 24
7 Assembly,rststart-up ................................................................ 25
  7.1Safety..... ........................................................................ 25
  7.2Assembly.......................................................................... 25
  7.3Firststart-up .................................................................... 25
8 Productdescription..................................................................... 26
  8.1BatteryWR870rechargeablebattery ....................................... 27
   8.1.1Chargecycle ............................................................ 23
   8.1.2Connectingthemachine .............................................. 27
9 Start-up ................................................................................. 28
  9.1Adjustingthehandleheight................................................... 28
   9.1.1Adjustmentprocess.................................................... 28

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  9.2Adjustingthebrush............................................................. 28
  9.3StartingtheengineWR870Honda|Pro.................................... 29
    9.3.1Openingthefuelvalve .............................................. 29
    9.3.2Coldstart.............................................................. 30
    9.3.3Startingatoperatingtemperature ................................ 30
    9.3.4Startercord ........................................................... 30
    9.3.5Afterthecoldstart .................................................. 30
  9.4SweepingdirectiondetermineWR870Honda|Pro ...................... 31
  9.5StoppingtheengineWR870Honda|Pro................................... 32
  9.6ChargingtheWR870Battery ................................................. 33
    9.6.1Blownfuse ............................................................ 33
  9.7StartingtheWR870Battery|Pro ........................................... 34
10 Operation................ ................................................................ 35
  10.1Operationdescription ........................................................ 35
  10.2Serviceinterval................................................................ 35
11 Attachment...... ........................................................................ 36
  11.1Attachmentofthewindrowmaker ......................................... 37
  11.2Transportpositionofwindrowmaker ...................................... 38
12 Maintenanceandservicing ............................................................ 39
  12.1General.............. .......................................................... 39
  12.2EngineWR870Honda ........................................................ 40
  12.3Cleaning........................................................................ 40
  12.4Lubrication ..................................................................... 40
  12.5Exchangeofthebrushelement ............................................. 41
   12.5.1Removalandinstallationofthebrushelement ................. 41
  12.6V-beltreplacement|V-belttightening.................................... 42
   12.6.1Replacementofchange-of-directionbeltWR870Honda ...... 43
   12.6.2Theanti-clockwiseV-belt/timingbelt
    (internalcombustionengineonly) ................................. 43
   12.6.3TheV-beltrotatingclockwise
   (onlyinternalcombustionengine) ................................. 44
  12.7Screwconnections ............................................................ 45
  12.8Fusereplacement ............................................................. 45
  12.9Proceduresaftermaintenance .............................................. 46
  12.10Notesregardingmaintenancework ....................................... 46
  12.11Documentarylist............................................................. 46
13 Residualrisks.......... .................................................................. 47
14 Storageconditions...................................................................... 50
15 Cleaning.................................................................................. 51
16 Troubleshooting.... ..................................................................... 52
  16.1WR870Honda|PRO ......................................................... 52
  16.2WR870Battery|PRO ........................................................ 53
17 Decommissioning ....................................................................... 54
  17.1Decommissioning .............................................................. 54
  17.2Dismantling/Disposal........................................................ 54
18 Warrantypolicy..... .................................................................... 55
Table of contents

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Table of contents
19 Sparepartslist.. ........................................................................ 54
19.1WR870Honda|PRO ............................................................... 58
  19.2BaseframeWR870Hond|PRO .......................................... 60
  19.3SupportwheelwithspindleWR870Honda|PRO ..................... 61
  19.4PushhandleWR870Honda|PRO........................................ 62
  19.5ControlleverWR870Honda|PRO ...................................... 63
  19.6GuidepulleyWR870Honda|PRO ....................................... 64
  19.7TensionerWR870Honda|PRO ........................................... 65
  19.8DriveshaftassemblyWR870Honda|PRO ............................. 65
  19.9brushWR870Honda|PRO................................................ 66
  19.10 WR870Akku|PRO ......................................................... 68
  19.11 SupportwheelWR870Akku|PRO....................................... 70
  19.12 BrushWR870Akku|PRO.................................................. 73
20 Plansandotherinformation .......................................................... 74
  20.1Current-owplan ............................................................. 74
21 Listofgures............................................................................ 75

