Willoughby WH-2100 Series User manual

INSTALLATION AND
OPERATION MANUAL
PAGE 1
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
MODELS:
WH-2100 Series
Patient Care Units
TABLE OF CONTENTS
PRE-INSTALLATION INFORMATION....................... 3
PHYSICAL DIMENSIONS .......................................... 4
ROUGH-IN DIMENSIONS ........................................ 5
CHECKING CONTENTS............................................ 6
INSTALLATION INSTRUCTIONS .................................
Step 1: Unpacking the Patient Care Unit ......... 8
Step 2: Install the Anchors and Backing ........... 8
Step 3: Install the Vacuum Breaker.................... 9
Step 4: Install the WH-2100 Cabinet............... 9
Step 5: Install the Toilet and
Waste Connections...............................10
Step 6: Install the Solid Surface Lavatory
Top to the Cabinet ...............................10
Step 7: Install Faucet and Connect
Water Supply .......................................11
Step 8: Completing Installation ........................11
CARE AND MAINTENANCE ...................................12
DETAIL DRAWINGS......................................................
Stationary PCU Toilet - Wall Waste Outlet
H1490-0078 ..................................................13
Stationary PCU Toilet - Floor Waste Outlet
H1490-0079 ..................................................14
WARRANTY..............................................................15
WILLOUGHBY
HEALTHCARE
PATIENT CARE UNITS

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 2 © Rev. 6/2017
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(PAGE LEFT INTENTIONALLY BLANK)

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 3
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
When installing the Willoughby Industries’ WH-2100 Series Patient Care Units:
Before Step 1 of the Installation Instructions, ensure that rough-ins are in the
correct location.
It is essential that the water supply lines be thoroughly flushed prior to making
final connection to the hot and cold water supply lines. These lines must be flushed
sufficiently to remove the small particles of debris that are inherent with new con-
struction projects.
If this debris is not removed, the valving in these units will be damaged. Do not
attempt to remove the aerators to flush debris out of the lavatory. The damage can
only be fixed by replacing the valves. Damage to valves caused by debris will not
be covered by the manufacturer’s warranty.
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP
PRE-INSTALLATION INFORMATION
INSTALLATION NOTICE!
CHECK ROUGH-IN LOCATIONS PRIOR TO INSTALLATION
FLUSH LINES THOROUGHLY PRIOR TO HOOK-UP

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 4 © Rev. 6/2017
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PHYSICAL DIMENSIONS- WH-2100 SERIES

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 5
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
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ROUGH-IN DIMENSIONS- WH-2100 SERIES
WH-2100 FLOOR ROUGH-IN TEMPLATE
WH-2100 BACK-WALL ROUGH-IN TEMPLATE

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 6 © Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
CHECK CONTENTS
• Separate all parts from packaging and make sure all parts are accounted for before
discarding any packaging material. If any parts are missing, do not attempt to install
WH-2100 Series Patient Care Unit until you obtain the missing parts.
NOTE: Before beginning installation, all supply, drain and waste piping for the
WH-2100 Series must be completed according to specified rough-ins. If you have not
received rough-in details, please contact Willoughby Industries, Inc. [phone]
 IMPORTANT: These installation instructions
cover all of the Willoughby Industries Inc.
WH-2100 Series Patient Care Units. Simply
omit the steps which do not apply to the
model you are installing.
 IMPORTANT: Flush all the water supply
lines before making connections.

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 7
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
□Hardware for waste outlet connections
□Gasket for waste outlet connection
□Shims (for toilet or cabinet installation if necessary)
□Supply piping to toilet, faucet, foot valve, vacuum breaker, bedpan washer (AS NEEDED)
□Waste outlet piping to toilet
□P-trap and drain piping
□Silicone caulk
□Proper mounting hardware
 WARNING: Willoughby Industries does not assume any
responsibility for personal injury or damage to equipment due
to an improperly installed WH-2100 Series Patient Care Unit.
REQUIRED INSTALLATION SUPPLIES

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 8 © Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS
Step 1: Unpacking the Patient Care Unit
1.) Remove the packaging around the unit.
2.) Locate wall and fl oor mounting templates (skid will be marked) and set aside.
(DO NOT DISCARD)
NOTE: Templates are not to be installed as part of the cabinet. They are only used to
specifiy rough-in measurements.
Step 2: Install the Anchors and Backing
1.) Select the location where the WH-2100 is to be installed. Using the supplied templates, mark
all mounting and rough-in locations.
2.) Remove the templates.
3.) Install appropriate fl oor anchors to mount the toilet Z-clip securely to the fl oor (hardware
supplied by installer).
4.) For wall outlet toilets, install the appropriate fl oor anchors in the specifi ed locations.
NOTE: If the floor concrete is lightweight or less than 4” thick, through-bolting to steel
angles under the floor is recommended (hardware supplied by installer).
5.) Install adequate backing for mounting the cabinet securely to the wall.
NOTE: Adequate backing and mounting hardware by others.
6.) Install (3) Z-clips to the wall backing. Use template to determine locations.

