Wittenstein TPM dynamic User manual

4022
-
D018396
07
4022-D018396 Revision: 07
TPM+
dynamic / high torque / power
Operating Manual

TPM+
4022-D018396 Revision: 07
Revision history
Revision Date Comment Chapter
01 16.12.09 New version All
02 13.04.10 Technical data 9.4
03 25.07.11 high torque All
04 03.02.17 W-alpha All
05 27.02.17 Service-Tel All
06 21.06.17 Speedtec counter plug 5.4
07 03.08.17 Security,
Technical data All
Service
In case you have technical questions,
please contact:
WITTENSTEIN alpha GmbH
Customer Service
Walter-Wittenstein-Straße 1
D-97999 Igersheim
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
© WITTENSTEIN alpha GmbH 2017
This documentation is copyright protected.
reserves all the rights to photo-mechanical reproduction, copying, and the distribution
by special processes (such as computers, file media, data networks), even in parts.
Subject to technical and content changes without notice
.

TPM+
Revision: 07 4022-D018396 en-3
Contents
1 About this manual ................................................................................................5
1.1 Signal words ........................................................................................................5
1.2 Safety symbols.....................................................................................................5
1.3 Design of the safety instructions..........................................................................6
1.4 Information symbols.............................................................................................6
2 Safety.....................................................................................................................7
2.1 EU Low Voltage Directive ....................................................................................7
2.2 Dangers ...............................................................................................................7
2.3 Personnel.............................................................................................................7
2.4 Intended use........................................................................................................7
2.5 Reasonably foreseeable misuse..........................................................................8
2.6 Guarantee and liability.........................................................................................8
2.7 General safety instructions ..................................................................................8
2.8 Safety signs .......................................................................................................10
3 Description of the servo actuator .....................................................................11
3.1 Identification plate..............................................................................................11
3.2 Ordering code ....................................................................................................12
3.3 Performance statistics........................................................................................12
3.4 Weight................................................................................................................12
3.4.1 Weight TPM+dynamic...................................................................................12
3.4.2 Weight TPM+high torque..............................................................................13
3.4.3 Weight TPM+power......................................................................................13
4 Transport and storage .......................................................................................14
4.1 Scope of delivery ...............................................................................................14
4.2 Packaging ..........................................................................................................14
4.3 Transport............................................................................................................14
4.4 Storage ..............................................................................................................14
5 Assembly ............................................................................................................15
5.1 Preparations.......................................................................................................15
5.2 Mounting the servo actuator onto a machine....................................................15
5.3 Components mounted on the output side..........................................................16
5.4 Installing electrical connections .........................................................................16
6 Startup and operation ........................................................................................18
6.1 Safety instructions and operating conditions .....................................................18
6.2 Data for the electrical startup.............................................................................18
7 Maintenance and disposal.................................................................................20
7.1 Maintenance work..............................................................................................20
7.1.1 Refreshment of holding brake.......................................................................20
7.1.2 Visual inspection ...........................................................................................21
7.1.3 Checking the tightening torques....................................................................21
7.1.4 Cleaning........................................................................................................22
7.2 Startup after maintenance work.........................................................................22
7.3 Maintenance schedule.......................................................................................22
7.4 Information on the lubricant used.......................................................................22
7.5 Disposal .............................................................................................................23
8 Malfunctions .......................................................................................................24

