Willoughby Industries, Inc. WICS-2222 Series User manual

Installation &
Operation Manual
Rev. 9/2016
Willoughby Industries, Inc.
5105 West 78th Street
Indianapolis, IN 46268
Toll Free: [phone]
Local: [phone]
Fax: [phone]
www.willoughby-ind.com MADE IN THE U.S.A.
Table of Contents
Pre-Installation Information.....................................2
Physical Dimensions ..............................................3
Rough-In Dimensions.............................................4
Mounting Dimensions.............................................5
Checking Contents.................................................6
Required Installation Supplies................................7
Parts List................................................................8
Exploded-view Drawing..........................................9
Hardware Identification ........................................10
Installation Instructions.............................................
Step 1: Pedestal Mounting...............................11
Step 2: Drain Assembly #320013 ....................12
Step 3: Basin and Pedestal Assembly.............13
Step 4: Final Assembly ....................................14
Adjustable Mixing Valve Installation..................15
Care and Maintenance.........................................16
Warranty...............................................................17
WICS-2222 Series
Infection Control Sink
WICS-2222

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 2Rev. 9/2016 www.willoughby-ind.com
Installation notice!
When installing the Willoughby Industries' WICS-2222 Series lavatory system:
Before step 1 of the installation instructions, ensure that rough-ins are in the correct location.
The valve assembly, including the spray head, MUST NOT BE connected until after
all lines have been flushed to remove the small particles of debris that are inherent
with new construction projects and all chemicals that are used in flushing are purged
from the system.
Chemicals used in flushing plumbing systems can attack the internal components of
the valve and spray head and severely damage them, so any flushing of the system
must be followed by a full flushing with pure water to clear any harsh chemicals
remaining in the system. Debris in the system if allowed to enter the valve assembly
and spray head can cause poor performance or outright failure.
Again DO NOT attempt to connect the valve assembly and spray head until after all
flushing is complete and pure water is the only media that will be passing through the
system. Damage to the valve assembly or spray head caused by harsh chemicals or
debris will not be covered by the manufacturer's warranty.
Installation notice!
Check Rough-In location PRIOR to installation
Flush lines thoroughly PRIOR to hook-up
Check Rough-In location PRIOR to installation
Flush lines thoroughly PRIOR to hook-up
Pre-Installation Information

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 3Rev. 9/2016 www.willoughby-ind.com
Physical Dimensions- WICS-2222

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 4Rev. 9/2016 www.willoughby-ind.com
33 3/4" AFF
(34 MAX ADA)
29 1/2"
28 5/8"
"Z" CLIP C
L
20.375
1 1/2" WASTE
(TRAP BY OTHERS)
1/2" HOT & COLD
WATER SUPPLIES
(BY OTHERS)
FINISHED FLOOR
C
L
NOTE:
FOR INFRARED UNITS ONLY
110V GFCI REQ'D (BY OTHERS)
CONSULT LOCAL ELEC. CODES
PROVIDE 1" SPACE BETWEEN
PERIMETEROF GFCI AND FIXTURE
BACKPLATE
1"
3"
1 1/2"
Rough-In Dimensions- WICS-2222

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 5Rev. 9/2016 www.willoughby-ind.com
18-1/4"
2-1/2"
C
L
9-13/16"
13-1/4"
9-1/4"
6-15/16"
3-1/2"
4"
15-1/16"
4-9/16"
12-9/16"
Mounting Dimensions- WICS-2222

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 6Rev. 9/2016 www.willoughby-ind.com
Check Contents
• Separate all parts from packaging and make sure all parts are accounted for before discarding
any packaging material. If any parts are missing, do not attempt to install the WICS-2222 Infection
Control Sink until you obtain the missing parts.
NOTE: Before beginning installation, all supply, drain and waste piping for the
WICS-2222 must be completed according to specified rough-ins. If you have not received
rough-in details, please contact Willoughby Industries, Inc. [phone]
 IMPORTANT: These installation instructions
cover all of the Willoughby Industries Inc.
WICS-2222 Series. Simply omit the steps which do
not apply to the model you are installing.
 IMPORTANT: Flush all the water supply lines
before making connections.