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1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
Themanufacturer/distributor:
Westermann GmbH & Co. KG
Schützenhof 23
D – 49716 Meppen
herebydeclaresthatthefollowingproduct
Productname: WR870Battery|
Make: WestermannGmbH&Co.KG
Serialnumber: __.____
Model/typedescription: WR870
Description: TheWestermannRadialSweeperisbuiltexclusively
 forthegeneralsweepingofhardsurfacessuchas
 yards,roads,parkinglots,siloslabsandstables.
 Anyotheruseisconsideredimproper.Themanufac-
 turerisnotliablefordamageresultingtherefrom.
 Theriskisbornebytheuseralone.
 Properusealsoincludescompliancewiththeoperating,
 maintenanceandserviceconditionsprescribedbythe
 manufacturer.
The following additional EU directives have been applied:
TheprotectionobjectivesofthefollowingECDirectivearecompliedwith.
MachineryDirective2006/42/EC
EMCDirective2014/30/EU
LowVoltageDirective2014/35/EU

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1 EC Declaration of Conformity
The following harmonised standards were applied:
ENISO12100:2010 Safetyofmachinery-Generalprinciplesfor
 design-Riskassessmentandriskreduction
 (ISO12100:2010)
The following other technical specications were applied:
Nameandaddressofthepersonauthorisedtocompilethetechnicaldocumen-
tation:
WestermannGmbH&CO.KG
MrAlfonsWestermann Tel.: 05931|496900
Schützenhof23 E-Mail: [email protected]
49716Meppen URL: www.westermann-radialbesen.de
Location:49716Meppen
Date:19.01.2017
_______________________________
(Signature)
AlfonsWestermannManagingDirector

7
2 Legal information
Issuer: Westermann GmbH & Co.KG
Publisher:
WestermannGmbH&CO.KG
MrAlfonsWestermann Phone: +49(0)5931|496900
Schützenhof23 Fax: +49(0)5931|4969099
49716Meppen E-Mail: [email protected]
 Internet:http://www.westermann-radialbesen.de
ManagingDirector:AlfonsWestermann
Formoforganisation:Limitedpartnership
Location:49716Meppen
CommercialRegisterOsnabrück,HRA100274
Personallyliablepartner:
WestermannBeteiligungs-GmbH,
HRBOsnabrückno.100562,
UST-IDno.:193643718,
Copyright notice:
ThecontentsofthisdocumentareprotectedbycopyrightunderGermancopyrightlawandinter-
nationaltreaties.
AllcopyrightstothecontentsofthisdocumentareownedbyUPASGmbHunlessandtotheextent
thatanotherauthorisexpresslyindicatedorobviouslyrecognisable.
Theuserisnotgrantedorreservedanyindustrialpropertyrights,rightsofuseorotherrightsbythe
provisionofthecontents.Theuserisprohibitedfromregisteringrightsofanykindfortheknow-how
orpartsthereof.
Thepassingon,transferandotherdisseminationofthecontentsofthisdocumenttothirdparties,
themakingofcopies,duplicatesandotherreproductionsaswellastheutilizationandotheruse–
eveninpart–areprohibitedwithouttheprior,expressandwrittenconsentoftheauthor,unlessand
insofarasmandatorystatutoryprovisionspermitsuchuse.
Infringementsagainstcopyrightareillegal,accordingto§§106.CopyrightActandgrantthehol-
dersofcopyrightsclaimsforinjunctivereliefanddamages.
Subject to change:
TheWestermannGmbH&Co.KGreservestherighttochangethisdocumentandthesubjectmatter
describedthereinatanytimewithoutpriornotice,inparticulartoimproveandexpandit,provided
andinsofarascontractualagreementsorlegalrequirementsdonotconictwiththis.