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9 Appendix ............................................................................................................ 26
9.1 Specifications on mounting onto a machine......................................................26
9.1.1 Specifications for the TPM+dynamic/TPM+power version.......................... 26
9.1.2 Specifications for the TPM+high torque version ..........................................26
9.2 Specifications on mounting on the gear output side..........................................26
9.2.1 Thread in output flange, TPM+dynamic....................................................... 26
9.2.2 Thread in output flange, TPM+high torque .................................................. 27
9.2.3 Thread in output flange, TPM+power........................................................... 27
9.3 Tightening torques for common thread sizes in general
mechanical engineering .................................................................................... 27
9.4 Technical specifications .................................................................................... 27
9.4.1 Moments of inertia TPM+dynamic ............................................................... 27
9.4.2 Moments of inertia TPM+high torque........................................................... 28
9.4.3 Moments of inertia TPM+power................................................................... 29
9.4.4 Motor data, TPM+dynamic 320V, i = 16 – 31...............................................30
9.4.5 Motor data, TPM+dynamic 320V, i = 61 – 91...............................................31
9.4.6 Motor data, TPM+high torque 320V.............................................................31
9.4.7 Motor data, TPM+power 320V..................................................................... 32
9.4.8 Motor data, TPM+dynamic 560V, i = 16 – 31...............................................33
9.4.9 Motor data, TPM+dynamic 560V, i = 61 – 91...............................................34
9.4.10Motor data, TPM+high torque 560V............................................................34
9.4.11Motor data, TPM+power 560V, i = 4 – 35 ...................................................35
9.4.12Motor data, TPM+power 560V, i = 40 – 100 ...............................................36
9.4.13Technical specifications, Resolver............................................................... 37
9.4.14Technical specifications Stegmann Hiperface absolute encoder................. 38
9.4.15Technical specifications Stegmann Hiperface absolute encoder,
Rockwell option............................................................................................. 38
9.4.16Technical specifications Heidenhain EnDat absolute encoder....................39
9.4.17Technical specifications Heidenhain Incremental........................................39
9.4.18Technical specifications TTL Encoder incremental...................................... 40
9.4.19Technical specifications temperature sensors KTY and NTC......................40
9.4.20Technical specifications temperature sensor PTC.......................................41
9.4.21Technical specifications brake TPM+dynamic ............................................ 41
9.4.22Technical specifications brake TPM+high torque........................................ 42
9.4.23Technical specifications brake TPM+power................................................ 42
9.4.24Pin assignment 1 ......................................................................................... 42
9.4.25Pin assignment 4 ......................................................................................... 46
9.4.26Pin assignment 5 TPM+dynamic................................................................. 48
9.4.27Pin assignment 6 ......................................................................................... 49
9.4.28Cable setup / Cable cross-section...............................................................50

TPM+About this manual
Revision: 07 4022-D018396 en-5
1 About this manual
These instructions contain information necessary for the safe operation of the TPM+ dynamic/
TPM+ high torque/ TPM+ power servo actuator, referred to as the servo actuator in the following.
If this manual is supplied with an amendment (e.g. for special applications), then the information in
the amendment is valid. Contradictory specifications in this manual thereby become obsolete.
In case of questions on the special applications, please contact WITTENSTEIN alpha GmbH.
Theoperatormustensurethat theseinstructions arereadthroughbyall persons assignedto install,
operate, or maintain the servo actuator, and that they fully comprehend them.
Store these instructions within reach of the servo actuator.
These safety instructions should be shared with colleagues working in the vicinity of the device
to ensure individual safety.
The original instructions were prepared in German; all other language versions are translations of
these instructions.
1.1 Signal words
The following signal words are used to indicate possible hazards, prohibitions, and important
information:
1.2 Safety symbols
The following safety symbols are used to bring your attention to dangers, prohibitions, and
important information:
This signal word points out to an imminent danger that can cause
serious injuries and even death.
This signal word points out to a possible danger that can cause
serious injuries and even death.
This signal word points out to a possible danger that can cause slight
to serious injuries.
This signal word points out to a possible danger that can cause
material damage.
A note without signal word draws your attention to application tips or
especially important information when handling the servo actuator.
General danger Hot surface Suspended loads Dangerofbeingpulled
in

About this manual TPM+
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1.3 Design of the safety instructions
The safety instructions of these instructions are designed according to the following pattern:
1.4 Information symbols
The following information symbols are used:
Indicates an action to be performed
Indicates the results of an action
Provides additional information on handling
Electric voltage Flammable Harmful to the
environment Information
Component sensitive
to electrostatic
discharge
A= Safety symbol (see Chapter 1.2 "Safety symbols")
B= Signal word (see Chapter 1.1 "Signal words")
C= Type and consequence of the danger
D= Prevention of the danger

