Wheel horse 7-2621 User manual

PARTS

LIST

AND

INSTRUCTIONS

LAWN

VACUUM

FACTORY

ORDER

NUMBER

7·2613

WITH

OPTIONAL

HOSE

ACCESSORY

FACTORY

ORDER

NUMBER

7·2621

-

FOR

USE

WITH

42"

MOWERS

ONLY

-

&CAUTION

&

SAFETY

INSTRUCTIONS

• Exercise

caution

at

all

times

when

operating

your

new

vacuum

attachment.

•

Always

stop

engine

before

leaving

machine.

•

Always

stop

engine

before

servicing

or

adjust-

ing

machine.

•

Always

keep

hands,

feet

and

clothing

away

from

any

power

driven

parts.

•

Never

remove

foreign

objects

from

mower

deck

nozzle,

hose,

or

impeller

before

stopping

engine

and

removing

the

key.

•

Never

operate

unit

with

hose

from

impeller

to

canopy

disconnected.

DESCRIPTION

The

7-2613

lawn

vacuum

is

designed

specifically

for

installation

on

42/1

mowers

only

-

mowers

5-1001,

5-1010,5-1011,5-1012,5-1421,5-1422

and

5-1423.

To

support

the

vacuum

bag,

dump

trailer

7-2211 or

7-2212

is

required.

An

optional

hose accessory,

factory

order

number

7-2621,

is

available

for

use

around

shrubbery

and

other

inaccessible

areas.

WHEELHORSE

'---------'

lawn

&

garden

tractors

INSTALLATION

IMPELLER

UNIT

1.

Assemble

the

Rear

(Dozer

Blade)

Quick

Hitch

Assembly

to

tractor

as

shown

in

Figure

1,

leaving

bolts

loose.

Assemble

Latching

Plates

to

outside

of

hitch

..

2.

Relocate

the

R.

H.

tractor

footrest

in

the

outer

hole

locations

in

footrest

bracket,

retaining

the

two

(2)

~6-

18

bolts

for

later

use.

(Figure

5.) The

footrest

plate

104100,

secured

by

bracket

104099,

will

hold

footrest

firmly in

the

outer

position

..

Attach

both

parts

from

beneath

the

sup-

port

rod

FIGURE

3.

Mount

Idler

Pulley in

center

of

slotted

hole

of

Idler

Mounting

Bracket

with

%-16

bolt,

washer,

and

nut

as

shown

in

Figure

2.

TRANS.

1

MTG.

PLATE

1

"':

,1

~

'~:,'/

'-

1 I

'I

FIGURE 2

-2-

4.

Secure

the

Idler

Mounting

Bracket

to

Transmission

mounting

plate

with

);1-13 Bolt,

washer,

and

nut.

Fasten

at

top

to

the

footrest

bracket

with

~6-

18

bolt,

and

nut

as

shown

in

Figure

2.

5.

Mount

the

Impeller

Unit

on

Rear

Quick

Hitch,

placing

the

adjustment

screw

into

Draw

Bar

and

secure

with

Latching

Plates

and

hairpin

cotter

as

shown

in

Figures

3

and

4.

, ADJUSTING

~SCREW

•

@

+

FIGURE 3 FIGURE 4

6.

Shift

quick

hitch

assembly

as

necessary

to

align

the

Jackshaft

Pulley

with

the

outer

groove

on

clutch

pulley

and

tighten

Quick

Hitch

mounting

bolts.

7.

Slip

the

Drive Belt

under

R.

H.

rear

tractor

wheel

and

place

on

outer

groove

of

clutch

pulley,

Jack-

shaft

Pulley

and

under

Idler

Pulley

as

shown

in

Figure

5.

(Wheel

removed

for

viewing

purposes

only.)

(

FIGURE

5

8.

Adjust

the

adjustment

screw

for

proper

belt

ten.

sion

..

(Approximately

1"

deflection

in

the

center

on

upper

strand.)

Idler

pulley

may

be

moved

in

slot

to

provide

belt

clearance

under

axle

and

additional

belt

adjustment

..

9.

To

install

belt

cover,

first install

belt

guard

brack-

et

104446

between

the

tractor

frame

and

hole

"A"

(see

Figure

5). Hook

the

top

belt

cover

clip

to

the

top

of

the

belt

guard

and

secure

to

the

outside

of

the

footrest

using

the

bolts

removed

during

step

2

and

the

nuts

supplied.

the

belt

guard

plate

104450

at

hole

"B" (see

Figure

5).

