Willoughby ENVY Series User manual

INSTALLATION AND
OPERATION MANUAL
PAGE 1
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
MODEL:
WELS-2230 ENVY
Envy Series Single Station Solid Surface Lavatory System
TABLE OF CONTENTS
PRE-INSTALLATION INFORMATION....................... 3
PHYSICAL DIMENSIONS .......................................... 4
ROUGH-IN DIMENSIONS ........................................ 5
EXPLODED-VIEW DIAGRAM ................................... 6
RECOMMENDED EQUIPMENT & SUPPLIES........... 7
CHECK CONTENTS.................................................... 8
INSTALLATION INSTRUCTIONS .................................
Step 1: Pedestal Mounting .................................. 9
Step 2: Drain Assembly........................................ 9
Step 3: Solid Surface Lavatory Mounting ......10
Step 4: Final Assembly.......................................11
CARE AND MAINTENANCE ...................................12
WARRANTY..............................................................13
WILLOUGHBY
SOLID SURFACE
LAVATORY SYSTEM
PATENTED: D804,621 S

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 2 © Rev. 3/2021
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(PAGE LEFT INTENTIONALLY BLANK)

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 3
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
When installing the Willoughby Industries’ WELS-2230 Envy Lavatory System:
Before Step 1 of the Installation Instructions, ensure that rough-ins are in the
correct location.
It is essential that the water supply lines be thoroughly ushed prior to making
nal connection to the hot and cold water supply lines. These lines must be ushed
sufciently to remove the small particles of debris that are inherent with new con-
struction projects.
If this debris is not removed, the valving in these units will be damaged. Do not
attempt to remove the aerators to ush debris out of the lavatory. The damage can
only be xed by replacing the valves. Damage to valves caused by debris will not
be covered by the manufacturer’s warranty.
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP
PRE-INSTALLATION INFORMATION
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 4 © Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
PHYSICAL DIMENSIONS- WELS-2230

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 5
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
ROUGH-IN DIMENSIONS- WELS-2230

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 6 © Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
EXPLODED-VIEW DIAGRAM- WELS-2230

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 7
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
RECOMMENDED EQUIPMENT AND SUPPLIES
Equipment and Tools:
□Safety Glasses
NOTE: ALWAYS WEAR SAFETY GLASSES WHEN WORKING WITH POWER TOOLS.
□Electric Drill with compatible Drill Bits; Screwdrivers (Phillips & TT-27 head) also recommended
□Caulking Gun
□Common Builders Tools, including:
Tape Measure, Scribe or Pencil, Level, Square, Hammer/Mallet, File, Extension Cord, etc.
□Clean-up Tools and Supplies, including:
Masking Tape, Putty Knife/Caulk Remover Tool, Denatured Alcohol, Rags, etc.
□Blanket or Padding to protect solid surface from damage during installation
Building Supplies:
□Appropriate Wall Anchor Hardware
□Faucet and Supply Piping
□P-trap, Hardware for waste outlet connections, Waste Piping
□Appropriate Caulking and Construction Adhesives (if needed)
□Sand Paper, 80 - 220 Grit
□Framing Materials appropriate to the installation (if needed)
□Construction Shims (if needed)
WARNING:
WILLOUGHBY INDUSTRIES DOES NOT ASSUME ANY
RESPONSIBILITY FOR PERSONAL INJURY OR DAMAGE
TO EQUIPMENT DUE TO AN IMPROPERLY INSTALLED
WELS-2230 ENVY LAVATORY SYSTEM

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 8 © Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
CHECK CONTENTS
• Separate all parts from packaging and make sure all parts are accounted for before
discarding any packaging material. If any parts are missing, do not attempt to install
the WELS-2230 Envy Lavatory System until you obtain the missing parts.
NOTE: Before beginning installation, all supply, drain and waste piping for the
WELS-2230 must be completed according to specied rough-ins. If you have not
received rough-in details, please contact Willoughby Industries, Inc.
IMPORTANT NOTES:
THESE INSTALLATION INSTRUCTIONS COVER ALL
MODELS OF THE WILLOUGHBY INDUSTRIES
WELS-2230 ENVY LAVATORY SYSTEMS;
OMIT ANY STEPS WHICH MAY NOT APPLY TO
THE SPECIFIC MODEL YOU ARE INSTALLING.
BE SURE TO FLUSH ALL WATER SUPPLY LINES
BEFORE COMPLETING ANY CONNECTIONS.