TPM+Safety
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2 Safety
This operating manual, especially the safety instructions and the rules and regulations valid for the
operating site, must be observed by all persons working with the servo actuator.
In addition to the safety instructions in this manual, also observe any (legal and otherwise)
applicable environmental and accident prevention rules and regulations (e.g. personal safety
equipment).
2.1 EU Low Voltage Directive
The servo actuator has been constructed in accordance with the directive 2014/35/EU. Observe
applicable regulations for electrical installation (e.g. wire gauge, fuses).
It is the responsibility of the manufacturer of the plant to ensure all requirements for the entire
system are fulfilled.
2.2 Dangers
The servo actuator has been constructed according to current technological standards and
accepted safety regulations.
To avoid danger to the operator or damage to the machine, the servo actuator may be put to use
only for its intended usage (see Chapter 2.4 "Intended use") and in a technically flawless and safe
state.
Read the general safety instructions before beginning work (see Chapter 2.7 "General safety
instructions").
2.3 Personnel
Only technicians who have read and understood this operating manual may perform work on the
servo actuator. Based on their training and experience, technicians must be able to evaluate the
tasks assigned to them, in order to recognize and avoid risks.
2.4 Intended use
Theservoactuatorisdesigned tobeinstalledinorconnectedtothefollowing machines,incomplete
machines or equipment:
- Stationary large-scale plant,
- Stationary industrial tools,
- Movable machines, not intended for road use and only provided for professional (industrial)
use
In particular the following points must be observed:
- The servo actuator must be controlled by a servo controller.
- The servo actuator must not be used in applications with special environmental conditions e.g.
vacuum, potentially explosive atmospheres, clean room or areas with radioactive
contamination.
- Additional points must be observed for use in the food industry or the pharmaceutical industry:
- The servo actuator may only be used next to or under the foodstuff/product area.
- Observe also 7.4 "Information on the lubricant used".
- For risk-free operation, required safety devices have to be present, properly installed, andfully
functional. They may not be removed, changed, bridged, or rendered ineffective.
- In case of an emergency shutdown, power failure and or damage to the electrical equipment,
the servo actuator must be
- switched off immediately,
- secured against uncontrolled re-activation,
- secured against uncontrolled after-running.
- The optionally installed brake is simply a holding brake and may only be utilized in emergency
stop situations for braking the running servo actuator.

Safety TPM+
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2.5 Reasonably foreseeable misuse
Any use that deviates from the approved technical data (e.g. speed, force, torque, temperature) is
not use as intended and is therefore not permitted.
In particular the following applications are not permitted:
- Operation of the servo actuator, without properly installing it in or connecting it to other
machines or other partly completed machines or equipment.
- Operation of the servo actuators in a defective state
- Operation of the servo actuator, without determining that the machine in which it is to be
installed complies with the provisions of the Machinery Directive 2006/42/EC.
- Operation of the servo actuator in a potentially explosive environment
- Assembly of the servo actuator without prior acknowledgment of the operating / assembly
manual
- Operation of the servo actuator without legible warning and information signs
- Use of improper lubricants
- Use of unsuitable servo controllers
- Use in improper installation, operating, performance and ambient conditions
- Assembly of the servo actuator by insufficiently competent personnel
2.6 Guarantee and liability
Guarantee and liability claims are excluded for personal injury and material damage in case of
- Ignoring the information on transport and storage
- Improper use (misuse)
- Improper or neglected maintenance and repair
- Improper assembly / disassembly or improper operation (e.g. test run without secure
attachment)
- Operation of the servo actuator when safety devices and equipment are defective
- Operation of the servo actuator without lubricant
- Operation of a heavily soiled servo actuator
- Modifications or reconstructions that have been carried out without the approval of
WITTENSTEIN alpha GmbH
2.7 General safety instructions
Faulty electrical connections or not approved, current-carrying
components can cause serious injuries and even death.
Have all electrical connection work performed by qualified technicians
only.
Immediately replace damaged cables or plugs.
During generator operation, voltage is induced. This can lead to lethal
current pulses.
Ensure that no plugs and connections are laying open during generator
operation.

