Whirlpool AWO 5963 User manual

SERVICE Whirlpool Europe
Customer Services
Model AWO 5963
Version 8592 027 15000 Page
Technical data 2 - 3
Spare part list 4 - 5
Exploded view 6 - 7
Wiring diagram 8
Circuit diagram 9
Program chart 10 - 15
Text/Legend 16 - 18
Family SC 1
Service Manual
Washing machine
Frontloader
AWO 5963
AWO 5963
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 10.11.2004 Subject to modification
Document-No.: 4812 722 23187

SERVICE
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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Technical data
Dimensions
Height 85 cm
Width 59.5 cm
Depth 60 cm
Weight
Without packing 73 kg
Main Connection
Voltage 230 V
Frequency 50 Hz
Power consumption 2.3 kW
Fuse rating 10 A
Drum
Volume 53 l
Washing 54 rpm
Ramp spin 95 rpm
Speed spinning max. 1600 rpm
Capacity of dry laundry
Cotton/coloured 6 kg
Cotton rapid 3 kg
Cotton short 6 kg
Daily/Chrono 3 kg
Easy care 2.5 kg
Easy care rapid 1.5 kg
Easy care short 2.5 kg
Delicate 1.5 kg
Wool 1 kg
Water Level
Level 1
Switching point 55 ±5 mmWc
Switching back point 35 ±5 mmWc
Overflow 280 ±20 mmWc
Water level inside the drum
(only switching level inside the drum)
Level 1 25 - 39 mm
Overflow 267 - 306 mm
Nominal currents
Contacts
11 - 12 4 (4) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Contact system
11 - 12 - 14 spring contact
11 - 16 sliding contact
Door lock
Lock time (20 ˚C) 3“ - 6’’
Unlock time 60“ - 90’’
Nominal voltage 230 V
Nominal current:
Contact 4 - 5 16 (4) A
Heating element
Kind of heating Tubular heating element
with NTC - sensor
Nominal Voltage 240 V
Nominal power 2050 W
resistance R25 22 - 28 Ω
Resistance NTC:
0 ˚C 35.9 kΩ
30 ˚C 9.8 kΩ
40 ˚C 6.6 kΩ
50 ˚C 4.6 kΩ
60 ˚C 3.2 kΩ
70 ˚C 2.3 kΩ
95 ˚C 1.1 kΩ
Inlet valve cold/hot fill
Water temperature max. 60 ˚C
Rated flow <1 bar 4 l/min
Pressure range 0.5 - 10 bar
Nominal voltage 220 - 240 V
Frequency 50 Hz
Starting voltage:
<6 bar 160 V
6 - 10 bar 170 V
Nominal current 35 mA
Nominal power 6 VA
Nominal resistance(20 ˚C) 3.4 - 4.5 kΩ
Drain pump (synchronous)
Nominal Voltage 230 V
Nominal current 0.3 A
Nominal power 34 W
Frequency 50 Hz
Resistor (coil) 155 Ω±7%
Motor protection 170 ˚C
Capacity (1.25m height) 14 ±2 l/min

SERVICE Whirlpool Europe AWO 5963 10.11.2004 / Page 3
Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Technical data
Program timer
Type SC1
Timer basic 4619 710 89381
Timer programmed 4619 744 83541
Nominal voltage 230 V
Frequency 50 Hz
Positions 32
Connector
VCF3.1 - VCF3.3 Valve (cold water)
VHF3.1 - VHF3.3 Valve (hot water)
Pi5.1 = negative supply
Pi5.2 = data
Pi5.3 = clock
Pi5.4 = positive supply
Pi 5.5 = negative supply
PL3.1 - PL3.3 Pilot lamp
Connector
M7.1 - M7.7 Motor
DP2.1 - DP2.2 Pump
AQS2.1 - AQS2.2 Aquastopswitch
SET2.1 - SET2.2 NTC
DSS3.1 - DSS3.3 Door switch
PR2.1 - PR2.2 Pressostat
Single connector
HE2.1 - HE2.2 Heating element
PS2.1 - PS2.2 Pressostat
SM3.2 - SM3.3 mains switch
(3 fold connector)
Ambient temperature up to 70 ˚C
Storage temperature up to 85 ˚C
Spin speed
Wash speed 54 rpm
Ramp speed 95 rpm
Spin speed 1600 rpm
Output
Motor M7.6 - DSS3.2 >40 V
Aquastop AQ2.2 - DSS3.2 230 V
in pump step AQ2.1 - DSS3.2 230 V
NTC not measurable
Pump DP2.1 - DP2.2 230 V
Doorlock DSS3.1 - DSS3.3 230 V
Pressostat E4 - E2 230 V
- empty PR2.1 - E2 230 V
- full PR2.2 - E2 230 V
Valve (Rast 2.5) V2.1 - V2.2 >170 V
Options not measurable
Display module Pi5.1 - Pi5.4 5 V
Pi5.4 - Pi5.5 12 V
Motor
Type MCA 61/64-148/WHE 8
Belt ratio i = 1:11.2
Resistance contacts
6 - 7 1.61 Ω ± 5%
Collector directly 0.62 Ω ± 5%
2 - 3 1.57 Ω ± 5%
1 - 3 12.5 Ω ± 5%
Radio interference supression
Type ISKRA - KPB 7325
Nominal voltage 230 V
Nominal capacity 250 nFX1 + 2x22 nFY2
±20%
Derivation current ≥4.15 mA (2x2.075 mA)
at 250V 50Hz
Nominal resistance 1 MΩ ± 5%
Push button switch
Programs 11
Switch start SST
Switch +/- SW+/-
Switch start delay STD
Switch spin reduction SSR
Switch rinse stop SRS
Switch rinse intensive SRI
Switch pre wash SPW
Switch eco SEC
Switch easy ironing SEI
Reset
Remaining time indication