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3 Important basic information
3.1 Scope of supply
Theoperatingmanualispartoftheworkingequipmentandmustbe
keptaccessibleintheimmediatevicinityofthemachineatalltimes.
Theoperatingmanualcontainsimportantinformationforsafeand
effective operation of the machine. Therefore, the operator must
readandunderstandthisoperatingmanualcarefully.
Thebasicrequirementforsafeworkingiscompliancewithallsafety
instructionsandoperatingproceduresgiveninthisoperatingmanual.
Thelocalaccidentpreventionregulationsandgeneralsafetyregulations
forthespecificapplicationmustalsobeobserved.
The provided supplier documentation for the installed components
mustalsobeobserved.
Theillustrationsareprovidedforbasicunderstandingandmaydeviate
fromtheactualdesign.
Themanufacturerassumesnoliabilityfordamageduetonon-obser-
vanceoftheoperatingmanual,improperuse,improperlyperformed
maintenanceorrepairs,unauthorisedmodifications,technicalmodi-
ficationsanduseofunauthorisedspareparts.

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3 Important basic information
3.2 Conventions
3.2.1 Symbols and signal words
Symbol / signal word Meaning
 Indicatesthehandlingandeectsofthesafety
 information.
 Alertsyoutoadangeroussituationthat,ifnot
 avoided,willresultindeathorseriousinjury.
 Alertsyoutoadangeroussituationthat,ifnot
 avoided,mayresultindeathorseriousinjury.
 Alertsyoutoadangeroussituationthat,ifnot
 avoided,mayresultinminorormoderateinjury.
 Indicatespossibledamagetopropertyandother
 importantinformation.
DANGER
!
NOTICE
WARNING
!
CAUTION
!

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3.2.2 Pictogram overview
hesafetyinstructionscontainedinthisoperatingmanual,whichcancausedanger
topersonsandthemachineifignored,arespeciallymarkedwiththefollowing
pictograms.
Pictogram Importance
 Generalwarningsign
 Fallinghazard
 Automaticstart-uphazard
 Opposingrollershazard(Entanglementrisk)
 Harmfulorirritatingsubstanceshazard
 Toxicsubstanceshazard
 Handinjurieshazard
 Hotsurfacehazard
 Crushinghazard
 Sliphazard
 Electricalvoltagehazard
 Obstaclesonthegroundhazard
3 Important basic information

11
3 Important basic information
3.3 Marking on the machine
TheRadial Sweeper WR 870 hasanameplatethatcontainsall
basicdata.Componentsandaccessoriesfromsuppliershavetheir
ownnameplates.
3.3.1 Warning pictogram on the machine
   Articlenumber:AUF-00-00016
   Articlenumber:AUF-00-000028
  Labelsmustalwaysbekeptclean.Missingordamaged
  labelsmustbereplaced.
NOTICE

12
3 Important basic information
3.4 Ordering spare parts
Whenorderingsparepartsoraccessories,statethetype
designation,machinenumberandyearofmanufacture.
Theuseofaccessoriesandsparepartsfromothermanu-
facturers is only permitted after consultation with the
manufacturer.
Originalaccessoriesandmanufacturer-authorisedacces-
sories are provided for safety. Use of other accessories
mayvoidliabilityforconsequentialdamages.
NOTICE

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4 Safety
4.1 Intended use of the machine
TheWestermannRadial Sweeper WR 870istobeusedexclusivelyforthe
intendedusedescribedhere.TheRadialSweeperWR870isahand-guided
machine.Areasofapplicationoftheworkingmachinearethesweepingof
hardsurfacessuchasyards,paths,parkinglots,siloslabsandstables,clea-
ringsnoworsimilarwork.
The Radial Sweeper WR 870 only has the brush in its basic version. The
approvedattachmentscanbefoundundertheaccessorieschapter.
Anyuseoverandabovethisisconsideredimproper.Themanufacturerisnot
liablefordamageresultingtherefrom.Theriskisbornebytheuseralone.
Properusealsoincludescompliancewiththeoperating,maintenanceand
serviceconditionsprescribedbythemanufacturer.
4.2 Machine naming information
TheRadialSweeperWR870HondaorRadialSweeperWR870rechargeable
batteryisreferredtobelowsimplyasthemachine,RadialSweeperor
WR 870.