TPM+Safety
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Objects flung out by rotating components can cause serious injuries.
Remove objects and tools from the servo actuator before putting it into
operation.
Rotating components on the servo actuator can pull in parts of the
body and cause serious injuries and even death.
Keep a sufficient distance to rotating machinery while the servo actuator
is running.
Secure the machine against restarting and unintentional movements
during assembly and maintenance work (e.g. uncontrolled lowering of
lifting axes).
A damaged servo actuator can cause accidents with the risk of injury.
Never operate a servo actuator that has been overloaded due to misuse
or a machine crash (see Chapter 2.5 "Reasonably foreseeable misuse").
Replace the affected servo actuators, even if no external damage is
visible.
Hot servo actuator housing (up to 125 °C) can cause serious burns.
Touch the servo actuator housing only when wearing protective gloves
or after the servo actuator has been idle for some time.
Loose or overloaded screw connections can damage the servo
actuator.
Always use a calibrated torque wrench to tighten and check all screw
connections for which a tightening torque has been specified.
Lubricants are flammable.
Do not spray with water to extinguish.
Suitable extinguishing agents are powder, foam, water mist, and carbon
dioxide.
Observe the safety instructions of the lubricant manufacturer (see
Chapter 7.4 "Information on the lubricant used").
Solvents and lubricants can cause skin irritations.
Avoid direct skin contact.

Safety TPM+
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2.8 Safety signs
Solvents and lubricants can pollute soil and water.
Use and dispose of cleaning solvents and lubricants properly.
There is a safety sign on the servo actuator
housing that warns against hot surfaces. This
safety sign may not be removed.

TPM+Description of the servo actuator
Revision: 07 4022-D018396 en-11
3 Description of the servo actuator
The AC servomotor is a brushless 3-phase synchronous motor with excitation by means of
permanent magnets located on the rotor. A resolver or optical encoder takes care of the
commutation or speed regulation. An optional permanent-magnet holding brake is integrated into
the motor.
3.1 Identification plate
The identification plate is attached to the servo actuator housing.
The servo actuator is a combination of a low-
backlash planetary gearhead (B) and an AC
servomotor (A).
The output bearing is designed to receive high
external tilting moments.
There are two centering mechanisms for the output
flange.
Designation Designation
AOrdering code (see 3.2 "Ordering code") KLubrication
BArticle code LMounting position
CIntermediate voltage MMax. speed
DContinuous stall torque at gear output NMax. speed of the motor
EMaximum acceleration torque at the gear output OProtection class
FMax. acceleration torque of the motor PInsulation class
GContinuous stall current of the motor QServo converter
HMax. acceleration current of the motor RProduction date
IBrake voltage SSerial number
JGearhead ratio TMaterial number (customer)
Tbl-1: Identification plate
CGA
DEB
F
J
Q
M
I
HL
TPMA050S-027R-6PO1-155D-W1-000
560
17,9
Oil Tribol 800/220 Pos: xxx
452
63,5
950
- 27,5
56,6 5000
164 KW/JJ
xxxxxxxx xxxxxxxx
xxxxxxxx
65
xxx
4xxx xxxx
KRO
PS N
T
WITTENSTEIN alpha GmbH - Walter-Wittenstein-Str.1 - D97999 Igersheim

