Winterhalter UC-S Operating instructions

Winterhalter Undercounter Dishwashers
UC Series
Repair manual

Table of contents
Introduction-------------------------------------------------------------------1
Drawings----------------------------------------------------------------------2
Rotary or alternating current? -------------------------------------------3
Menu-driven first start-up -------------------------------------------------5
Repair instructions ---------------------------------------------------------7
Safety notes---------------------------------------------------------------7
xchange collector ------------------------------------------------------8
xchange boiler heating element---------------------------------- 14
xchange boiler-------------------------------------------------------- 16
xchange the pressure transmitter of the boiler --------------- 18
xchange tank heating element ----------------------------------- 20
xchange pump head (dosing device Fluidos)----------------- 22
xchange dosing device Fluidos ---------------------------------- 24
xchange integrated water softener ------------------------------ 26
xchange heat exchanger / radial fan---------------------------- 30
Flow schema--------------------------------------------------------------- 34
Model: Standard (not for UK, Australia) -------------------------- 34
Model: Standard (for UK, Australia)------------------------------- 35
Model: integrated water softener ---------------------------------- 36
Model: nergy ---------------------------------------------------------- 37
Model: nergy / integrated water softener----------------------- 38
Options of the water treatment ---------------------------------------- 39
UC with integrated water softener --------------------------------- 39
UC with upstream water softener---------------------------------- 39
UC with upstream desalination------------------------------------- 40
UC with upstream reverse osmosis ------------------------------- 40
UC with upstream reverse osmosis ------------------------------- 41
Requirements for a good cleaning result --------------------------- 42
Factor chemicals------------------------------------------------------- 42
Factor mechanics------------------------------------------------------ 43
Factor time -------------------------------------------------------------- 43
Factor temperature---------------------------------------------------- 43

1
Introduction
The machines of the UC Series are no longer distinguished by their
intended use but by their size.
The machine name is derived from the size:
UC-S replacing GS 202, 402
UC-M replacing GS 215
UC-L replacing GS 302, GS 310
UC-XL replacing GS 315
IMPORTANT A machine of the UC Series can be used as glass,
dishes, bistro or cutlery washing machine in any size.
The programming is carried out at the first start-up and can be changed
anytime.
Alternatively, the machines are already programmed at the factory but
can be re-programmed on site.
Main dimensions of the 4 machines
UC-S UC-M UC-L UC-XL
Height 1 715 715 810 810
Width 460 600 600 600
Depth 602.5 602.5 602.5 641.5
Passage
height
308.5 308.5 403.5 403.5
Rack size2 400x400 500x500 500x500 500x500
500x540
Dimensions in mm
1 In the machines with integrated exhaust air heat recovery ( nergy) the
dimension of the height increases by 85 mm
2 Racks are not contained in the basic equipment of the machine

2
Drawings
UC-S UC-M
UC-L UC-XL
UC-S nergy / UC-M nergy UC-L nergy; UC-XL nergy
The vertical dimensions can be adapted with adjustable feet by
+35 mm.
Through integrated containers for detergent and rinse aid the depth of
all machines increases by 20 mm
UC-S; UC-M; UC-L UC-XL

3
Rotary or alternating current?
The machine can be connected both to rotary and alternating current. If
the machine is put to another location, the design of rotary or alternating
current can be changed anytime.
On site (at the customer’s site) the following operations must be carried
out:
1. Switching the boiler heating element
( page 3)
2. Install and connect the appropriate mains connection cable
( page 4)
3. Connection to the supply and return system on site (water,
wastewater, current); according to the operating instructions
4. Adjust parameter P555 (locking device)
( page 4)
Switching the boiler heating element
The performance of the boiler heating
element is determined by the switching of
bridges.
The switching of the bridges must match
the electrical supply and the fusing.
The bridges are located in the plinth of
the machine.
Please see the connection scheme on
the back of the stiffener wall to the
electric installation compartment how the
bridges must be switched.

4
Install and connect the mains connection cable
Requirements to the mains connection cable
1. Use a cable of the type H07 RN-F or equivalent
2. Section and number of wires appropriate for voltage, fusing and
overall connection value
Strain relief
UC-M, UC-L, UC-XL
Tighten the screwed cable connection in the electric installation
compartment
UC-S
Tighten the screwed cable connection at the backside of the machine
Adjust parameter P555
See the connection scheme on the back of the stiffener wall to the
electric installation compartment which value must be set for parameter
P555.
Setting range: 0, 1, 2 or 3
Setting 0: no locking
Setting 1: Boiler heating element locks against tank heating
element
Setting 2: Circulating pump or boiler heating element locked
against tank heating element
Setting 3: Circulating pump and boiler heating element locked
against tank heating element

5
Menu-driven first start-up
Shortened version
The detailed description can be found in the commissioning regulation
of the UC Series.
Select language
nter PIN 1925
Save the basic parameter set P 000 = x
Basic parameter set P 000
Mains
network dishes rinse process UC-M, -L, -XL UC-S
Dishes Standard 0001 0030
Standard 0006 0035
ReTemp 0007 0036
Glass
Cool 0008 0037
dishes and
glass (Bistro) Standard 0011 0040
3N~;
3(N)~;
3~
Cutlery Standard 0013 0042
Dishes Standard 0015 0044
Standard 0020 0049
ReTemp 0021 0050
Glass
Cool 0022 0051
1N~
dishes and
glass (Bistro) Standard 0025 0054