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 7Rev. 9/2016 www.willoughby-ind.com
Required Installation Supplies
• Proper mounting hardware
• Hardware for waste oulet connections
• Gasket for waste outlet connection
• Shims (for installation if necessary)
• Supply piping
• Silicone caulk
• Plumbers putty
 WARNING: Willoughby Industries does not assume any
responsibility for personal injury or damage to equipment
due to an improperly installed WICS-2222 Infection Control
Sink.

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 8Rev. 9/2016 www.willoughby-ind.com
ITEM # PART # DESCRIPTION QTY.
1 ICS2222-XX WICS-2222, CAST BASIN 1
2 900216 FAUCET, WB GOOSENECK 3-3/8 LAMINAR 1.5gpm 1
3 320013 DRAIN, CHROME 1 1/2" PRO-DRAIN 1
4 S300864 PEDESTAL ASSY, WICS-2222 1
5 S300358 Z-CLIP 8" 1
6 600650 1/4 x 7/8 OD FLAT WASHER 4
7 800144 1/4-20 x 1/2" PHILLIPS TRUSS HEAD SS 8
8 800113 TINNERMAN NUT 1/4-20, S/S 4
9 S300868 TRAP COVER, WICS-2222 1
1) WICS-2222-XX COLOR SELECTION
AU: AUTUMN
BN: BONE
BG: BLACK GRANITE
GG: GREY GRANITE
GW: GLACIER WHITE
NB: NOCTURNAL BLUE
RC: RED CORAL
RS: RIVERSTONE
SG: SEA GREEN
SS: SANDSTONE
Parts List

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 9Rev. 9/2016 www.willoughby-ind.com
3
8
7
4
6
7
9
5
1
2
Exploded-view Drawing

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 10Rev. 9/2016 www.willoughby-ind.com Page 10
1/4-20
TINNERMAN NUT
800113
1/4-20 x 1/2"
PHILLIPS
TRUSS HEAD SCREW
800144
1/4-20 x 7/8" O.D.
FLAT WASHER
600650
Hardware Identification

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 11Rev. 9/2016 www.willoughby-ind.com
Note: Mounting Dimensions are located on Page 5
1.) Measure and mark the vertical centerline of the lavatory on the wall. Mark a horizontal center
line at the "Z" mounting hole height (see page 4).
Note: Make sure that the intended anchor locations will provide adequate backing to
support the installed sink. If adequate backing does not exist, install appropriate
support backing or relocate unit before proceeding with installation
(backing provided by others).
2.) Place mounting "Z" clip bracket (S300358) against the wall and align the middle mounting
holes with vertical and horizontal centerlines marked on the wall.
3.) Secure the "Z" clip bracket to the wall using wall anchors that are adequate for the type of wall;
drywall, concrete, metal studs, wood studs, etc. (supplied by others).
4.) Place pedestal onto the mounting bracket with upper channel support resting on the bracket.
Note: Pedestal must be level for fixture to drain properly
5.) Secure pedestal to the wall using all thru holes for secure mounting (adequate wall anchoring
hardware and support by others).
Parts supplied:
• Pedestal (pre-assembled)
• Mounting Bracket
Note: Hardware for wall anchoring by others
Installation Instructions
Step 1: Pedestal Mounting

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 12Rev. 9/2016 www.willoughby-ind.com
Parts/Materials supplied:
• Solid Surface basin
• Drain assembly
1.) Insert drain spud into wash basin using plumbers putty (supplied by others).
2.) From beneath basin, thread the washers & locknut onto the drain spud and secure locknut
against wash basin.
DRAIN GASKET
GASKET WASHER
CHROME STRAINER DRAIN
CAST DRAIN NUT
DRAIN TAIL PIECE
Step 2: Drain Assembly #320013
Installation Instructions (cont.)