Description of the servo actuator TPM+
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3.2 Ordering code
3.3 Performance statistics
Refer to Chapter 9.4 "Technical specifications" for the maximum permitted speeds and torques.
3.4 Weight
The standard weights of the servo actuators are specified in the tables "Tbl-2", "Tbl-3" and "Tbl-4"
(with resolver, without brake). Depending on the design, the actual dimension can deviate by up to
20 %.
3.4.1 Weight TPM+dynamic
Size TPM+004 010 025 050 110
Without brake [kg] i = 16 –31 2.2 4.8 8.5 18.5 37.1
i = 61 –91 2 4.3 7.1 14.7 35.9
With brake [kg] i = 16 –31 3 5.3 9.8 23.7 39.6
i = 61 –91 2.7 4.9 8.4 16.2 38.3
Tbl-2: Weight [kg]
Actuator type
TPM
Version
_ = dynamic
A = high torque
P = power
Size
004/010/025/050/110
Version
S = Standard UL
G = Grease filling
F = Food-grade lubrication
X = Special design
P = Welded pinion
Ratio i
Feedback system
R = Resolver 2-pole
S = Singleturn absolute encoder, EnDat
M = Multiturn absolute encoder, EnDat
N = Singleturn absolute encoder, Hiperface
K = Multiturn absolute encoder, Hiperface
T = 5V-TTL -Incremental encoder with
Hall-signal
E = Singleturn absolute encoder,
Rockwell compatible
V = Multiturn absolute encoder,
Rockwell compatible
I = Incremental encoder, optical
Pin configuration
1 = Standard, temperature
sensor over signal
cable
4 = Temperature sensor
over power cable
5 = Rockwell compatible
6 = B&R compatible
Electrical connection
W = Angular mounting box
G = Mounting box, straight
Motor size and stator
length
Backlash
1 = Standard
0 = Reduced
Brake
B = with brake
O = without brake
Temperature sensor
P = PTC
K = KTY
DC bus voltage
5 = 320V
6 = 560V
TPM 010S-100R -6PB1-055A-W1

TPM+Description of the servo actuator
Revision: 07 4022-D018396 en-13
3.4.2 Weight TPM+high torque
3.4.3 Weight TPM+power
Size TPM+010 025 050 110
Without brake [kg] i = 22 –55 7.6 14.8 25.3 76.8
i = 66 – 10.0 21.8 63.8
i = 88 8.0 10.0 21.8 63.8
i = 110 8.0 10.0 21.8 45.5
i = 154, 220 6.5 10.0 21.8 45.5
With brake [kg] i = 22 –55 8.1 15.9 27.5 80.0
i = 66 – 10.5 22.9 67.0
i = 88 8.5 10.5 22.9 67.0
i = 110 8.5 10.5 22.9 46.8
i = 154, 220 7.0 10.5 22.9 46.8
Tbl-3: Weight [kg]
Size TPM+004 010 025 050 110
Without brake [kg] i = 4 –10 3.6 7.2 14.0 23.6 58.8
i = 16 –35 3.7 7.4 14.5 25.1 59.6
i = 40 –100 3.3 6.0 10.3 19.4 52.3
With brake [kg] i = 4 –10 4 7.7 15 24.9 62.0
i = 16 –35 4.1 7.9 15.5 26.4 62.8
i = 40 –100 3.7 6.5 11.3 20.7 55.5
Tbl-4: Weight [kg]

Transport and storage TPM+
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4 Transport and storage
4.1 Scope of delivery
Check the completeness of the delivery against the delivery note.
Missing parts or damage must be notified immediately in writing to the carrier, the
insurance company, or WITTENSTEIN alpha GmbH.
4.2 Packaging
The servo actuator is delivered packed in foil and cardboard boxes.
Entsorgen Sie die Verpackungsmaterialien an den dafür vorgesehenen Entsorgungsstellen.
Observe the locally valid regulations for disposals.
4.3 Transport
Specifications on the weights, refer to Chapter 3.4 "Weight".
Ambient temperatures between -20° C and +50° C are permissible for transport only.
4.4 Storage
Store the servo actuator in horizontal position and dry surroundings at a temperature of 0C to +
30C in the original packaging. Store the servo actuator for a maximum of 2 years.
For storage logistics, we recommend the "first in –first out" method.
Suspended loads can fall and can cause serious injuries and even
death.
Do not stand under suspended loads.
Secure the servo actuator with suitable fasteners (e.g. belts) before
transport.
Hard knocks, because of falling or hard dropping, can damage the
servo actuator.
Only use hoisting equipment and transports with sufficient capacity.
The maximum permitted lift capacity of a hoist may not be exceeded.
Lower the servo actuator slowly.