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4 Safety
4.3 Requirementsfortheoperator
  Dangerduetomisuse!
  FehlgebrauchkannzugefährlichenSituationenführen.
Deshalb:
PRefrainfromanyusebeyondtheintendeduseordierentuse.
PStrictlycomplywithallinformationinthisoperatingmanualand,
 whereapplicable,theassociateddocuments.
P Switchingoperationsonthecontrolscanonlybecarriedoutby
 instructedpersons.
P Maintenanceandservicingmustbecarriedoutexclusivelybytrained
 maintenancepersonnel.
P Refrainfrommodifying,convertingoralteringthedesignorindividual
 piecesofequipmentwiththeaimofchangingtheareaofapplication
 orusability.
P Onlyusetheequipmentwiththeaidsspeciedintheoperatingmanual.
P Onlyusetheequipmentinatechnicallyperfectcondition.
P Useinareaswithanexplosiveatmosphereisprohibited.
P Donotexceedthecarryingcapacityoftheequipment.
P  Avoidtransportingpersonswiththeequipment.
Maintenance and repair
  Maintenanceandrepairworkispartoftheintended
  useandmustbecarriedoutincompliancewiththe
  maintenanceintervals.
WARNING
!
NOTICE

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4 Safety
4.4 Danger area
Danger while staying in the danger area!
  Stayinginthedangerzoneinvolvesrisksthat
  unauthorisedpersonscannotassess.
  Therefore:
  P  Alwaysmonitorthedangerzoneduringthework
   processandensurethatnopersonsarepresent
   there.
  P  Ifanunauthorisedpersonentersthedangerzone,
   warnthepersonandstopoperatingimmediately.
Theareasurroundingthemachine
withasafetydistanceofatleast
onemeterisdenedasadanger
area.Thisareamustbefreeof
personsduringtheoperationin
ordernottoinuencethework
processandtocausehazards.
Attachmentsandejecteddebris
canincreasethedangerareaof
themachine,dependingontheir
size.
(Fig. 1 - Danger area)
WARNING
!

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4 Safety
4.5 Foreseeable misuse |
Reasonably foreseeable misuse
Allusedeviatingfromtheintendeduseisconsideredmisuseandis
notpermitted.
Theseinclude,forexample
•Transportofhumansandanimals
•Useasaclimbingaid
•Useoutsidethepermissibleoperatinglimits
4.6 Behaviour in case of emergency
4.6.1 Personal injury
  Ifduringuseaneventoccursfromwhichpersonal
  injuryresults,themeasurestakendependonthe
  severityoftheinjury.
4.6.2 Case of re
  Intheeventofare,immediateactionmustbetaken.
  •Protectpeople
  •Fightthere
  •Repairdamage
4.6.3 Technical complications
Iftechnicalcomplicationsoccurduringuse,theymustberemediedbya
specialistbeforefurtheruse.
re extinguisher
inform
rst aiders
save
people
keep
calm
CAUTION
!

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4 Safety
4.7 Application
Theareaofapplicationincludesalllocationsworldwidethatenable
safeuseofthemachine.Usemustbeinaccordancewiththespecified
intendeduse.
4.7.1 Local requirements
Theareaofapplicationincludesalllocationsworldwidethatenable
safeuseofthemachine.Tothisend,thefollowingcriteriamustbe
met.
PSafeinstallationofthemachine
PTemperaturerangeof-10°Cto+40°C
PSuitableareaofusewhichguaranteesthesafeusageoftheWR870.
4.7.2 Disposal
Forenvironmentally sounddisposal, thehazardous substancesmust be
disposedofseparately.Allothermaterialsmustbesortedaccordingto
theirmaterialqualityanddisposedofaccordingly.
4.8 Responsibility of the operator
Ifthemachineisusedcommercially,theoperatorissubjecttothesta-
tutoryprovisionsonoccupationalsafety.