MOWER

PREPARATION

10.

Clamp

Mower

Deck

Covers

to

front

edge

of

mower

deck,

ends

against

Roller

Bracket

with

bottom

edge

1"

below

mower

deck.

Using

the

deck

covers

as

templates,

mark

and

drill

eight

(8)

13(4

Dia

..

holes

for

machine

screws

and

fasten

with

Keps-Nuts.

See

Figure

6. Install

with

screw-

heads

inside

mower.

DRILL

8 HOLES

13/64 DIA.

FIGURE

6

/'

/~

-3-

11.

Place

Nozzle

on

mower

deck.

Mark

location

for

holes.

Drill

three

(3)

U6

Dia.

holes

and

file

out

to

square

for

U6-18

Carriage

Bolts

and

secure

with

nuts.

See

Figure

7.

DRILL

3

HOLES

5/16

DIA.

&

FILE

SQUARE

FIGURE

7

Remove

the

R"H.

draft

bar

(101777)

and

the

R.H.

rear

bracket

(102430)

and

replace

with

new

parts

(104359)

R.H"

offset

draft

bar

(item

75

in

exploded

view

drawing)

and

(104358)

R.H.

rear

bracket

(item

76)

..

TRAILER

CANOPY

12.

Fasten

top

Trailer

Canopy

tubes

(52)

to

hose

adapter

assembly

tube

(53)

using

71'6-18

bolt

and

nut

as

shown

in

Figure

8.

13.

Assemble

the

rear

of

the

top

canopy

support

tubes

(52)

to

the

outside

and

the

cross

tubes

(56)

to

the

inside

of

the

top

rear

U-Tube (55)

using

71'6-18

Bolt

and

nut

as

shown

in

Figure

9.

14.

Insert

Upright

Braces

(54)

into

Hose

Adapter

Assembly

Tube

(53)

and

Top

Rear

U-Tube (55)"

15.

Ma

ke loose

connection

of

Front

Upright

Braces

(54), Lower U-Tube (55),

and

Cross

Tubes

(56)

using

eyebolts

as

shown

in

Figure

10.

16.

Make

loose

connection

of

Rear

Upright

Braces

(54)

to

lower

U-Tube (55)

as

shown

in

Figure

11.

17.

Install

canopy

over

frame.

18.

Pull

up

sides

of

canopy

and

install

side

tubes

(57) in

loops

of

canopy

as

shown

in

Figure

12.

19.

Insert

reduced

ends

of

side

tubes

(57)

into

bottom

U-Tubes (55).

20.

Pull

up

corners

of

canopy

and

tighten

nuts

on

Eye Bolts

making

unit

rigid.

21.

Place

Canopy

Frame

Assembly

on

Dump

Trailer

with

side

dust

seals

between

trailer

bed

and

frame

tubing

as

shown

in

Figure

12.

22.

Turn

up

corners

of

canopy

and

fasten

unit

to

trailer

bed

as

shown

in

Figure

10.

NOTE:

Check

to

make

sure

side

dust

seals

are

still in

proper

location.

23.

Install

Canopy

Hooks

and

fasten

to

rear

tubes

as

shown

in

Figure

13.

24.

Secure

Canopy

to

Trailer

Bed

with

rope

making

sure

bottom

of

canopy

is

below

bed

lip

and

plastic

canopy

corner

protectors

are

in

place

between

canopy

and

mounting

bolts

before

tying

knots.

FINAL

ASSEMBLY

25.

Fasten

51"

Hose

between

Mower

nozzle

and

Impeller

Assembly

with

hose

clamps.

26. Hook

Trailer

Tongue

to

rear

of

Vac

Unit

with

Tool Pin.

27.

Fasten

33"

Hose

to

Canopy

Adaptor

with

hose

clamp.

28.

Insert

hose

adapter

into

opposite

end

of

hose

and

secure

with

hose

clamp.

29.

Position

Adapter

in Clip

on

Impeller

Assembly

and

secure

with

wing

nut.

-4-

OPERATING

INSTRUCTIONS

&CAUTION

&

Please

read

the

safety

rules

in

this

manual

before

attempting

to

operate

this

equipment.

The

Lawn

Vacuum

is

designed

to

operate

effi-

ciently

at

norma

I

mowing

speeds.

Consult

your

mower

operating

instructions

for

proper

throttle

set-

tings

and

ground

speed.

Note:

The

attachment

clutch

engages

and

disengages

both

the

mower

and

lawn

vacuum

simultaneously.