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 9
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS
Step 1: Pedestal Mounting
Note: Wall anchoring hardware by others; use wall anchors appropriate for the wall type.
1. Unpack the Pedestal & remove the Security Screws holding the Shroud to Plate Mount Weldment.
2. Mount the 6” Z-clip to the wall as shown on the Rough-in Detail. Make sure adequate backing
exists to securely mount the Lavatory.
3. If not yet completed, install the supply and waste rough-ins appropriate to the installation.
Refer to the Rough-in Detail for backplate access hole measurements (all by others).
4. Lift the Plate Mount Weldment & place it into the Z-clip.
5. Level the Plate Mount Weldment, making sure that it remains ush to the wall, to mark and drill
holes for the wall anchors; the Plate Mount Weldment has (16) usable Ø3/8” mounting holes.
6. Re-check the Plate Mount Weldment is level front-to-back and side-to-side & secure the Pedestal
with anchors through the (16) mounting holes in the Plate Mount Weldment.
Step 2: Drain Assembly
1. Unpack the Solid Surface Lavatory, check condition.
2. Apply a small strand of plumbers putty on the
underside of the Drain Basket lip (SEE FIG. 1).
3. Insert the Drain Basket into the Lavatory drain hole.
4. Secure the Drain Basket in place:
Fit the Rubber Washer onto the Basket from the
underside of the Lavatory, then tighten the Locknut
onto the Basket, sandwiching the Washer against the
Lavatory.
Note: Over-tightening the Locknut can damage the
Lavatory and Drain Assembly.
APPLY PUTTY
DRAIN HOLE
DRAIN BASKET
LAVATORY
LOCKNUT
RUBBER
WASHER
FIG. 1- DRAIN INSTALLATION

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 10 © Rev. 3/2021
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INSTALLATION INSTRUCTIONS (CONT.)
FIG. 2- LAVATORY MOUNTING
Step 3: Solid Surface Lavatory Mounting
Note: Over-tightening assembly screws can damage the Lavatory or Pedestal Assembly.
1. With assistance, place the Solid Surface Lavatory on the Pedestal support arms (SEE FIG. 2).
2. Align the bottom (6) Brass Inserts in the Lavatory with the corresponding through-mounting holes in
the Pedestal: (2) hole in each Pedestal support arm, (2) on the top Plate Mount Weldment rail.
3. Insert and adequately tighten the (6) Truss-head Screws into the Lavatory Brass Inserts.
Do not over-tighten; make sure the back surface of the Lavatory remains ush to the wall.
4. Verify that the Lavatory has remained level and ush against the wall so that water will drain
correctly once installation is complete.

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 11
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 4: Final Assembly
Note: Over-tightening assembly screws can damage the Lavatory or Pedestal Assembly.
1. Install the Drain Cover into the Lavatory trench drain using the included Drain Screw (SEE FIG. 3).
2. Install faucet and any additional plumbing accessories (all provided by others; refer to accessory
manufacturers’ recommended installation instructions).
NOTE: PLUG-IN TRANSFORMER (IF NEEDED) MUST BE USED WITH A GROUND FAULT
INTERRUPT (GFCI) RECEPTACLE TO HELP PREVENT POSSIBLE ELECTRICAL SHOCK.
3. Once all plumbing has been completed and adequately tested, replace the Lavatory Shroud using
the Security Screws removed in Step 1 (SEE FIG. 3). For best t, nger-tighten the Side Screws
before nger-tightening the Front Screws; once Front Screws are in place, fully-tighten the Sides.
FIG. 3- MOUNT DRAIN COVER AND REPLACE SHROUD

