Windsor TRACER FS User manual

MODEL: TRACER FS (Battery Version)
Operating Instructions
98351 11/01/03
F
FLOOR SWEEPER
Read these instructions before using the machine

MACHINE DATA LOG
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For the name and address of your dealer contact: Windsor Industries
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
Phone Number: _________________________________________________________________________________________
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED __________________________________________
Copyright 1995 Windsor Industries, Printed in USA

TABLE OF CONTENTS
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Machine Data Log..........................................2
Table of Contents...........................................3
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level...................................2-2
Safety Label Location.....................................2-3
OPERATIONS
Technical Specifications..............................3-1
Controls........................................................3-2
Machine Operation.......................................3-7
Pre-Run Machine Inspection....................3-7
Starting Machine.......................................3-7
Sweeping...................................................3-7
Operating on Grades ................................3-8
Stopping Machine.....................................3-8
Storing Machine........................................3-8
Towing Machine........................................3-9
Machine Jacking.......................................3-9
Machine Tie-Downs..................................3-9
Dumping Hopper.......................................3-10
Hopper Safety Arm...................................3-10
MAINTENANCE
Battery Information.......................................4-1
Hydraulics ....................................................4-3
Directional Control System..........................4-5
Throttle “Neutral Position”............................4-6
Main Broom..................................................4-7
Side Broom ..................................................4-9
Belts .............................................................4-11
Drive Wheel Chain.......................................4-12
Skirts............................................................4-13
Hopper..........................................................4-14
Brakes/Tires.................................................4-16
Hydraulic Schematic....................................4-17
Hydraulic Troubleshooting...........................4-17
Propelling Troubleshooting..........................4-18
Machine Troubleshooting.............................4-19
Service Schedule.........................................4-20
GROUP PARTS LIST
Frame Group................................................5-1
Differential Group.........................................5-3
Front Wheel Drive Group.............................5-5
Auxiliary Drive Group...................................5-7
Impeller Group.............................................5-9
Impeller (Wet Sweep Bypass) Group..........5-11
Rear Clip Group...........................................5-13
Console Group.............................................5-15
Brake Group.................................................5-17
Steering Group.............................................5-19
Rear Suspension Group..............................5-21
Electrical Group...........................................5-23
Safety Switch Group....................................5-25
Side Broom Group.......................................5-27
Filter Group..................................................5-29
Hydraulic Group...........................................5-31
Hopper Group..............................................5-31
Main Broom Lift Group.................................5-35
Main Broom Group.......................................5-37
Instrument Panel Group...............................5-39
Wiring Group................................................5-41
Cable Routing Sheet #1...............................5-43
Main Harness...............................................5-44
Throttle Harness..........................................5-45
Rear Clip Harness.......................................5-46
Hopper Harness...........................................5-47
Cable Routing Harness #2...........................5-48
Notes............................................................5-49
Warranty ......................................................5-50

HOW TO USE THIS MANUAL
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This manual contains the following sections:
-HOW TO USE THIS MANUAL
-SAFETY
-OPERATIONS
-MAINTENANCE
-PARTS LIST
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
The model and serial number of your machine is on
the bottom back-end of the machine.
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards is identified that could
result in product or personal injury, or severe injury
resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
-Batteries
-Hydraulics
-Directional Control
-Main Broom
-Side Broom
-Belts
-Skirts
-Hopper
-Hydraulic Schematic/Troubleshooting
-Service Schedule
-Machine Troubleshooting
-Electrical Schematic
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-REF – column refers to the reference
number on the parts illustration.
-PART NO. – column lists the part
number for the part.
-QTY – column lists the quantity of the
part used in that area of the machine.
-DESCRIPTION – column is a brief
description of the part.
-SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The 98# on the lower left corner of the front
cover is the part number for this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
Copyright1995WindsorIndustries,PrintedinUSA

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IMPORTANT SAFETY INSTRUCTIONS
When using an battery powered appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and
attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into
water, return it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce
airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this
machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
Disconnect battery before cleaning or servicing.
Before the machine is discarded, the batteries must be removed and properly disposed of.
Make sure all warning and caution labelsare legible and properly attached to the machine.
During operation, attention shall be paid to other persons, especially children.
Before use all covers and doors shall be put in the positions specified in the instructions.
When leaving unattended, secure against unintentional movement.
The machine shall only be operated by instructed and authorized persons.
When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.
Only chemicals recommended by the manufacturer shall be used.
This appliance has been designedfor use with the brushes specified by the manufacturer. The fitting
of other brushes may affect its safety.
SAVE THESE INSTRUCTIONS
!
WARNING:

HAZARD INTENSITY LEVEL
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The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY . The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To identify actions which must be followed for safe operation or equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper
operating condition. Following is information that signals some potentially dangerous conditions to the
operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Please take the necessary steps to train the machine operating
personnel.
FOR SAFETY
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries.
Do not smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside
machine. Always wear eye protection and protective clothing when working on or near batteries.
Avoid skin contact with the acid contained in the batteries.
Never allow metal to lie across battery tops.
!
WARNING
!
WARNING
!
WARNING
!WARNING
!CAUTION

SAFETY LABEL LOCATION
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NOTE: These drawings indicate the location of safety labels on the Tracer FS.If, at any time, the labels become
illegible contact your Windsor representative for prompt replacement.
BATTERY CAUTION 80885
(Located on seat backing plate)
FAN BELT WARNING 80811

SAFETY LABEL LOCATION
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NOTE: These drawings indicate the location of safety labels on the Tracer FS.If, at any time, the labels become
illegible contact your Windsor representative for prompt replacement.

TECHNICAL SPECIFICATIONS
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ITEM DIMENSION/CAPACITY
Power Source: Battery: 36V, six 6 volt, 295 or one
36V, A/H-330 A/H Industrial
Starting battery: 12V
Suspension Floating I-Beam
Maximum Speed 10k/hour
Sweep Path 1200mm
Main Broom 812mm
Main Broom Diameter 355mm
Side Broom 510mm
Hopper Capacity 180 liters
Hopper Dump 1520mm
Dust Control 54ft2(5m2) pleated filter with exclusive
cyclonic pre-filter
Brakes Dual mechanical disc with parking brake
Steering Rear wheel, rack & pinion
Tires 405mm dia. Pneumatic
Dimensions: Height 1505mm
Width 1060mm/1200mm
Length 2006mm
Coverage 12,000m2/hr

CONTROLS
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A – Directional Control Pedal
B – Brake Pedal
C – Parking Brake
D – Operator Seat
E – Rear Cover Latch
F – Main Broom Lever
G – Side Broom Lever
H – Filter Shaker Switch
I – Hopper Door Switch
J – Hopper Lift Switch
K – Hopper Safety Arm
L – Hour Meter
M – Battery Condition Meter
N – Light Switch
O – Emergency Stop Button
P – Steering Wheel
Q – Horn Pad
R – Key Switch
S – Circuit Breakers
T – Fuses
U – Wet Sweep Bypass