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 13Rev. 9/2016 www.willoughby-ind.com
Caution: Do not leave basin on the pedestal unsupported, as it may fall and
cause damage or personal injury.
1.) Line up the brass threaded inserts on the bottom of the basin with the 4 holes on the top of the
pedestal, secure with (4) 1/4-20 x 1/2" truss head screws.
Note: BE SURE to use the truss head screws included with the washfountain. Using
longer screws than those provided can damage the solid surface basin.
2.) Install (4) tinnerman clips in preparation for final assembly.
(4) 1/4-20
TINNERMAN CLIPS
(4) 1/4-20 X 1/2
PHILLIPS TRUSS
HEAD SCREWS
Installation Instructions (cont.)
Step 3: Basin and Pedestal Assembly

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 14Rev. 9/2016 www.willoughby-ind.com
1.) Install faucet (use instructions supplied with faucet).
2.) Make all final plumbing connections to the drain and valve/faucet inlets.
3.) Test the system for leaks (both supply and waste).
4.) If applicable, set desired temperature with the adjustable mixing valve (see Adjustable Mixing
Valve Installation on page 15).
5.) Secure trap cover with (4) 1/2" phillips pan head screws supplied.
Installation Instructions (cont.)
Step 4: Final Assembly

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 15Rev. 9/2016 www.willoughby-ind.com
To Install Q
NOTE: Installation should be in accordance with accepted
plumbing practices. Flush all piping thoroughly before installa-
tion.
1. Locate a suitable place for the tempering valve. Valve should
be accessible for service and adjustment and as close to the
point-of-use as possible.
2. Connect hot and cold water to the supply valve using 1/2”
NPT or 3/8” compression connections.
3. Connect outlet of tempering valve to fixture(s) using 1/2”NPT
or 3/8” compression connections.
4. Turn on hot and cold water supplies. If any leaks are
observed, tighten connections as necessary to stop leaks
before proceeding.
5. Turn on fixture and allow water to flow for 2 minutes.
Measure water temperature at outlet. If water is not at
desired temperature, adjust as necessary.
Specifications Q
e480-00 .......................................................1/2" NPT (Rough Bronze)
e480-01 .................................................... 1/2" NPT (Rough Chrome)
e480-10 ...................................... 3/8"Compression (Rough Bronze)
e480-11 .....................................3/8"Compression (Rough Chrome)
Capacity: ................................................................. 4.0 gpm (15.0 l/m)
Approach Temperature:..........................5°F (2.8°C) above set pt.
Max. Operating Pressure:......................................125psi (862 kpa)
Max. Static Pressure: ............................................. 125psi (862 kpa)
Max. Hot Water Temperature: ....................................180°F (82°C)
Temp. Adjustment Range:
............................................ ASSE Type T/P: 95 – 110°F (43-48°C)
................................................. ASSE Type T: 80 – 120°F (27-49°C)
Minimum Flow: ........................................................ 0.5 gpm (2.2 l/m)
Checks:......................................................................................Integral
Construction:........................................................... Cast Brass Body
Certified:................................................................................CSA B125
Listing .....................................................ASSE 1016-1996 (Type T/P)
.............................................................................................ASSE 1070
To Adjust Temperature Q
1. Loosen locknut.
2. Turn on fixture and run water for at least two (2) minutes
to allow supply temperature to stabilize.
3. Turn temperature stem counter-clockwise for hotter or
clockwise for colder outlet temperature.
4. Tighten locknut to prevent accidental or unauthorized
temperature adjustment.
5. Re-check outlet temperature.
Repair Kit Q
Motor Repair Kit........................................................................480-270
HydroGuard
®
T/P Series e480
Lavatory Combination Valve
Installation Instructions
IS-P-e480
Figure 1
Figure 2: Typical Installation
Outlet
Hot Water
Inlet
Temperature
Adjustment
Stem
Locknut Cold Water
Inlet
Advanced Thermal Activation
Adjustable Mixing Valve Installation

