Westgate DV48 User manual

50-2003
SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
OWNER’S
MANUAL
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
DV48
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certied kit is used.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open
ame.
• Do not try to light any appliance.
• Do not touch any electrical switch
or use any phone in your building.
• Immediately call your gas supplier
from a neighbour’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the re department.
WARNING: If the information in this manual is
not followed exactly, a re or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
FOR YOUR SAFETY: Do not store or use gasoline or
other ammable vapours and liquids in the vicinity of
this or any other appliance.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace
damper must be removed or welded in the open position prior to installation of a replace insert.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.

FOR SAFE INSTALLATION AND OPERATION OF YOUR “WESTGATE”
HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All Westgate gas-red appliances must be
installed in accordance with their instructions.
Carefully read all the instructions in this manual
rst. Consult the building authority having
jurisdiction to determine the need for a permit prior
to commencing the installation.
• NOTE: Failure to follow these instructions
could cause a malfunction of the replace, which
could result in death, serious bodily injury, and/or
property damage.
• Failure to follow these instructions may also
void your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a
qualied service person. The appliance should be
inspected before the rst use and, at least, annually
by a qualied service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative
the control compartments, burners and circulating
air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should
be located out of high trafc areas and away from
furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and
should stay away to avoid burn or clothing
ignition.
• Young children should be carefully supervised
when in the same room as the appliance.
• Clothing or other ammable materials should
not be placed on or near the appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a
qualied installer, service agency or gas supplier.
• This installation must conform to local codes or,
in the absence of local codes, to the current CAN/
CSA-B149.1 Natural Gas and Propane Installation
Code (Canada) or National Fuel Gas Code ANSI
Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is
unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and
burners have gone out on their own, open
the glass door and wait 5 minutes to air out
before attempting to re-light the stove.
• Always keep the area around these appliances
clear of combustible material, gasoline and other
ammable liquids and vapours.
• These appliances should not be used as a
drying rack for clothing or for hanging Christmas
stockings/decorations.
• Due to the paint curing on the stove, a faint
odor and slight smoking will likely be noticed when
the stove is rst used. Open a window until the
smoking stops.
Always connect this gas stove to a vent system and
vent to the outside of the building envelope. Never
vent to another room or inside the building. Make
sure the specied vent pipe is used, properly sized
and of adequate height to provide sufcient draft.
Inspect the venting system annually for blockage
and signs of deterioration.
WARNING: Failure to position the parts in
accordance with the diagrams in this booklet, or
failure to use only parts specically approved with
this appliance, may result in property damage or
personal injury.
WARNING: Do not operate with the glass front
removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualied
service person.
• Never use solid fuels such as wood, paper,
cardboard, coal, or any ammable liquids, etc., in
this appliance.
• Do not use this heater if any part has been
under water. Immediately call a qualied service
technician to inspect the heater and to replace any
part of the control or gas control systems that have
been under water.
• Do not abuse the glass by striking it or slamming
the door shut.
S AFETY P RECAUTIONS
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TABLE OF CONTENTS
Safety Precautions..........................................................................................2
Table of Contents............................................................................................3
Codes And Approvals.......................................................................................5
Specications.................................................................................................6
Dimensions........................................................................................6
Rating Label Location..........................................................................6
Rating Label.......................................................................................7
Planning Your Installation................................................................................8
Introduction.......................................................................................8
Non-Combustible Material Zone............................................................8
Typical Framing - Internal Chase..........................................................9
Planning Your Installation..................................................................10
Typical Framing - External Chase........................................................10
Typical Framing - Corner....................................................................11
Typical Framing - Sidewall and Mantel.................................................12
Typical Framing - Raised Hearth.........................................................13
Installation of Fireplace Facing...........................................................14
Installation of Optional Facing Trim.....................................................15
Installation of Receiver.......................................................................16
Allowable Vent Congurations............................................................16
Vent Termination Restrictions.............................................................18
Approved Vent Parts..........................................................................19
Installation of Flue Restrictor..............................................................20
TV Installation Above Unit..................................................................21
Installation Set-Up........................................................................................22
Planning Your Installation..................................................................22
Assembly of the Unit.........................................................................22
Securing unit into Position.................................................................22
Installation Of Non-combustible Wall And Hearth Board.......................23
Installation Of Venting And Terminations.............................................23
Horizontal Installation........................................................................24
Vertical Termination Installation..........................................................26
Door Removal and Installation...........................................................28
Gas Hook-Up.....................................................................................29
Electrical Hook-Up.............................................................................30
LP Gas Conversion.............................................................................30
Firebox Liner Installation...................................................................32
Log Burner / Ember Bed Installation...................................................34
Log Set Installation...........................................................................35
Glass Burner Installation....................................................................37
Porcelain Panel Kit Installation............................................................39
Optional Front Installation.................................................................41
Start-Up & Operation....................................................................................43
Normal Sounds During Operation.......................................................43
Remote Control Operations................................................................43
Technical Data..................................................................................43
System Description...........................................................................43
Wall Mounting The Receiver...............................................................45
Operating Procedure.........................................................................45
Air Shutter Adjustment......................................................................48
Check for Proper Burner Flame...........................................................49
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TABLE OF CONTENTS
Service / Maintenance....................................................................................50
Lighting Instruction Label..................................................................50
Air Intake.........................................................................................50
Light Bulb Replacement.....................................................................51
Cleaning / Annual Service..................................................................51
Cleaning The Glass...........................................................................51
Replacing Glass................................................................................51
Burner & Firebox Cleaning.................................................................51
Wiring Harness.............................................................................................52
Troubleshooting............................................................................................53
Troubleshooting............................................................................................54
Appedix A - Optional Reduced Ceiling Height Installation.................................55
Parts List......................................................................................................56
Parts Diagram..............................................................................................57
Warranty......................................................................................................58
Warranty......................................................................................................59
Installation Data Sheet..................................................................................60

DIRECT VENT ONLY: This type is identied by the prex DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to National Fuel Gas Code, ANSI Z223.1/ NFPA 54, local authorities, or codes which have
jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m). Refer also
to CSA-B149.1 Natural Gas and Propane Installation Code, local authorities, or codes which have
jurisdiction in your area regarding the de-rate guidelines.
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (DV48; NG/LPG)
TESTED TO: ANSI Z21.88a-2007/CSA 2.33a-2007 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This Westgate DV48 Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
CODES AND APPROVALS
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be
installed with a listed wall thermostat. IN USA: see current ANSI Z223.1
for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CSA-B149.1 Natural Gas and Propane Installation
Code (Canada in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected
to a chimney ue serving a separate solid-fuel burning appliance.
• The ow of combustion and ventilation air not be obstructed.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for
the rst 4 hours. This will cure the paint, logs, gasket material and other
products used in the manufacturing process. It is advisable to open a
window or door, as the unit will start to smoke and can irritate some people.
After the unit has gone through the rst burn, turn the unit off including the
pilot, let the unit get cold then remove the glass door and clean it with a
good gas replace glass cleaner, available at your local WESTGATE dealer.
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