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 9
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 4: Install WH-2100 Series Cabinet
1.) With assistance, lift the cabinet and align the Z-clip mounting holes in the back of the
cabinet with the Z-clips mounted on the wall in Step 2. When aligned, carefully lower cabinet
onto the Z-clips.
2.) Once the cabinet is level, secure cabinet to wall through horizontal mounting slots with
proper hardware.
3.) Level and secure cabinet by installing lower mounting brackets with proper hardware
NOTE: Mounting hardware by others.
Step 3: Install the Vacuum Breaker for the WH-2100 Series
Patient Care Unit w/ Bedpan Washer
1.) Install the supplied vacuum breaker to the wall per local code.
NOTE: The vacuum breaker must be mounted on the wall a minimum of 6’ from the
floor along the centerline of the valve.
2.) Connect the wall piping to the inlet and outlet on the vacuum breaker.
3.) Before installing the cabinet, connect the vacuum breaker outlet to the bedpan washer inlet.
NOTE: All other plumbing connections are made after the cabinet is installed.

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 10 © Rev. 6/2017
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Step 6: Install the Solid Surface Lavatory Top to the Cabinet
1.) Install the drain assembly inside the lavatory.
2.) Apply a bead of silicone caulk around the outer top edge of the cabinet and between the
lavatory top and the wall.
3.) Set the lavatory top in place on the cabinet making sure the back is fl ush with the wall.
Clean up excess caulk around the countertop edge.
Step 5: Install the Toilet and Waste Connections
1.) Slide toilet into position over the fl oor Z-clip installed in Step 2.
2.) Connect the toilet to the fl oor/wall waste outlet with appropriate gasket. Be sure to square the
toilet assembly to the back wall.
3.) Level and support the toilet solidly at the four corners using shims, if needed
(shims supplied by installer).
4.) Secure the toilet in place with appropriate hardware.
NOTE: If the waste outlet is through the back, use a no-hub type connector
(available as an option).
5.) On WH-2100 models with a back waste connection, tighten the connector clamps at this time.
INSTALLATION INSTRUCTIONS (CONT.)

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 11
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
INSTALLATION INSTRUCTIONS (CONT.)
Step 7: Install Faucet and Connect Water Supply
NOTE: Please refer to faucet manufacturer’s recommended installation instructions.
Step 8: Completing Installation
1.) Connect the fl ush valve outlet to the water closet.
NOTE: Tighten all flush valve connections.
2.) Install the P-trap (supplied by installer) to the sink drain, and then connect the P-trap to the
drain pipe (piping supplied by installer).
3.) After all toilet, faucet, and bedpan washer connections are checked for leaks, activate several
times to purge air from the supply lines.
4.) Position Folding Toilet Cover and/or Toilet Shroud Assembly and secure to the toilet with
attachment screws.
5.) Align and secure the folding cover recess cabinet door onto the WH-2100 cabinet.
6.) Close all access doors when fi nished.

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 12 © Rev. 6/2017
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Solid Surface Care
Aquasurf®surfacesmaybeeasilycleanedusingconventionalcleaningagentssuchasanammonia
based liquid cleaner, (glass cleaner).
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abrasive cleaner.
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Stainless Steel Care
Stainless Steels are basically alloys of iron and chromium and are corrosion resistant. Stainless
steel has a bright surface that is easy to clean and is free from oxides. Therefore, cleaning of
stainless steel is relatively simple and easy if done on a regular basis.
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that fresh (soft) deposits of all kinds are relatively easy to remove, while removing older (hard)
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brush or cloth. Baking soda, borax or any of several non-abrasive commercial cleansing agents
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clean stainless steel. Such items will scratch the surface or leave small particles of iron imbedded
in the surface, which will eventually rust and stain the surface - even appearing as if the stainless
itself was rusting.
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allowed to stand for long periods of time, can pit the surface of even stainless. Products containing
hydrochloric acid, muriatic acid or potassium hydrochloride can ruin the surface.
CARE AND MAINTENANCE