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 16Rev. 9/2016 www.willoughby-ind.com
Solid Surface Care
Stainless Steel Care
Surfaces may be easily cleaned using conventional cleaning agents such as an ammonia
based liquid cleaner, (glass cleaner).
Dry stains on a matte finish can be removed with a 3M Scotch-Brite gray scouring pad or a mild
abrasive cleaner.
Burns or scorches can be removed by sanding with coarse grit sandpaper followed by finer grit (220)
sandpaper. Follow sanding with a 3M Scotch-Brite gray pad (or equivalent) to match finish of sanding
area to surrounding area. A final buffing may be required on polished surfaces. Accidental nicks or
chips can be repaired with special patch kits available in all colors.
Avoid exposing surfaces to strong chemicals such as acetone's; paint removers and sulfuric acid or
hydrochloric chemical cleaners. Exposure to strong chemicals may result in permanent damage to
surfaces.
Stainless Steels are basically alloys of iron and chromium and are corrosion resistant. Stainless steel
has a bright surface that is easy to clean and is free from oxides. Therefore, cleaning of stainless
steel is relatively simple and easy if done on a regular basis.
Frequency of cleaning should depend on the rate at which the fixture becomes dirty. Remember that
fresh (soft) deposits of all kinds are relatively easy to remove, while removing older (hard) deposits
are much more difficult. Establish a cleaning SCHEDULE.
Routine cleaning should involve ordinary soap or detergent and water, applied with a sponge, brush
or cloth. Baking soda, borax or any of several non-abrasive commercial cleansing agents can help
hasten the cleaning action. after scrubbing, rinse THOROUGHLY and wipe dry.
DO NOT use common steel wool, scouring pads, scrapers, wire brushes, files or other steel tools to
clean stainless steel. Such items will scratch the surface or leave small particles of iron imbedded in
the surface, which will eventually rust and stain the surface - even appearing as if the stainless itself
was rusting.
Certain chemical compounds, if used on stainless steel, can give the appearance of rust and if
allowed to stand for long periods of time, can pit the surface of stainless steel. Products containing
hydrochloric acid, muriatic acid or potassium hydrochloride can ruin the surface.
Care and Maintenance

Installation & Operation Manual
Infection Control Sink
WICS-2222 Series
Willoughby Industries, Inc. TOLL FREE [phone] ●LOCAL [phone] ●FAX [phone]
Page 17Rev. 9/2016 www.willoughby-ind.com
Solid surface products are a homogenous blend of resins, mineral filler and colorant
manufactured for panels, molded and/or shaped products and components. Solid surface
products provide a luxurious appearance with the durability of stain proof, impact resistant,
burnresistant material with the ease of maintenance and cleaning.
Willoughby Industries, Inc. warrants to commercial and institutional purchasers only that each
unit will be free from defects in workmanship and materials under normal use and service upon
the following terms and conditions. The period during which components are warranted is as follows:
1. Solid surface components are warranted for 2 years from date of shipment.
2. All other components warranted for 1 year from date of shipment.
This warranty does not cover installation or any other labor charges and does not apply to any
components damaged by accident, abuse, improper installation or improper maintenance. This
warranty does not cover any installation that did not comply with national, state and local building,
plumbing or electrical codes. The warranty is limited to replacing or repairing at manufacturer's option,
transportation charges prepaid by the purchaser, any component or part which upon our inspection
shall be deemed as defective within the limitations of this warranty. The replacement or repair of
defective units as stated in this warranty shall constitute the sole remedy of the purchaser and the
sole liability of Willoughby Industries, Inc. Willoughby Industries, Inc. shall not otherwise be liable
under any indirect damages caused by defects in the repair or replacement thereof.
This warranty only extends to commercial and industrial purchasers and does not extend to any
others, including consumer customers of commercial institutional purchasers. This warranty is in
lieu of all other warranties, expressed or implied, including implied warranty of merchantability or
fitness for a particular purpose or otherwise.
Warranty