Whirlpool ADG 7440 User manual

SERVICE Whirlpool Europe
Customer Services
Model ADG 7440
Version 8542 440 15810 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 16
Family IC - LOW 4
Service Manual
Dishwasher
integratable
ADG 7440
GENERATION 2000
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 16.10.2002 Subject to modification
Document-No.: 4812 718 18387

SERVICE
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Doc. No: 4812 718 18387 8542 440 15810 Customer Service
Technical data
Dimension of Built In appliances Full Door and
Integretable types
Height 82.0 - 87.0cm
Width 59.7 cm
Depth 55.5 cm
Weight 53 kg
Wooden door for Full Door appliances
Thickness min. 16 mm
Thickness max. 20 mm
Width min. 592 mm
Width max. 595 mm
Height min. 620 mm
Height max. 718 mm
Weight min. 2.5 kg
Weight max. 6.5 kg
Max. stick out over lower
edge of appliance door 92 mm
Height of plinth min. 93 mm
Electronic boards
Service boards see spare part list
Serial boards see on the boards itself
Programmed control board and programing of
version , see „Board Service“ and „DATA“ on rating
plate of inner door:
UCB 469341
Data set 469331
Basic UCB, not programmed
see on the board itself 4619 724 60961
Succession of programs
Programs see program diagram
Succession P1a- P 3a - P5b - P7a
Datas Energy Label
Reference program P5b
Energy Performance B
Cleaning Performance A
Drying Performance C
Program information
Start indicator
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.
Water Volume at permanent spray system
Water Volume Level
Regeneration 0.3 l 15 mm
Back rinse 3x 1.0 l 60 mm
Prewash 4.8 l 120 mm
Main wash 4.2 l 118 mm
Intermediate rinse 1 4.2 l 118 mm
Intermediate rinse 2 4.2 l 118 mm
Clear rinse 4.2 l 118 mm
Safety/ overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm3
Main-wash 40 cm3
Rinse aid 135 cm3
6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kg
Resin container 900 cm3
Regeneration dosage 300 cm3
Water pressure
Inlet pressure 0.3 - 10 bar
Spray pump pressure 0.3 bar

SERVICE Whirlpool Europe ADG 7440 16.10.2002 / Page 3
Customer Service 8542 440 15810 Doc. No: 4812 718 18387
Technical data
Rotations
Spray pump motor 2800 RPM
Drain pump motor 3000 RPM
Spray arm lower 30 - 40 RPM
Spray arm upper 30 - 40 RPM
Flow rates/ Inlet volume
Flow meter (at 0.3 bar
= quantity 1.1 l/min) 208 lmp/l
Spray pump 45 - 65 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4 l/min
Spray arm lower ~ 33 l/min
Sprayarm upper ~ 27 l/min
Shower top ~ 8 l/min
Electrical base data
Voltage 230-240 V
Frequency 50 Hz
Total power 2.4 kW
Fuse 13 A
Motor
Spray pump motor permanent spray system
Voltage 220/ 240 V
Power consumption 140 W
HI 69 Ω
HA 48 Ω
Capacitor 4 µF
Drain pump motor
Voltage 220/ 240 V
Power consumption 30 W
Resistance 146 Ω
Heating
1 Element system
Voltage 230-240 V
Power consumption 2.04-2.22 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset
(Temperature of water) ~ 85 ˚C
Fuse 206 ˚C
Water valves
Waterstop system Drip tray
Single electric inlet valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.76 kΩ
Regenerating valve
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 3.13 kΩ
Coil of dispenser
Voltage 220/ 240 V
Frequency 50/ 60 Hz
Resistance 1.3 kΩ
Reed contacts
flow meter
NTC
20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ

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Doc. No: 4812 718 18387 8542 440 15810 Customer Service
Technical data
Regeneration
Volume 300 cm3
after wash cycles depending on the water hardness
water hardness 0 - 40 ˚dh
0 - 10.7 mmol/l
0 - 107 ˚Fh
Salt consumption for regeneration ~ 77 g
Number of cycles with 2 kg salt ~ 26
Water softener setting
To change the water softener setting:
• Push the POWER button on
• Change to program 2
• Hold the START button for 5 seconds until the LED is flashing
• Water softener setting is shown by flashing LED
• By pushing the START button you can change the setting
• Push the POWER button off to save and exit the water softener setting
Accesory
If you need spare parts apart from the spare part list have a look in the
Service Bulletin 4812 718 40084.
Water hardness Germandegrees
˚dH French degrees ˚fH English degrees Clarke ˚e mmol/l Water softener setting is shown by flashing LED
1 soft 0 - 5 0 - 9 0 - 6,3 0 - 0.9 1 x
1 - 2 soft/ medium 6 - 10 10 - 18 7 - 12.6 1 - 1.8 2 x
2 medium 11 - 15 19 - 27 13.3 - 18.9 1.9 - 2.7 3 x
3 medium/ hard 16 - 21 28 - 37 19.6 - 25.9 2.8 - 3.7 4 x
4 hard 22 - 28 38 - 50 26.6 - 35 3.8 - 5.0 5 x
4 very hard 29 - 35 51 - 63 35.7 - 44.1 5.1 - 6.3 6 x
4 extremely hard 36 - 60 64 - 107 44.8 - 74.9 6.4 - 10.7 7 x

SERVICE Whirlpool Europe ADG7440 16.10.2002 / Page 5
Customer Service 8542 440 15810 Doc. No: 4812 718 18387
Spare part list
Model ADG 7440
Service No. 854244015810
Version 854244015810
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18369 Foot long
022 0 4812 440 19398 Side panel left
022 1 4812 440 19397 Side panel right
024 0 4812 440 10417 Panel, rear
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
044 0 4812 492 38362 Spring f.door
047 0 4812 404 48746 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
053 0 4812 440 88884 Plinth
103 0 4812 440 19478 Door outer
105 0 4812 404 48611 Fastener door
105 2 4812 505 68004 Clip
105 3 4812 404 48633 Fastener
120 0 4812 440 19456 Door,inner
120 1 4812 440 18969 Batten
130 0 4812 417 58361 Tilt lock cpl. wh
131 0 4812 401 18416 Hook lock
175 3 4812 466 68572 Batten
191 0 4812 466 68564 Gasket door
192 0 4812 466 68467 Gasket, door lower
241 0 4812 458 19027 Basket upper straight
241 1 4812 458 18324 Holder cups right wh
241 3 4812 528 88068 Wheel,basket upper (set)
241 6 4812 310 18757 Holder glasses KIT wh
241 8 4812 466 68553 Spacer cap set
241 9 4812 528 88101 Wheel,basket basket upper
242 0 4812 310 28134 Basket lower KIT
242 1 4812 528 88069 Wheel,basket lower wh
242 4 4812 466 48059 Fixation wh
243 5 4819 310 39859 Cutlery basket KIT
243 6 4812 458 18996 Grille wh
261 0 4812 462 79831 Rail telescope, inner from 02/37
261 0 4819 462 38271 Rail telescope, inner to 02/37
261 1 4812 462 79768 Cap rail
261 2 4812 462 78995 Cap rail ahead to 02/37
261 2 4812 462 79832 Cap rail ahead from 02/37
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 520 48001 Ball Niro 8 D
301 0 4812 453 71765 Control panel
322 0 4812 453 71794 Insert panel
332 5 4812 410 28556 Cap f.beater
400 0 4812 361 58334 Motor +SP,50Hz,per.HP-PNT
405 1 4819 515 28158 Gasket
420 0 4812 121 18132 Capacitor
421 0 4812 121 18158 Interf.filter
430 0 4812 360 18508 Pump,draining cpl.
430 1 4812 466 68689 Gasket
450 0 4812 259 28684 Heating element
480 0 4812 321 28416 Cable harness IC-FD
480 3 4812 401 18418 Protector f.wiring
Pos. No. 12NC Code Description
490 0 4812 321 18049 Cable,mains
490 1 4812 321 28367 Strain relief
521 0 4812 218 38169 User board (UCB)
571 0 4812 281 28379 Valve inlet
575 0 4812 281 28361 Regen.valve
583 0 4812 271 28407 Switch diaphragm
621 0 4812 276 18405 Switch ON/OFF
633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68035 Feeler NTC
701 0 4812 530 28081 Hose, inlet 3/8Z cpl. 5m
701 0 4812 530 28082 Hose, inlet 3/8Z cpl. 3m
701 0 4819 530 28928 Hose, inlet 2m
701 1 4812 310 18302 Yoke
701 2 4822 480 50159 Sieve inlet
710 0 4812 418 68149 Monoblock
710 2 4819 310 38536 Threaded ring
710 3 4819 466 69562 Gasket set
714 0 4812 462 79643 Threaded cap
716 0 4812 418 68147 Reg.dosage
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
717 1 4812 462 79793 Stopper
721 1 4812 360 68347 Spray arm lower. cpl.
722 0 4812 360 68348 Spray arm upper wh
722 2 4812 360 68349 Spray arm 2nd level cpl. wh
723 0 4812 360 68049 Spray arm ceiling
726 1 4812 530 29118 Tube assembly cpl.
726 2 4812 505 18208 Nut
743 1 4812 530 28102 Hose, inlet
751 0 4812 418 18338 Water collector
755 0 4812 530 29119 Bend
755 2 4812 530 48148 Tray,leak
761 0 4812 480 58122 Sieve fine
761 2 4812 418 18337 Cover sieve
761 3 4812 418 18341 Cover
761 4 4812 530 58141 O-Ring
763 0 4812 480 58123 Sieve coarse
781 0 4812 530 29113 Hose,draining
781 3 4812 281 28417 Flap non-return
783 4 4812 530 28888 Hose
783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68099 Gasket
791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket
791 5 4812 466 68504 Gasket
901 0 4822 401 10258 Clamp,hose 10-18 mm
901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18157 Strap 32-50/9 C61
901 5 4812 401 48573 Strap 028,6
901 8 4812 401 18075 Strap 20-32/9 mm