The

vacuum

will pick

up

grass

clippings,

leaves,

twigs

and

other

small

articles

on

the

lawn

and

deposit

them

in

the

trailer.

A

deflector

is

built

into

the

hose

adaptor

assembly

tube

to

protect

the

canopy

against

damage

from

flying

debris.

Care

should

be

taken,

however,

to

remove

any

articles

from

the

lawn

which

might

cause

damage

to

the

mower

or

impeller

assembly.

If

suction

action

or

pick-up

should

cease

while

in

operation,

stop

forward

travel,

disengage

attach-

ment

clutch,

and

shut

off

engine.

Check

for

such

possible

causes

as

a

dirty

canopy

breathing

screen,

obstructions

in

the

mower

nozzle,

hoses

or

impeller

housing,

and

insufficient

belt

tension.

The

trailer

may

be

easily

emptied

through

the

(

large

zippered

flap

in

the

rear

of

the

canopy.

Never

empty

trailer

with

engine

running.

The

trailer

may

be

lowered

(trailer

latch

released)

for

emptying

if

desired,

after

first

disconnecting

the

trailer

hose

from

impeller

unit.

MAINTENANCE

The

Lawn

Vacuum

is

nearly

maintenance

free.

The

impeller

shaft

bearings

and

idler

pulley

require

no

lubrication.

Prompt

emptying

of

the

trailer

and

allow-

ing

the

canopy

to

dry

thoroughly

between

uses

and

prior

to

storage

will

prolong

service

life. For

winter

storage,

simply

take

standard

rust

preventive

meas-

ures

on

metal

components"

I

t

I

l

r

ITEM

NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

PARTS

LIST

FOR

LAWN

VACUUM

FACTORY

ORDER

NUMBER 7-2613

Parts

available

only

through

Authorized

Dealers.

When

ordering

parts

always

list Part No.

and

Description.

(Specifications

subject

to

change

without

notice.J

PART

DESCRIPTION

NO

..

102518

Impeller

Housing

Assembly

102519

Impeller

Assembly

102520 Front Plate Assembly

102521

Jackshaft

Spacer

1580

Impeller

Drive Belt 4L·310

102522 % Retaining Ring

5133·75

6366

Square

Key

3{6

x

Va

102524

Jackshaft

Pulley 4L-2%

102525 6

11

Dia. Hose x

51/1

908032

%.16

x % Hex Cap Screw

102526

Jackshaft

Bearing

920009

%/1

S.A.E. Flat

Washer

915113

%.16

Lock

Nut

102527

6/1

Dia..

Hose x

33/1

102528

6/1

Hose

Clamp

915585

1\6.18

Wing

Nut

102529

Hose

Adapter

102530

Impeller

Pulley 4L·4

102531

Hamper

Hook

102532

Impeller

Shaft

Spacer

908001

~

·20

x ),i Hex Cap Screw

920081

~/I

Split Lock

Washer

102533

Bearing

Cup

102534

Ball

Bearing

102535 Belt Cover

Assembly

103174

Decal -Wheel Horse

915111 ~

·20

Lock

Nut

920007

~/I

S.A.E"

Flat Washer

102536

Bearing

Cup w

/Nuts

102537

Seal

102538

Adjustment

Screw

102539

?{6

Flat Washer

102540

?{6

Push·Nut PS-438014

933509

Hairpin

Cotter

102542

Impeller

Shaft

933215

% x

1~

Roll Pin

102543

Jackshaft

1594

Drive

Belt

4L·l070

908017

%.18

x % Hex Cap Screw

908057

),i.13 x 1 Hex Cap Screw

102544

Idler

Mounting

Bracket

-5-

NO.

REQ'D. -

1

2

1

3

2

1

4

2

5

1

4

1

4

1

8

6

2

1

6

4

2

1

2

1

FIGURE

13

REAR

UPRIGHT

BRACE

® j

@Il

LOWER

U·TUBE

,I

(

~(~

;,:;:,

REAR

U_TUBE~-~t?

)_~_

~

1\"~TOPCANOP'r'

-

?f;

,')~\~\I:,,~)

SUPPORT

TUBe

(~

CROSS

TUBE

~~\)

~

__

.-.J

@-

"'"

FIGURE

11

®

-6-

FIGURE

12

FIGURE

8

TOP

CANOPY

SUPPORT

TUBE

\J,

/-;.~~

/./

~

~HOSE

ADAPTER

~,~

___

~:

ASS'Y

TUBE

S"i".j

FIGURE

10

ITEM

NO,

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

(

\ 63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

PARTS

LIST

FOR

LAWN

VACUUM

FACTORY

ORDER

NUMBER 7p2613

Parts

available

only

through

Authorized

Dealers.