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4 Safety
4.8.1 Obligations of the operator
The operator is responsible for ensuring the machine is good working
order.
P Theoperatormustregularlycheckallsafetyequipmentforfunctio-
nalityandcompleteness.
P Theoperatormustensurethatprescribedmaintenanceiscarriedout
asscheduled.
P Theoperatormustinformthemanufacturerimmediatelyofanyda-
magedetected.
P Theoperatormustprovidethepersonnelwiththenecessaryprotecti-
veequipmentandcheck,maintainandreplacedefectivepartsinaccor-
dancewithregulations.
P Theoperatormustrequestanewcopyoftheinstructionmanualifit
isinpoorconditionorpartsaremissing.
P Theoperator must immediately replace all labels, signsor stickers
thatareinpoorlyreadableconditionorhavebeenlost.
P Theoperatormustkeeptheworkroomsandescaperoutesfreeandin
goodcondition.
  TheWR870BatteryandtheWR870BatteryPROMUST,
  afterEVERYuse,beconnectedproperlytothe
  chargingstationagaintoavoidadeepdischargeofthe
  battery.
NOTICE

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4 Safety
4.9 Personal responsibility
Basic requirements
P Onlypersonswhoareexpectedtoobservethesafetyregulationsand
 performtheirworkreliablymayenterthedangerzone.
P Personswhoseabilitytoactisinuencedbydrugs,alcohol,medicines
 orthelikearenotpermitted.
P Whenselectingpersonnel,theageandoccupation-specicregulations
 applicableattheplaceofworkmustbeobserved.
P Theusermustbeatleast16yearsold!
Qualications
Ingeneral,personsmayonlyperformtheactivitiesforwhichtheyhave
thenecessaryqualications.
Specialists for installation and start-up
Abletocarryouttheworkentrustedandtoindependentlyrecognize
andavoiddangeroussituationsduetoprofessionaltraining,knowledge
andexperienceaswellasknowledgeoftherelevantprovisions.
Service sta for maintenance and start-up
Abletocarryouttheworkentrustedandtoindependentlyrecognizeand
avoidpossibledangerduetoprofessionaltraining,knowledgeandexpe-
rienceaswellasknowledgeoftherelevantprovisions.
Electrical specialist for maintenance, installation and start-up
Abletocarryouttheworkandtoindependentlyrecognizeandavoid
possibledangerduetoprofessionaltraining,knowledgeandexperience
as well as knowledge of the relevant standards and provisions. The
electrical specialist is trained for the specific location in which he
worksandknowstherelevantstandardsandregulations.
Instructed operating personnel for operation
Isinformedofthetasksentrustedandpossibledangersofimproper
conductafterinstructiongivenbytheoperatingcompany.

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4 Safety
4.10 Observance of the operating manual
  Theoperatingmanualisprovidedbythemanufacturer
  orsupplieroftheproductinordertoprovidetheuser
  withessentialknowledgefortheproperandsafeuse
  andtopointoutdangersinhandlingthemachine.
Beforestartingupthemachine,theoperatingmanualmustbeworked
through; it must be observed carefully during start-up. We point out
thatweacceptnoliabilityfordamageandmalfunctionsresultingfrom
non-compliancewiththeoperatingmanual.
Theillustrationsandinformationcontainedintheoperatingmanualare
subjecttotechnicalmodicationsnecessaryfortheimprovementofthe
machine.
4.11 Residual hazards and protective measures
Theknowledgeandtechnicalimplementationofthesafetyinstructions
containedinthisdocumentationisaprerequisiteforafaultlessproduct.
However,thisdocumentationcannotcoverallthedetailsofeverycon-
ceivablecaseofmachineuse.Therefore,asinanyothercase,especially
duetohumanerror,thereisaresidualrisk.Thisresidualriskshouldbe
kepttoaminimumbythisdocumentation.
4.12 Safety marking on the machine
  Dangerandinformationpoints,aswellasimportantinfor-
  mationmustbemarkedonthemachineand,ifnecessary,
  duetodirtorifunrecognisable,cleanedorrenewed.
NOTICE