6
Save addresses for service and chemicals
nter date of day, time and date of first
start-up
Summary of the changed parameters
Switch on the machine

7
Repair instructions
xchange collector --------------------------------------------------page 8
xchange boiler heating element --------------------------------page 14
xchange boiler ------------------------------------------------------page 16
xchange the pressure transmitter of the boiler--------------page 18
xchange tank heating element----------------------------------page 20
xchange pump head (dosing device Fluidos) ---------------page 22
xchange dosing device Fluidos---------------------------------page 24
xchange integrated water softener ----------------------------page 26
xchange heat exchanger / radial fan --------------------------page 30
The repair instructions are described for machines with integrated
chemical containers for detergent and rinse aid.
Safety notes
Danger
DANGER! Danger of life due to components that
are energised!
Disconnect the machine during all electrical work
from the mains and check if it is free of voltage.
Warning
When handling chemicals, observe the safety
notes and dosing recommendations printed on
the packing.
Wear protective clothing, protective gloves and
goggles when handling chemicals.

8
Exchange collector

9
Procedures
Required material: Kit collector
Item no. 30 000 169
Tool: no special tool required
Important note: The machine must be de-installed and put
onto the left side
Note for UC-S The procedures also apply for the UC-S.
However, it is not required to de-install the
boiler
Observe the safety notes on page 7
Remove the front panel
Pull the suction pipes out of the chemical containers
Put the suction pipes into a measuring cup with water
Successively activate the dosing devices in the actor programme
in order to rinse them with water
Drain the tank
Switch the machine free of voltage
Open the machine door
Remove lower rotating wash field, strainer and filter bottom
Dry tank with a sponge cloth
De-install the machine
Remove the right side panel
Remove the right stiffener wall
Pull off the pressure hoses off the dosing devices
Remove the left stiffener wall together with the dosing devices
Unplug and de-install the drain pump
Remove reinforcing brackets
Completely drain boiler

10
Exchange collector (continuation)

11
Procedures (continuation)
Disconnect boiler heating element
Remove the hose at the back of the boiler
Pull off the thermo sensor that is located on the boiler
Put the machine onto the left side
Remove the base cover
Pull off the two black hoses on the air chamber (air trap) of the
boiler
Put the boiler onto the machine
Unplug the diffusion sensor
Move the wire hose clip that is located at the hose of the lower
distributor upwards
On the collector, pull off the hose that leads to the Mediamat

12
Exchange collector (continuation)

13
Procedures (continuation)
Unplug the circulating pump
Pull off the waste water hose that is connected to the upper
distributor
Loosen clamp at the collector; do not remove it
Unscrew the collector and take it out
Disconnect the circulating pump of the collector
Attach a new o-ring seal
Installation of the new collector
The installation is carried out in reverse order. At the same time a new
pump wheel is to be installed. The pump wheel has a left-handed
thread.
After the assembly
Carry out a function test
Ventilate the dosing devices
Carry out a safety test according to VD 0701

14
Exchange boiler heating element

15
Procedures
Required material: Kit heating element 4.9KW with fuse
Item no.
Kit heating element 6.5KW with fuse
item no. 30 000 124 (Japan, Australia)
Tool: no special tool required
Note for UC-S The following manual applies for the
UC-M; -L; -XL. In models of the UC-S
Series the boiler is located behind the rear
panel and can be accessed easily
Observe the safety notes on page 7
UC-M, UC-L, UC-XL
Remove the front panel
Pull the suction pipes out of the chemical containers
Remove the right stiffener wall
Completely drain boiler
Disconnect the main power cable of the boiler heating element
Unscrew 3 hexagonal nuts
Pull out the boiler heating element
If necessary, clean boiler on the inside
Replace the existing o-ring seal by a new one
Install the new boiler heating element
Connect the main power cable
Wires 1-3 connected to the gate at 2, 4, 6
Wires 4-6 connected to the clips X1-4, -5, -6
green-yellow wire connected to a grounding clip
Install the stiffener wall
Put the suction pipes into the chemical containers
Install the front panel
Carry out a function test
Ventilate the dosing devices
Carry out a safety test according to VD 0701

16
Exchange boiler

17
Procedures
Required material: Kit boiler
UC-S: Item no. 30 000 119
UC-M; -L; -XL Item no. 30 000 120
Tool: no special tool required
Important note: The machine must be de-installed
The following manual applies for the UC-M; -L; -XL. In models of the
UC-S Series the boiler is located behind the rear panel and is well
accessible.
Observe the safety notes on page 7
Remove the right side panel
Remove the front panel
Pull the suction pipes out of the chemical containers
Remove the right stiffener wall
Completely drain boiler
Remove the hose at the back of the boiler
Pull off the thermo sensor that is located on the boiler
Unscrew the boiler
Remove the hoses at the top and front of the boiler
Unscrew the heating element
Do not disconnect the heating element
Pull out the old boiler and install the new one
Use a new o-ring seal
Again tighten the heating element
Again fix the hoses
Install the stiffener wall
Put the suction pipes into the chemical containers
Install the front panel
Carry out a function test
Ventilate the dosing devices
Carry out a safety test according to VD 0701

18
Exchange the pressure transmitter of the boiler
The following manual applies for the UC-M; -L; -XL. In models of the
UC-S Series the boiler is located behind the rear panel and is well
accessible.