Wise R100 Series User manual

USER MANUAL
PRODUCT NAME : TEMPERATURE SENSOR
MODEL : R100, R200, R300, R400, R600, R700, R900 SERIES

For the right use and safety of this product, please read through this manual prior to use.
Handling error may cause device trip, injury, or disaster.
1. For the safety, fixing work shall be done by the authorized with instrument or electrical
2. Use the device within the rated in/out value as written in the specification.
Otherwise, the device may fall in trouble.
3. Fix this product to the place under the environment written in the specification.
Otherwise, it may fall in trouble.
4. As for wiring, follow the internal wiring rules and the electric facility technology standard.
5. Be sure to shut off the power before wiring.
Otherwise, the device may fall in trouble.
6. Both ends of a cable shall be the solderless terminal coated with an insulator.
7. Do not disassemble this product at all costs.
Otherwise, it may fall in trouble.
8. Use a proper protection tube to fix this product to a tube.
9. Select the protection tube according to the process condition.
Please remember the owner is liable for wrong protection tube selection.
10. A head o-ring subject to aged deterioration or change may lose its sealing performance,
so it must be exchanged regularly, preferably every 5 years.
Instructions for proper and safe operation
WARNING

1. Generals
2. Application
3. Warranty
4. Nameplate
5. User's Responsibility
6. Product Refund and Packing
7. Maintenance
8. Fault
9. Appearance and Function
10. Temperature Sensor Series
10.1 Head (Terminal Box)
10.2 Connection Part Type
11. Protection Tube
12. Temperature Sensor (Protection Tube) Installation Position
13. Connection
CONTENTS

1. Generals
Our thermocouple, thermoresistor, and protection tube are precisely customized at your request.
Please test and store these products at a suitable place and meet the requirements of all kinds of
documents, test reports, and instruction manual to keep them in optimum condition during use.
2. Application
The temperature sensor is used for measuring the temperature for various processes and the reading
values will be utilized for indication, recording, or control of control panels or progress control
systems. The temperature sensor can be directly inserted into a tube for use without any protection
tube and you may select a protection tube according to the progress.
3. Warranty
We are not liable for any damage or failure of this product which was caused by your own
modification, change, or repair against this manual and the warranty will be no longer valid.
4. Nameplate
4. 1 IEC Explosionproof Grade
1. Type 4. Tag No.
2. Explosionproof Grade and Allowable Temp 5. Warning Text
3. Explosionproof Certificate No.
Ex d Ⅱ C T6 Gb(Tamb = -20 ℃ to +60 ℃ )
IECEx KGS 0
5 .000 1/02
Tag No.
Do not open when an explosive atmosphere may be present
Tag No.
TYPE : ETR10 Series
Ex ia IIC T6 ...T1 Ga/Gb (Tamb = -20°C to +60°C)
IECEx KTL 12.0001X
Ui = 30V , Ii = 100mA
Pi = see the instruction manual
Ci = 0.1nF, Li = 0.01mH
199.Sanggal-dong,Giheung-gu,Youngin-si,Gyeonggi-do,Korea
WISE CONTROL INC.
Cable entry : See Installation Instruction Document

4. 2 ATEX Explosionproof Grade
1. Type 6. Tag No.
2. CE Certification Mark 7. CE Mark
3. Explosionproof Grade 8. Certification No.
4. Allowable Tem
p
.
9. Warnin
g
Text
5. Explosionproof Certification No.
4. 3 KGS Explosionproof Grade
1. Explosionproof Grade 3. Tag No.
2. Allowable Temp. 4. Warning Text
5. User's Responsibility
A user should select the temperature sensor or thermowell by considering the possible various safety
conditions when mounting for the corrosive, abrasive fluids or fluids with the flow rate and pressure.
WISE may support the user’s selection but is not responsible for such selection.
II 2G Ex d IIC T6 Gb
(Tamb = -20°C to +60°C)
LCIE 06 ATEX 6072X/02
Tag No.
TYPE : ETR Series
TYPE : ETR10 Series
KEMA 09ATEX0006X
II 1/2 G Ex ia IIC T6 ...T1 Ga/Gb
(Tamb = -20°C to +60°C)
Ui = 30V , Ii = 100mA
Pi = see the instruction manual
Ci = 0.1nF, Li = 0.01mH
Tag No.
0344
199.Sanggal-dong,Giheung-gu,Youngin-si,Gyeonggi-do,Korea
WISE CONTROL INC.
0081
Cable entry : See Installation Instruction Document
Do not open when an explosive atmosphere may be present
Ex d Ⅱ C T6 IP65
(Tamb = -20℃to + 60℃)
Tag No.
Do not open when energized !