TPM+Assembly
Revision: 07 4022-D018396 en-15
5 Assembly
Read the general safety instructions before beginning work (see Chapter 2.7 "General safety
instructions").
5.1 Preparations
Clean/de-grease the output shaft /output flange of the servo actuator with a clean, lint-free
cloth moistened with a suitable grease-dissolving but non-aggressive cleaning agent.
Dry all fitting surfaces to neighboring components in order to achieve the proper friction values
of the screw connections.
Check the fitting surfaces additionally for damage and impurities.
5.2 Mounting the servo actuator onto a machine
Many electronic components are sensitive against electrostatic
discharge (ESD). This concerns in particular integrated circuits (IC),
semiconductors, resistors with a tolerance of less than one percent as
well as transistors and other components such as encoders.
Observe the directives concerning ESD protection.
Pressurized air can damage the servo actuator seals.
Do not use pressurized air to clean the servo actuator.
The servo actuator is compliant for every mounting position; the
lubricant quantity, however, is dependent on the mounting position.
The mounting position and the lubricant that has been filled in is
indicated on the identification plate (see Chapter 3.1 "Identification
plate").
Mount the servo actuator only in the specified mounting position.
Observe the safetyand processing instructions forthe threadlocker to be
used.

Assembly TPM+
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5.3 Components mounted on the output side
The prescribed screw sizes and tightening torques for the output flange can be found in
Chapter 9.2 "Specifications on mounting on the gear output side", Tables "Tbl-13", "Tbl-14"
and "Tbl-15".
Coat the fastening screws with a threadlocker
(e.g. Loctite®243).
Fasten the servo actuator to the machine with
the fastening screws through the through-
holes (A).
Mount the servo actuator in such a way that
the type plate (B) remains legible.
Do not use washers (e.g. plain washers,
tooth lock washers).
For specified screw sizes and tightening
torques, see Chapter 9.1 "Specifications on
mounting onto a machine", Tables "Tbl-11"
and "Tbl-12".
Distortions during assembly can damage the servo actuator.
Mount gearwheels and toothed belt pulleys onto the output flange
without forcing.
Never attempt to assemble by force or hammering!
Only use suitable tools and devices for assembly.
A
B

TPM+Assembly
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5.4 Installing electrical connections
speedtec-ready connectors are used in actuators of the respective series. These are speedtec
connectors with an additional vibration O-ring.
- When using M23 screw counter plugs, the O-ring remains in place to protect against
loosening due to vibration on the mounting socket.
- When using Speedtec counter plugs the O-ring must be removed.
- The maximum line length without disconnection points is 50 m. Observe also the maximum
permissible line lengths of the servo converter being used.
Electrically live components may result in electric shocks if touched
and can cause serious injuries and even death.
Observe the five safety rules of electrical engineering before starting
electrical installation work:
- Disconnect.
- Secure against being switched on again.
- Check that there is no voltage.
- Ground and short-circuit.
- Cover neighboring and electrified parts.
Check that protective caps are on the plugs. If protective caps are
missing, check the plugs for damage and soiling.
Electric operation in moist areas may result in electric shocks and can
cause serious injuries and even death.
Carry out the electrical assembly only in dry areas.
During generator operation, voltage is induced. This can lead to lethal
current pulses.
Ensure that no plugs and connections are exposed during generator
operation.
The cables of all servo actuators need to be laid out in such a way that
a minimum bending radius of 10 x diameter is kept. Torsional load of
the cables should be avoided.