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 12 © Rev. 3/2021
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Solid Surface Care
Aquasurf® surfaces may be easily cleaned using conventional cleaning agents such as an ammonia
based liquid cleaner, (glass cleaner).
Dry stains on a matte nish can be removed with a 3M Scotch-Brite gray scouring pad or a mild
abrasive cleaner.
Burns or scorches can be removed by sanding with coarse grit sandpaper followed by ner grit
(220) sandpaper. Follow sanding with a 3M Scotch-Brite gray pad (or equivalent) to match nish of
sanding area to surrounding area. A nal bufng may be required on polished surfaces. Accidental
nicks or chips can be repaired with special patch kits available in all Aquasurf® colors.
Avoid exposing Aquasurf® surfaces to strong chemicals such as acetone’s; paint removers
and sulfuric acid or hydrochloric chemical cleaners. Exposure to strong chemicals may result in
permanent damage to Aquasurf® surfaces.
Stainless Steel Care
Stainless Steels are basically alloys of iron and chromium and are corrosion resistant. Stainless
steel has a bright surface that is easy to clean and is free from oxides. Therefore, cleaning of
stainless steel is relatively simple and easy if done on a regular basis.
Frequency of cleaning should depend on the rate at which the xture becomes dirty. Remember
that fresh (soft) deposits of all kinds are relatively easy to remove, while removing older (hard)
deposits are much more difcult. Establish a cleaning SCHEDULE.
Routine cleaning should involve ordinary soap or detergent and water, applied with a sponge,
brush or cloth. Baking soda, borax or any of several non-abrasive commercial cleansing agents
can help hasten the cleaning action. After scrubbing, rinse THOROUGHLY and wipe dry.
DO NOT use common steel wool, scouring pads, scrapers, wire brushes, les or other steel tools to
clean stainless steel. Such items will scratch the surface or leave small particles of iron imbedded
in the surface, which will eventually rust and stain the surface - even appearing as if the stainless
itself was rusting.
Certain chemical compounds, if used on stainless steel, can give the appearance of rust and if
allowed to stand for long periods of time, can pit the surface of even stainless. Products containing
hydrochloric acid, muriatic acid or potassium hydrochloride can ruin the surface.
CARE AND MAINTENANCE

WELS-2230 ENVY SERIES
SINGLE STATION SOLID SURFACE LAVATORY SYSTEM INSTALLATION & OPERATION MANUAL
PAGE 13
© Rev. 3/2021
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
Aquasurf® Solid Surface Products are a homogeneous blend of resins, mineral ller and colorant
manufactured for panels, molded and/or shaped products and components. Aquasurf® Solid
Surface products provide a luxurious appearance with the durability of stain proof, impact resistant,
burn resistant material with ease of maintenance and cleaning.
Willoughby Industries, Inc. warrants to commercial and institutional purchasers only that each unit
will be free from defects in workmanship and materials under normal use and service upon the
following terms and conditions. The period during which Aquasurf® components are warranted as
follows:
1. Aquasurf® solid surface components are warranted for 2 years from date of shipment.
2. All other components warranted for 1 year from date of shipment.
This warranty does not cover installation or any other labor charges and does not apply to any
components damaged by accident, abuse, improper installation or improper maintenance. This
warranty does not cover any installation that did not comply with national, state and local building,
plumbing or electrical codes. The warranty is limited to replacing or repairing at Willoughbys option,
transportation charges prepaid by the purchaser, any Aquasurf® component or part which upon our
inspection shall be deemed as defective within the limitations of this warranty. The replacement or
repair of defective units as stated in this warranty shall constitute the sole remedy of the purchaser
and the sole liability of Willoughby Industries, Inc. Willoughby Industries, Inc. shall not otherwise be
liable under any indirect damages caused by defects in the repair or replacement thereof.
This warranty only extends to commercial and institutional purchasers and does not extend to any
others, including consumer customers of commercial institutional purchasers. This warranty is in
lieu of all other warranties, expressed or implied, including implied warranty of merchantability or
tness or a particular purpose or otherwise.
WARRANTY