6. Product Refund and Packing
6. 1 When you are returning our products for recalibration or repair, be sure to use the original or its
equivalent packing method along with the relevant documents.
6. 2 Make sure the product is not exposed to moisture, dust, or other contaminants during
transportation.
6. 3 Make sure the product is not exposed to vibration or shock during transportation.
6. 4 Product damage during transportation shall be recorded by writing and all the losses from
installation delay may be charged upon the transportation company for compensation.
7. Maintenance
7. 1 Maintenance
In general, temperature sensors are maintenance free.
If you need to perform maintanance activities, maintanance may only be performed
by skilled personnel, and WISE CONTROL can assist in maintenance.
7. 2 Repair
Repairs must only carried out by WISE CONTROL or parts manufacturer
7. 3 Calibration
We recommend that you regularly recalibrate temperature sensor.
WISE CONTROL can be carried out calibration.
8. Fault

9. Appearance and Function
9.1 Temperature Sensor Appearance
9.2 Measuring Insert Appearance
A : Measuring Insert O.D.
B : Inorganic Insulating Sheath
( MgO Filled )
C : Temp. Sensor Length
D : Unbendable Length (100㎜)
M : Measuring Insert Length

9.3 Function
The process temperature shall be measured by the temperature sensor, R1 or R2. Please choose one
according to the temperature condition, High, Middle, or Low.
The temperature measuring element is a temperature sensor under EN60584 (thermocouple) or
EN60751 (thermoresistor) Standard.
The temperature sensor may be manufactured either with or without the transmitter.
10. Temperature Sensor Series
10.1 Head (Terminal Box)
10.2 Connection Part Type
10.2.1 General Head
Small Type General Type Explosionproof Explosionproof( 2Ports )

10.2.2 Explosionproof Head
10.2.3 Relation between Connection Length (㎜) and Head Temp.
800℃
620℃
430℃
250℃
T

11. Protection Tube
11.1 Generals
The protection tube is designed to protect the temperature sensor from tube velocity, pressure, or
corrosion and prevent tube fluid from being spilled to the outside during sensor exchange.
The protection tube shall be selected by the user (customer) according to the process.
Of course, we can give you advice to help your selection but we are not liable for it.
11.2 Protection Tube Type
11.2.1 By Connection Methods
1) Thread type
2) Flange type
3) Welding type
11.2.2 By Materials
1) End Close Type - Where there is neither fluid flow nor pressure
2) Drilled Bar Type
11.2.3 By Protection Tube Appearances
1) Straight Type
2) Taper Type
3) Step Type

11.3 Protection Tube Layout

12. Tem
p
erature Sensor (Protection Tube) Installation Position
12.1 Attachment
1. The tube temperature sensor shall be installed as follows for anti-sweating.
2. The subject fluid shall be stored at a place available for temperature detection.
3. The whole temperature sensing part shall be submerged in the subject fluid.
4. Avoid tube vibration line for installation.
5. Minimize the effect of the natural frequency and make the inserting length as short as
possible (50~60㎜).
6. In case of screw type connector, use a sealant for connection.
7. To install the sensor at a place having fluid flow, make the temperature sensing part against the
flow. If infeasible, taper it or make a right angle for installation in worst cases.
12.2 Attachment Condition
a) To Bent Tube
Flow Direction Flow Direction
SInstallable Position
Horizontal
Attachment
Tube
Uninstallable Position X
Upper Part
(EX)
Lower Part

b) To Straight Tube
c) To T Confluent Tube
Taper Right Angle
Taper Right Angle
Taper Right Angle

d) To Decreasing Tube
e) To Other Device
f) To Header
* Use inserting length less than 300㎜.
Taper Right Angle
Taper Right Angle

13. Connection
13.1 Extension Wire and Cable
1) The extension wire shall have the same specification with the thermocouple sensor.
2) Choose the extension wire thickness in consideration of voltage drop.
3) The extension wire shall be strong enough to damage or cutting from the surrounding environment
.
4) The thermoresistor cable shall be suitable for two-wire, three-wire, or four-wire and one end of the
shielding wire shall be grounded.
13.2 Connection
1) Be sure to shut off the power prior to explosionproof grade product connection.
2) Be sure to check the polarity of the thermocouple prior to connection and discriminate
terminal A/B/B (for three-wire) for thermoresistor.
3) If necessary, connect a ground wire to the head.
4) Use a solderless terminal to attach the extension wire or cable end to the terminal block
and fasten it firmly with screws.
5) In case of explosionproof grade, the cover shall not open during operation and you must
fasten the cover locking device without fail.
150 ~ 2000㎜
< 4㎧
< 2.5㎧
Velocity
150 ~ 300㎜
150 ~ 300㎜
Length for Flow
Direction
Inserting Length vs. Velocity and Attachment Condition
150 ~ 400㎜
Length for Right Angle or
Taper
< 0.3㎧
150 ~ 200㎜

13.3 Temperature Sensor Terminal Connection
13.3.1 thermoresistor
13.3.2 Thermocouple
General
Explosionpro
SINGLE(3-WIRE)DOUBLE(6-WIRE)
General Head
SINGLE(2-WIRE)DOUBLE(4-WIRE)
SINGLE(3-WIRE)DOUBLE(6-WIRE)

13.3.3 Terminal Box and Fastening Screw Size
General
50㎜
40㎜
M4×0.7P
Screw Size
Connection
Screw Pitch 60.5㎜
M3×0.5P
O.D. 67.5㎜
Explosionproof
Explosionpro