Whirlpool 6ADP 8540 IX User manual

SERVICE Whirlpool Europe
Customer Services
Model 6ADP 8540 IX
Version 8542 540 53740 Page
Technical data 2 - 3
Spare part list 4 - 5
Exploded view 6 - 7
Circuit diagram 8
Program diagram 9
Text/Legend 10 - 16
Family VBL - LOW 5
Service Manual
Dishwasher
6ADP 8540 IX
6ADP 8540 IX
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 08.08.2002 Subject to modification
Document-No.: 4812 718 18226

SERVICE
08.08.2002 / Page 2 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Technical data
Dimension
Height 85.0 cm
Width 59.7 cm
Depth 61.0 cm
Weight 56 kg
Decor plate
Thickness max. 4 mm
Width 583 mm
Height 595 mm
Weight max. 1.8 kg
Electronic boards
Service boards see spare part list
Serial boards see on the boards itself
DUB 4619 724 06631
Programing of version and programmed control
board, see „Service“ and „Data set“ on rating
plate of inner door:
CB programmed 464741
Data set 464731
Basic control board, not programmed see on the
board itself 4619 724 17411
Succession of programs
Programs see program diagram
Succession P1a - P3a - P5b - P6a - P7a
Program information
Start indicator
Pre wash
Main wash
Drying
End
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.
Water Volume at permanent spray system
Water Volume Level
Regeneration 0.3 l 15 mm
Back rinse 3x 1.0 l 60 mm
Prewash 4.8 l 120 mm
Main wash 4.2 l 118 mm
Intermediate rinse 1 4.2 l 118 mm
Intermediate rinse 2 4.2 l 118 mm
Clear rinse 4.2 l 118 mm
Safety/ overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm3
Main-wash 40 cm3
Rinse aid 135 cm3
6 Dosage steps 1 - 6 ml
Water pressure
Inlet pressure 0.3 - 10 bar
Spray pump pressure 0.3 bar
Rotations
Spray pump motor 2800 RPM
Drain pump motor 3000 RPM
Spray arm lower 30 - 40 RPM
Spray arm upper 30 - 40 RPM

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 3
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Technical data
Flow rates/ Inlet volume
Flow meter (at 0.3 bar
= quantity 1.1 l/min) 208 lmp/l
Spray pump 45 - 65 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4 l/min
Spray arm lower ~ 33 l/min
Sprayarm upper ~ 27 l/min
Shower top ~ 8 l/min
Electrical base data
Voltage 240 V
Frequency 50 Hz
Total power 2.4 kW
Fuse 10 A
Motor
Spray pump motor permanent spray system
Voltage 220/ 240 V
Power consumption 145 W
HI 69 Ω
HA 48 Ω
Capacitor 4 µF
Drain pump motor
Voltage 220/ 240 V
Power consumption 30 W
Resistance 146 Ω
Heating (1 Element system)
Voltage 240 V
Power consumption 2.22 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset
(Temperature of water) ~ 85 ˚C
Fuse 206 ˚C
Water valves
Waterstop system Drip tray
Single electric inlet valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.76 kΩ
Coil of dispenser
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 1.3 kΩ
Reed contacts
flow meter
rinse aid control
NTC
20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ
Accesory
If you need spare parts apart from the spare
part list have a look in the
Service Bulletin 4812 718 40084.

