Wood Stone Fire Deck WS-FD-6045 User manual

FIRE DECK
WS-FD-6045
FIRE DECK SERIES
Stone Hearth Oven
Gas and Gas / Wood-Fired Models
Installation and
Operation Manual
woodstone-corp.com
Revised October 2013
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166

2
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
TABLE OF CONTENTS
FIRE DECK 6045 . . . . . . . . . . . . . . . . . . . . .3
CAUTIONS & WARNINGS . . . . . . . . . . . . . . .4
FD-6045 SPECIFICATIONS . . . . . . . . . . . . . .6
UNLOADING AND MOVING . . . . . . . . . . . . . .7
PLACING AND INSTALLATION . . . . . . . . . . . .9
INSTALLATION CLEARANCES . . . . . . . . . . .10
FACADE GUIDELINES . . . . . . . . . . . . . . . . .11
FACADE READY OVENS . . . . . . . . . . . . . . .12
OVEN VENTING . . . . . . . . . . . . . . . . . . . . .13
HOOD SPECIFICATIONS . . . . . . . . . . . . . . .14
GAS SPECIFICATIONS. . . . . . . . . . . . . . . . .15
ELECTRICAL SPECIFICATIONS. . . . . . . . . . .17
CONTROLLER . . . . . . . . . . . . . . . . . . . . . .18
INITIAL STARTUP . . . . . . . . . . . . . . . . . . . .19
DAILY OVEN OPERATION. . . . . . . . . . . . . . .20
FLAME HEIGHT CONTROL . . . . . . . . . . . . .21
USE OF WOOD IN THE OVEN. . . . . . . . . . . .22
DAILY MAINTENANCE. . . . . . . . . . . . . . . . .23
PERIODIC THERMAL CLEANING . . . . . . . . .24
FUELWOOD FACTS. . . . . . . . . . . . . . . . . . .25
DECORATIVE FLAME BURNER. . . . . . . . . . .26
ELECTRICAL DIAGRAMS. . . . . . . . . . . . . . .27
INTERLOCK DIAGRAM . . . . . . . . . . . . . . . .30
LIMITED WARRANTY . . . . . . . . . . . . . . . . .31
TABLE OF CONTENTS
FD-6045 Fire Deck Oven
Installation and Operation Manual

INSTALLATION AND OPERATION MANUAL FOR THE
WOOD STONE FIRE DECK
STONE HEARTH COOKING EQUIPMENT
WS-FD-6045-(RFG)-(L, R)-(IR)-(W)-(NG, LP) MODELS
GAS AND GAS / WOOD-FIRED MODELS
ADDITIONAL COPIES AvAILABLE UPON REQUEST
Shown: Right-hand configuration
3
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
FD-6045 Fire Deck Oven
Installation and Operation Manual
FIRE DECK 6045
Shown: FD-6045-RFG-R-IR

WOOD STONE WS-FD-6045 FIRE DECK INSTALLATION AND OPERATING INSTRUCTIONS
WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the
Commonwealth of Massachusetts.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this
or any other appliance. Also, always keep the area under and around this appliance free and clear of any
and all combustible materials.
WARNING: Improper installation, adjustment, alteration, service or maintenance can result in property
damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before
installing or servicing this equipment.
IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the
event you smell gas. Post the statement in a prominent location.
CAUTION: Disconnect power to the oven before servicing or cleaning.
No attempt should be made to operate this appliance during a power failure.
READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THIS APPLIANCE
Please read this entire manual before you install the oven. Failure to follow instructions may result in
property damage, bodily injury or even death. Contact your local building or fire officials about restrictions
and installation inspection in your area.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
Additional copies of this manual at woodstone-corp.com.
For prompt responses to service/maintenance questions, call us at @ 1-800-988-8103.
4
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
CAUTIONS & WARNINGS
FD-6045 Fire Deck Oven
Installation and Operation Manual

Wood Stone Fire Deck ovens have been tested and approved by Intertek Testing Services, and are
ETL Listed to ANSI Z83.11b - 2009, CSA 1.8b - 2009, UL Subject 2162, Issue No.2, ULC Subject
1482-M1990, and to NSF/ANSI Standard 4 - 2009b.
SAvE THE INSTRUCTIONS
It is recommended that this oven be installed, maintained and
serviced by authorized professionals.
A MAJOR CAUSE OF OvEN RELATED FIRES IS A
FAILURE TO MAINTAIN REQUIRED CLEARANCES
TO COMBUSTIBLE MATERIAL. IT IS OF UTMOST
IMPORTANCE THAT THIS OvEN BE INSTALLED ONLY
IN ACCORDANCE WITH THESE INSTRUCTIONS.
5
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
FD-6045 Fire Deck Oven
Installation and Operation Manual
CAUTIONS & WARNINGS