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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Spare part list
Model AWO 5963
Service No. 859202715000
Version 859202715000
Pos. No. 12NC Code Description
001 0 4812 440 10784 Cabinet GW
002 0 4812 440 11131 Flap square EBL
011 0 4812 462 48421 Adjust. foot
021 0 4812 440 11132 Front square Flap EBL
024 0 4812 440 18998 Panel, rear
025 0 4812 404 38737 Support EBL
030 0 4812 440 11178 Table top
040 0 4812 417 18787 Hinge
050 0 4812 440 89097 Plinth EBL
061 0 4812 466 88818 Counterweight upper 1600
061 1 4812 466 88819 Counterweight bottom 1600
061 3 4812 094 98006 Mounting kit Weight bottom, 1600
061 4 4812 466 88821 Counterweight front 1600
061 5 4812 094 98007 Mounting kit weight front, 1600
065 2 4812 310 18401 Insulation
081 0 4812 466 48088 Shock absorber 1400
084 0 4812 466 58001 Silent block
086 2 4812 401 18412 Stopper
110 0 4812 498 18361 Handle, door
130 0 4812 417 28047 Plate Door lock
130 1 4812 417 28048 Plate Door lock Lower
131 0 4812 417 28046 Lock Door
131 1 4812 417 28045 Pin Door Lock
131 2 4812 492 58022 Spring Door Lock
135 1 4812 498 18262 Knob Door safety GW
135 2 4812 492 58023 Spring Door Safety
135 3 4812 290 68153 Holder, adjust. Door Safety
140 0 4812 450 58983 Door glass
143 0 4812 440 11142 Glass door frame galv. EBL
144 0 4812 440 11139 Frame, door glass
191 0 4812 466 68841 Door bellow short 1600
191 1 4812 401 18673 Strap 1600
191 2 4819 530 58059 Ring
200 1 4812 418 18534 Tub, half front 53l, 1600
200 2 4812 418 18533 Tub, half rear 53l, 1600
200 4 4812 290 88054 Clamp for tub
220 0 4812 418 18532 Drum 1600, 53l, PP
271 0 4812 358 18194 Belt POLY-5 1272 J 5
272 0 4812 528 58039 Pulley 1600
272 3 4812 505 18371 Nut M 12
292 0 4812 530 58176 Gasket Tub 1600
301 0 4812 452 14948 Control panel + handle drawer
331 0 4812 414 58272 Knob, timer galv./bi. EBL
332 2 4812 513 18146 Push button without LED EBL
332 3 4812 513 18145 Push button with LED EBL
332 4 4812 513 18153 Push button temp. +/- EBL
333 0 4812 513 18143 Push button Start EBL
333 1 4812 513 18144 Push button Start Delay EBL
400 0 4812 361 58413 Motor 1600
409 0 4812 362 48004 Brush, carbon motor CESET
421 0 4812 121 18142 Interf. filter 1,00 µF
430 0 4812 310 28144 Pump, draining KIT
451 0 4812 259 28766 Heating element 240V, 53l
480 0 4812 321 78109 Cable Motor SC1/OM PP/ALPHA/GA
490 0 4812 321 18043 Connect. cable 5m
Pos. No. 12NC Code Description
491 0 4812 321 28367 Strain relief
491 1 4812 502 38152 Screw 4.8x19
500 0 4812 282 19853 Timer SC1 (EI,EC,PW,IR,RH)
571 0 4812 281 28382 Valve, magnet cold
573 0 4812 271 28449 Valve, magnet hot
581 0 4812 276 18327 Pressostat 55/35
620 0 4812 239 58031 Module "A" C/DS A+
630 0 4812 280 58044 Door lock
691 0 4812 282 18702 Sensor NTC (SC1,OMEGA,ACCESS)
700 0 4819 530 28928 Hose, inlet 2m
701 0 4819 530 28848 Hose, inlet
701 1 4819 466 69704 Gasket and filter
702 0 4819 530 29019 Hose intern
702 1 4819 530 28971 Hose, inlet intern
707 0 4812 526 48031 Nozzle Distribution
707 1 4812 526 48028 Nozzle
707 2 4812 526 48034 Nozzle hot
707 3 4812 526 48035 Nozzle hot
708 1 4812 530 48143 Bend
711 0 4812 418 68324 Dispenser 3 C. EBL UK
712 0 4812 418 68319 Drawer 3 C. cpl. EBL
713 0 4812 418 89042 Flap drawer 3 C. EBL
717 0 4819 321 28092 Bowden cable
717 1 4812 321 38013 Lever, Nozzle
717 2 4812 321 38012 Holder, adjust.
717 3 4812 278 88018 Slide
717 4 4812 492 38359 Spring, Nozzle
717 5 4812 282 18807 Cam 3 C. SC1/VBL/WH
718 0 4812 526 48051 Siphon
718 1 4812 418 89041 Separator 3 C. EBL
718 2 4812 418 89043 Grille drawer 3 C. EBL
750 0 4812 530 48139 Chamber, expand.
753 1 4819 418 68234 Chamber, air
754 0 4812 530 28826 Drain hose
754 1 4812 530 28832 Lock eco
754 2 4812 530 29352 Flange eco
760 0 4812 480 58105 Filter set pump
781 0 4819 530 28959 Hose
782 0 4812 530 28827 Hose Pressostat
783 1 4812 530 29353 Steam hose
783 3 4812 530 18001 Connection Part
783 4 4812 530 28818 Hose
787 0 4812 530 28819 Hose with hole
787 2 4819 401 18868 Clamp, hose 26.8 mm
794 5 4812 530 58098 Gasket Airtrap
900 0 4812 255 18204 Holder Hose outlet
900 1 4812 290 88086 Bracket
900 2 4812 290 88077 Cable clamp
900 3 4812 401 18446 Cable clamp
900 4 4819 401 18872 Clamp, hose
900 5 4819 401 18529 Clamp, hose
900 6 4812 401 18444 Support Heating element
900 7 4812 256 98031 Holder pressostat
900 8 4819 401 18823 Clamp
900 9 4819 404 78449 Support