SERVICE
08.08.2002 / Page 4 6ADP8540IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Spare part list
Model 6ADP 8540 IX
Service No. 854254053740
Version 854254053740
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18357 Foot short
022 0 4812 440 19579 Side panel le BK
022 1 4812 440 19578 Side panel ri BK
024 0 4812 440 10417 Panel, rear
030 0 4819 310 18598 Table top kit BK
034 0 4812 404 78237 Spacer
034 1 4812 404 78297 Fastener
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
040 3 4812 417 18841 Protector f.door (set) BK
044 0 4812 492 38358 Spring f.door
047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
053 0 4812 440 88889 Plinth BK
061 0 4812 466 88552 Counter weight
103 0 4812 440 19453 Door outer BK
120 0 4812 440 19456 Door,inner
120 1 4812 440 18969 Batten
130 0 4812 417 58373 Tilt lock cpl. bk
131 0 4812 401 18416 Hook lock
175 0 4812 310 18309 Trim,ornamental left BK
175 1 4812 310 18308 Trim,ornamental right BK
175 2 4812 310 18311 Trim,ornamental lower BK
176 0 4812 310 18736 Decorplate door
191 0 4812 466 68564 Gasket door
192 0 4812 466 68467 Gasket, door lower
241 0 4812 458 19027 Basket upper straight
241 1 4812 458 18324 Holder cups right wh
241 3 4812 528 88068 Wheel,basket upper (set)
241 6 4812 310 18757 Holder glasses KIT wh
241 8 4812 466 68553 Spacer cap set
241 9 4812 528 88101 Wheel,basket basket upper
242 0 4812 310 28134 Basket lower KIT
242 1 4812 528 88069 Wheel,basket lower wh
242 4 4812 466 48091 Fixation gr
243 0 4812 458 18272 Basket cutlery
261 0 4819 462 38271 Rail telescope, inner
261 1 4812 462 79768 Cap rail
261 2 4812 462 78995 Cap rail ahead
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 520 48001 Ball Niro 8 D
301 0 4812 452 79735 Control panel
303 1 4812 460 38093 Plate,handle SILV
305 1 4819 502 18241 Screw synthetic
305 2 4819 505 18191 Nut
305 6 4812 440 10449 Batten adjustable 5mm SIL
331 0 4812 413 59029 Knob program cpl. SILV
332 0 4812 410 28675 Button BK
350 1 4812 381 28064 Window inlay printed
400 0 4812 361 58334 Motor +SP,50Hz,per.HP-PNT
405 0 4812 360 18511 Spray pump wo.Mot.per.HP,50Hz
Pos. No. 12NC Code Description
405 1 4819 515 28158 Gasket
420 0 4812 121 18132 Capacitor
421 0 4812 121 18158 Interf.filter
430 0 4812 360 18508 Pump,draining cpl.
430 1 4812 466 68689 Gasket
450 0 4812 259 28684 Heating element
480 0 4812 321 28405 Cable harness set
480 1 4812 321 28371 Cable
480 3 4812 401 18418 Protector f.wiring
490 0 4812 321 18051 Cable,mains
490 1 4812 321 28367 Strain relief
521 0 4812 214 78858 Control board (CB)
571 0 4812 281 28379 Valve inlet
583 0 4812 271 28407 Switch diaphragm
620 0 4812 218 38091 User board (DUB)
633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC
701 0 4812 530 28081 Hose, inlet 3/8Z cpl. 5m
701 0 4812 530 28082 Hose, inlet 3/8Z cpl. 3m
701 0 4819 530 28928 Hose, inlet 2m
701 1 4812 310 18302 Yoke
701 2 4822 480 50159 Sieve inlet
710 2 4819 310 38536 Threaded ring
710 3 4819 466 69562 Gasket set
714 0 4812 462 78012 Threaded cap
716 0 4812 418 68142 Reg.dosage
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
717 1 4812 462 79793 Stopper
721 1 4812 360 68347 Spray arm lower. cpl.
722 0 4812 360 68348 Spray arm upper wh
722 2 4812 360 68349 Spray arm 2nd level cpl. wh
723 0 4812 360 68351 Douche ceiling
726 1 4812 530 29118 Tube assembly cpl.
726 2 4812 505 18208 Nut
743 1 4812 530 28102 Hose, inlet
751 0 4812 418 18338 Water collector
755 0 4812 530 29119 Bend
755 2 4812 530 48148 Tray,leak
761 0 4812 480 58122 Sieve fine
761 2 4812 418 18337 Cover sieve
761 3 4812 418 18341 Cover
761 4 4812 530 58141 O-Ring
763 0 4812 480 58123 Sieve coarse
781 0 4812 530 29113 Hose,draining
781 3 4812 281 28417 Flap non-return
783 4 4812 530 28904 Hose 10x3x265+10
783 6 4812 530 28824 Hose 10,3X3X245
791 0 4812 532 68099 Gasket
791 4 4812 466 68503 Gasket

SERVICE Whirlpool Europe 6ADP8540IX 08.08.2002 / Page 5
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Spare part list
Model 6ADP 8540 IX
Service No. 854254053740
Version 854254053740
Pos. No. 12NC Code Description
791 5 4812 466 68504 Gasket
901 0 4822 401 10258 Clamp,hose 10-18 mm
901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18157 Strap 32-50/9 C61
901 5 4812 401 48573 Strap 028,6
904 0 4812 462 78998 Threaded cap
904 2 4812 462 79657 Cover BK 3,5x5
904 3 4812 462 79637 Cover BK 3,5x4
904 4 4812 462 79659 Threaded cap
910 1 4812 502 38152 Screw 4,8x19
910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18389 Screw 5x20 T20
910 4 4812 502 18385 Screw M3,5x8-T15M
910 5 4812 502 18393 Screw 3,5x9-1 Tx15
910 7 4812 502 18397 Screw INOX A2 M 5X12
910 8 4812 502 18527 Screw 4x15 T20
910 9 4812 401 18425 Screw 2,5x18-H
911 0 4812 502 38148 Screw ST3,5x9,5-C-H
964 0 4812 466 68536 Gasket housing ri/le
964 1 4812 466 68469 Gasket housing upper
993 0 4819 530 29028 Bow

SERVICE
08.08.2002 / Page 6 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Exploded view

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 7
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Exploded view

SERVICE
08.08.2002 / Page 8 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Circuit diagram
ASA/ Automatic salt adaption/ WHS Water hardness sensor C1 Capacitor CB Control board CULCD Control unit LCD DB Display board DUB Display- and User board DLB Timerswitch Delay DPM Drain pump motor DD Cleaning agent dosage DON Turbidity sensor DR Final rinse dosage DS Door switch DVH Diverter ventil high DVL Diverter ventil low FM Flow meter HEWI Heating IF Interference filter LS6 Water leakage switch L Line MS Main switch NTC Thermostat temp. sensor N Neutral OWI Water indicator, optical PRG Plug to program RV Water hardness switch RE2 Heating relay RR SA Reed relay salt RR RA Reed relay rinsaid SAB Sprayarm blocked SPM Sprayarm motor THS1 Safety thermostat THS 2 Fuse TBL Power supply terminal TL Winding protective
contact
UB User board VM Fan ventilator WV1 Water inlet valve WV2 Water regenerating valve WI Water indicator ZW Zone washing 00 black 66 blue 88 grey 99 white

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 9
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Program diagram

SERVICE
08.08.2002 / Page 10 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Text/Legend

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 11
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Text/Legend

SERVICE
08.08.2002 / Page 12 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Text/Legend

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 13
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Text/Legend

SERVICE
08.08.2002 / Page 14 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Text/Legend

SERVICE Whirlpool Europe 6ADP 8540 IX 08.08.2002 / Page 15
Customer Service 8542 540 53740 Doc. No: 4812 718 18226
Text/Legend

SERVICE
08.08.2002 / Page 16 6ADP 8540 IX Whirlpool Europe
Doc. No: 4812 718 18226 8542 540 53740 Customer Service
Text/Legend