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Doc. No: 4812 718 18387 8542 440 15810 Customer Service
Spare part list
Model ADG 7440
Service No. 854244015810
Version 854244015810
Pos. No. 12NC Code Description
902 1 4812 466 78015 Fastener f.buildt-in models
902 2 4812 404 78241 Holder
904 0 4812 462 78998 Threaded cap
904 2 4812 462 79657 Cover BK 3,5x5
904 4 4812 462 79659 Threaded cap
910 1 4812 502 38152 Screw 4,8x19
910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18389 Screw 5x20 T20
910 4 4812 502 18385 Screw M3,5x8-T15M
910 5 4812 502 18393 Screw 3,5x9-1 Tx15
910 7 4812 502 18397 Screw INOX A2 M 5X12
910 8 4812 502 18527 Screw 4x15 T20
964 1 4812 466 68573 Gasket housing upper
993 1 4812 466 78388 Foil protection
993 2 4812 404 48753 Key foot
993 5 4822 532 80216 Funnel salt
994 1 4812 310 28022 Fastener set n.sh.

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Exploded view

SERVICE
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Doc. No: 4812 718 18387 8542 440 15810 Customer Service
Exploded view

SERVICE Whirlpool Europe ADG 7440 16.10.2002 / Page 9
Customer Service 8542 440 15810 Doc. No: 4812 718 18387
Circuit diagram
ASA/ Automatic salt adaption/ WHS Water hardness sensor C1 Capacitor CB Control board CULCD Control unit LCD DB Display board DUB Display- and User board DLB Timerswitch Delay DPM Drain pump motor DD Cleaning agent dosage DON Turbidity sensor DR Final rinse dosage DS Door switch DVH Diverter ventil high DVL Diverter ventil low FM Flow meter HEWI Heating IF Interference filter LS6 Water leakage switch L Line MS Main switch NTC Thermostat temp. sensor N Neutral OWI Water indicator, optical PRG Plug to program RV Water hardness switch RE2 Heating relay RR SA Reed relay salt RR RA Reed relay rinsaid SAB Sprayarm blocked SPM Sprayarm motor THS1 Safety thermostat THS 2 Fuse TBL Power supply terminal TL Winding protective
contact
UB User board UCB User- and Control board VM Fan ventilator WV1 Water inlet valve WV2 Water regenerating valve WI Water indicator ZW Zone washing 00 black 66 blue 88 grey 99 white

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Doc. No: 4812 718 18387 8542 440 15810 Customer Service
Program diagram

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Text/Legend

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Text/Legend

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Text/Legend

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Text/Legend

SERVICE Whirlpool Europe ADG 7440 16.10.2002 / Page 15
Customer Service 8542 440 15810 Doc. No: 4812 718 18387
Text/Legend

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Text/Legend