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Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Spare part list
Model AWO 5963
Service No. 859202715000
Version 859202715000
Pos. No. 12NC Code Description
901 3 4812 401 18414 Clamp, hose
910 0 4812 502 18383 Screw Torx T40 M 8X 25
910 5 4812 502 18516 Screw 4,2 x 13
910 6 4812 502 18678 Screw 10.9-M8X50-F
910 7 4812 502 18682 Screw P6X40
930 0 4812 492 38391 Spring Suspension 53l, 1400
941 0 4812 520 28186 Bearing, ball 6208 2Z C3
941 1 4812 520 28001 Bearing, ball 6205 2Z C3
953 0 4812 530 58177 Shaft seal 50X93X12,5/9, 1600
961 0 4819 532 68829 Spacer
965 0 4812 466 68545 Cover BK/WH
993 0 4812 530 29341 Bow
993 3 4812 395 58004 Tool

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Exploded view

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Exploded view

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Wiring diagram

SERVICE Whirlpool Europe AWO 5963 10.11.2004 / Page 9
Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Circuit diagram

SERVICE
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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Program chart

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Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Program chart

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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Program chart

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Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Program chart

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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Program chart

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Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Program chart

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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Text/Legend

SERVICE Whirlpool Europe AWO 5963 10.11.2004 / Page 17
Customer Service 8592 027 15000 Doc. No: 4812 722 23187
Text/Legend

SERVICE
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Doc. No: 4812 722 23187 8592 027 15000 Customer Service
Text/Legend