Startup and operation TPM+
en-18 4022-D018396 Revision: 07
6 Startup and operation
6.1 Safety instructions and operating conditions
Read the general safety instructions before beginning work (see Chapter 2.7 "General safety
instructions").
Wearing hearing protection in the vicinity of the servo actuator is recommended.
6.2 Data for the electrical startup
The specified data is intended for the electrical startup.
Insomeservocontrollers,thereisadependencebetweentheindividualparameters.Wewould
be glad to assist you in finding the correct entries.
We provide adjusted and certified quick start guides for several servo controllers. In these
guides you will find the adapted parameter lists for the relevant servo converters.
For further information, please visit our website at http://wittenstein-alpha.de or contact our
Customer Service: [email protected]e
This data reflects the technical characteristics and the limit values of the standard engines of the
TPM+- series in general units. Possible restrictions due to the gearhead can be found in the data
sheet of your servo actuator.
Select the data for the TPM+- version you are using.
- Chapter 9.4.4 "Motor data, TPM+dynamic 320V, i = 16 – 31"
- Chapter 9.4.5 "Motor data, TPM+dynamic 320V, i = 61 – 91"
- Chapter 9.4.6 "Motor data, TPM+high torque 320V"
- Chapter 9.4.7 "Motor data, TPM+power 320V"
- Chapter 9.4.8 "Motor data, TPM+dynamic 560V, i = 16 – 31"
- Chapter 9.4.9 "Motor data, TPM+dynamic 560V, i = 61 – 91"
- Chapter 9.4.10 "Motor data, TPM+high torque 560V"
Improper use can cause damage to the servo actuator.
Ensure that
- The ambient temperature does not drop below 0 °C or exceed
+40 °C,
- The surface temperature on the gearhead does not exceed +90°C,
- The surface temperature on the engine does not exceed +115°C,
- The installation altitude is not above 1000 m NHN.
For other conditions of use, consult our Customer Service department.
Use the sensor only up to its maximum limit values, see Chapter 9.4
"Technical specifications".
Only use the servo actuator in a clean, dust-free and dry environment.
Operate the servo actuator only in themountingposition that is specified
on the identification plate.
The servo controllers of the different manufacturers generally use an
individual annotation of the data.
If the data is disregarded, the drive and/or the servo controller may be
damaged.
Observe the listed units precisely and check their conformancewith the
units of the servo controller.
If the units differ, make the necessary adjustment accordingly.

TPM+Startup and operation
Revision: 07 4022-D018396 en-19
- Chapter 9.4.11 "Motor data, TPM+power 560V, i = 4 – 35"
- Chapter 9.4.12 "Motor data, TPM+power 560V, i = 40 – 100"
Select the appropriate product size of the desired servo controller in regard to the application
data.

Maintenance and disposal TPM+
en-20 4022-D018396 Revision: 07
7 Maintenance and disposal
Read the general safety instructions before beginning work (see Chapter 2.7 "General safety
instructions").
7.1 Maintenance work
7.1.1 Refreshment of holding brake
The holding torques of the holding brakes used in the actuators are influenced by various factors,
e.g. oxidation of abraded particles, flattening of friction surfaces due to frequent application of the
brakes in the same position or air gap changes due to wear. This can lead to a tolerance in the
holding torque of - 50 % to + 100 %.
The specified holding torques apply under optimal conditions, without damaging influences. The
deterioration of the holding torque can be reduced by refreshing the brakes periodically.
For critical applications we recommend dimensioning for an adequately large holding torque totake
account of these factors. Our internal technical service would be glad to help you with the
appropriate dimensioning.
A maintenance interval of 4 weeks is recommended for common industrial applications.
For your dimensioning, observe the effective torques during running-in.
The permanent magnets of the rotor send a strong magnetic field,
which becomes active during the disassembling of the servo actuator.
Observe the general safety instructions (e.g. for pacemaker patients) for
working in strong magnetic fields.
The partial or complete disassembly of the actuator into its individual
parts for maintenance or repair work is not permissible.
In case of a malfunction or failure, please contact Customer Service.
Recommended brake refreshment cycle, TPM+
For TPM+ dynamic
Unit TPM 004 TPM 010 TPM 025 TPM 050 TPM 110
Slipping speed rpm 200 200 100 100 100
Duration for
brake de-
energized
sec 0.5 0.5 0.5 0.5 0.5
Duration for
brake energized sec 0.5 0.5 0.5 0.5 0.5
Number of
cycles –33555
Tbl-5: TPM+ dynamic