When

ordering

parts

always

list Part No.

and

Description.

(Specifications

sub;ect

to

change

without notice.}

PART

DESCRIPTION

NO,

915112

X'6-18

Lock

Nut

920011

);1"

Flat

Washer

915115

);1-13 Lock

Nut

102545

V-Belt

Idler

4L-2%

908036

%-16

x

1);1

Hex Cap Screw

102546

Mower

Deck Cover

Assembly

104449

Belt

Guard

Assembly

910792

# 1

0-24

x

);1

Rd.

Head Screw

915964

# 1

0-24

Kep-Nut

102548 Nozzle

Assembly

900285

X'6-18

x %

Carriage

Bolt

102549

Top Tube

102550

Front Hose

Adapter

Assembly

102551

Upright

Brace

102552

U-Tube

102553

Cross Tube

102554

Side Tube

908020

X'6-18

x

1),;1

Cap

Screw

908019

X'6-18

x 1 Hex Cap Screw

920008

X'/' S.A.E. Flat

Washer

102555

),;1-20

Eye

Bolt

915112

X'6,,18

Hex

Nut

102556

J-Bolt

102557

Cart

Cover

7710

Mounting

Bracket

Assembly

7704

Latching Plate

7711 Link

7713

Angle

Spacer

900073

Bolt

Carriage

%-16

x

3);1

915663

Nut

%-16 Elastic Stop

908034

Bolt Hex

%-16

x 1

920009

Washer

% S"A.E.

104450

Belt

Guard

Plate

908015

Bolt, Hex

X'6-18

x

);1

920082

Lockwasher,

X'6

Plain

104446

Belt

Guard

Bracket

104359

Draft

Bar -

Mower

104358

Deck Bracket -

Mower

104099

Bracket

104100

Footrest Plate

-7-

NO.

REQ'D

..

16

1

2

1

8

1

3

2

1

4

3

2

8

4

1

2

4

2

1

/-Y'

//

I

//

1/

( I

I / (

f I

1/

I

I I ,

,\

\ \

\,

'"

"

--

'"

"\\

/-,

/

"-

I

/ \ /

I / /

{

II

'''~/I

/

./

()

141

HOSE

ACCESSORY

Factory

Order

Number

7-2621

Optional

Accessory

for

7-2613

Lawn

Vacuum

The Hose

Accessory

makes

the

Lawn

Vacuum

even

more

versatile

by

permitting

leaf

and

debris

pick

up

around

shrubs,

along

hedges

and

fences

and

other

inaccessible

areas.

It

comes

packed

in

one

carton

and

is

easily

assembled,

using

the

exploded

view

drawing

above

as

a

guide,

&'CAUTICN

&.

Always

shut

off

tractor

engine

before

installing

or

removing

hoses.

Install

mower

nozzle

plug

when

operating

hose

accessory.

To

use,

remove

the

hose

from

the

mower

and

the

impeller

housing

and

install

hose

accessory

on

im-

peller

inlet.

Position

tractor

so

that

the

area

beneath

the

mower

is

free

of

debris

and

that

the

mower

nozzle

points

away

from

work

area.

Lower

mower

to

cutting

posi-

tion

and

set

parking

brake.

Start

engine,

adjust

throttle

to

full

open

position

and

engage

attachment

clutch.

ITEM

NO,

141

142

143

144

145

146

147

148

PARTS

LIST

FOR

HOSE

ACCESSORY

FACTORY

ORDER

NUMBER 7-2621

(Specifications

subject

to

change

without

notice.}

Parts

available

only

through

Authorized

Dealers.

When

ordering

parts

always

list

Part

No.

and

Description.

PART

NO,

102528

102515

102516

102517

908001

915111

102661

102662

DESCRIPTION

6"

Hose

Clamp

10'

Lg.

Plastic Hose

Nozzle

Handle

y,;

-20. x

Y2

Hex

Cap

Screw

y,;

-20 Lock

Nut

Plug,

Nozzle

Decal,

Warning

NO.

REQ'D,

2

1

4

1

-----~---------~----------------------------

WHEEL

HORSE

PRODUCTS,

INC.

PRINTED

IN

U,

S,

A B-74

515

West

Ireland

Road South Bend,

Indiana'

46614

P/l

242

PART

NO, B03B94

Wheel Horse 7-2621 User manual

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