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 13
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
DRAWING: STATIONARY PCU TOILET - WALL WASTE OUTLET
7-1/2"
23-5/8"
3/5/15
A1 OF 1
H1490-0078
1:8
N/A
PART #:
PETWS-1490-FM-BS-HC-1.6-DC
EXCEPT AS 3 PLCS:
ANGLE: 3/5/15
TOILET ASSEMBLY-PATIENT CARE- 17" TALL
SHEET:REV.:
ORIG.:REVISION:
SCALE: REF.:
MAT'L: TITLE / DESC.:
NOTED
SIZE: EEF
2 PLCS:
TOLERANCES A
Indianapolis, Indiana
1
FRACTIONS: EEF
0.03 0.015 1/32"
Willoughby Industries, Inc.
STANDARD
BACK VIEW
STANDARD STAIONARY TOILET FOR PATIENT CARE UNIT W/ WALL WASTE OUTLET
ATTACH TO FLOOR W/ Z-CLIP (PROVIDED), ANCHORING HARDWARE BY OTHERS
1" WIDE STRUT WELDED TO BOTTOM OF TOILET SKIRT FOR Z-CLIP
OF Z-CLIP SLOTS
15-5/8" TO C
L
1"
C
L
16-1/8"
SLOT C
L TO SLOT
17"
FLUSH INLET 1-1/2" M.I.P 2-1/2' O.D.
WASTE EXTENSION
16"
7-1/2"
4-1/2" 4-1/2"
16"
(2) 1/2" SEAT
MOUNTING HOLES
WHITE
11-7/8" 5-7/16"
1-1/8"
4-3/4"
WILLOUGHBY

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 14 © Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
DRAWING: STATIONARY PCU TOILET - FLOOR WASTE OUTLET
23-5/8"
17"
1-1/2" M.I.P. FLUSH INLET
(4) 3/4"
MOUNT HOLES
7-1/2"
16"
4-1/2" 4-1/2"
16"
17"
(2) 1/2" SEAT MOUNTING HOLES
(2) 3/8" FLOOR ANCHOR HOLES
FASTENERS BY OTHERS
6"
1-1/8"
2-7/8"
11-7/8"
5-7/16"
8"
1
Indianapolis, Indiana
EEF EEF 3/5/15
3/5/15
A1 OF 1
H1490-0079
1:8
N/A
2 PLCS: SIZE:
TOILET ASSEMBLY-PATIENT CARE- 17" TALL
SHEET:REV.:
ORIG.:REVISION:
SCALE: REF.:
MAT'L:
PART #:
A
ANGLE:
PETF-1490-FM-BS-HC-1.6-DC
TITLE / DESC.:
FRACTIONS:
3 PLCS:
EXCEPT AS
TOLERANCES
NOTED
0.03 0.015 1/32"
Willoughby Industries, Inc.
STANDARD
FLOORWASTE OUTLET
WHITE
STANDARD STATIONARY TOILET FOR PATIENT CARE UNITS W/
1.6 GPF
1" WIDE STRUT WELDED TO BOTTOM OF TOILET SKIRT FOR Z-CLIP
BY OTHERS ANCHORING HARDWARE Z-CLIP (PROVIDED) ATTACH TO FLOOR W/
2-1/2" O.D. FLOOR WASTE
CONNECTION W/ 7-1/2"
GASKET FLANGE
OF Z-CLIP SLOTS
15-5/8" TO C
L
1" OFFSET
WILLOUGHBY

WH-2100 SERIES
PATIENT CARE UNITS INSTALLATION & OPERATION MANUAL
PAGE 15
© Rev. 6/2017
1.800.428.4065 TOLL FREE | www.willoughby-ind.com
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manufactured for panels, molded and/or shaped products and components. Aquasurf® Solid
Surface products provide a luxurious appearance with the durability of stain proof, impact resistant,
burn resistant material with ease of maintenance and cleaning.
Willoughby Industries, Inc. warrants to commercial and institutional purchasers only that each unit
will be free from defects in workmanship and materials under normal use and service upon the
following terms and conditions. The period during whichAquasurf® components are warranted as
follows:
1. Aquasurf® solid surface components are warranted for 2 years from date of shipment.
2. All other components warranted for 1 year from date of shipment.
This warranty does not cover installation or any other labor charges and does not apply to any
components damaged by accident, abuse, improper installation or improper maintenance. This
warranty does not cover any installation that did not comply with national, state and local building,
plumbing or electrical codes. The warranty is limited to replacing or repairing at Willoughbys option,
transportation charges prepaid by the purchaser, anyAquasurf® component or part which upon our
inspection shall be deemed as defective within the limitations of this warranty. The replacement or
repair of defective units as stated in this warranty shall constitute the sole remedy of the purchaser
and the sole liability of Willoughby Industries, Inc. Willoughby Industries, Inc. shall not otherwise be
liable under any indirect damages caused by defects in the repair or replacement thereof.
This warranty only extends to commercial and institutional purchasers and does not extend to any
others, including consumer customers of commercial institutional purchasers. This warranty is in
lieu of all other warranties, expressed or implied, including implied warranty of merchantability or
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WARRANTY