Air intake: Do not
facade or cover over
Must be left
removable for service
Unit Shipping Weight:
3,200 lbs.
UTILITIES SPECIFICATIONS
Gas: 3/4 inch FNPT gas inlet
160,000 BTU/hr Natural Gas (NG)
OR
160,000 BTU/hr Propane (LP)
Optional Decorative Flame adds
15,000 BTU/hr to total rated input
Maximum gas inlet pressure:
1/2 psi (14 inches W.C.)
Venting
The Fire Deck 6045 must be vented using a Listed Type
1 exhaust hood, or a hood constructed and installed
in accordance with NFPA 96 and all relevant local and
national codes. The oven must be vented in accordance
with all relevant local and national codes, and in a
manner acceptable to the authority having jurisdiction.
Important: Models with -W in the model number must
be vented as a solid fuel appliance.
Electrical
120 VAC, 1.1 A, 50/60 Hz
240 VAC. 1 A, 60 Hz (optional)
Electrical connection always on the
left side of the oven. Gas connection
on same side as radiant burner (left
or right option).
Refer to data plate when installing.
NOTE
This oven is available in a left or
right side burner configuration.
Gas connections will be on
the same side of the oven as
the radiant flame. Electrical
connections are always on the left.
Shown: Right side burner
configuration.
6
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
FD-6045 SPECIFICATIONS
FD-6045 Fire Deck Oven
Installation and Operation Manual
Side view
REV:
LEGEND:
PART #:
FD-6045-Gas-R
6045 Fire Deck
General Arrangement
10/11/2013 bena
1
DWN BY:
SHEET:
Bellingham, WA 360/650-1111 www.woodstone-corp.com
DIMENSIONS ARE IN INCHES
TOLERANCES: LINEAR ±1/2 [±10mm], ANGULAR ±2°
UNLESS NOTED OTHERWISE
\\woodstone.net\dfs\CAD\0 Pn\WS Top Level\FD-6045_General_Arrangement-1.dft
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF WOOD STONE CORPORATION
ANY REPRODUCTION OR USE IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS
PROHIBITED
AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT
MAY REQUIRE US TO CHANGE SPECIFICATIONS
WITHOUT NOTICE.
DATE:
G
120VAC, 4A
GAS INLET: 3/4" NPT
160,000 BTU, NG
160,000 BTU, LP
1 of 1
AIR INTAKE
G
60"
1520mm
4"
100mm
24 3/4"
630mm
25 1/2"
650mm
37 1/2"
950mm 46 1/4"
1180mm
23 3/4"
600mm
3 3/4"
100mm
48"
1220mm
33 3/4"
860mm
10"
250mm
13 3/4"
350mm
10 1/4"
260mm
7 1/4"
180mm
9 3/4"
250mm
1 1/4"
30mm 4"
100mm
G
48 1/4"
1230mm
29 3/4"
760mm
R11 1/2"
290mm
Swing Radius
3 3/4"
100mm
74 1/2"
1890mm
34"
860mm
17 3/4"
450mm
13 1/4"
340mm
52 3/4"
1340mm
7 1/2"
190mm
3 1/2"
90mm
9 3/4"
250mm
23"
580mm
2 3/4"
70mm
43"
1090mm
6"
150mm
78 1/4"
1990mm
Plan view
Front view
REV:
LEGEND:
PART #:
FD-6045-Gas-R
6045 Fire Deck
General Arrangement
10/11/2013 bena
1
DWN BY:
SHEET:
Bellingham, WA 360/650-1111 www.woodstone-corp.com
DIMENSIONS ARE IN INCHES
TOLERANCES: LINEAR ±1/2 [±10mm], ANGULAR ±2°
UNLESS NOTED OTHERWISE
\\woodstone.net\dfs\CAD\0 Pn\WS Top Level\FD-6045_General_Arrangement-1.dft
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF WOOD STONE CORPORATION
ANY REPRODUCTION OR USE IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS
PROHIBITED
AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT
MAY REQUIRE US TO CHANGE SPECIFICATIONS
WITHOUT NOTICE.
DATE:
G
120VAC, 4A
GAS INLET: 3/4" NPT
160,000 BTU, NG
160,000 BTU, LP
1 of 1
AIR INTAKE
G
60"
1520mm
4"
100mm
24 3/4"
630mm
25 1/2"
650mm
37 1/2"
950mm 46 1/4"
1180mm
23 3/4"
600mm
3 3/4"
100mm
48"
1220mm
33 3/4"
860mm
10"
250mm
13 3/4"
350mm
10 1/4"
260mm
7 1/4"
180mm
9 3/4"
250mm
1 1/4"
30mm 4"
100mm
G
48 1/4"
1230mm
29 3/4"
760mm
R11 1/2"
290mm
Swing Radius
3 3/4"
100mm
74 1/2"
1890mm
34"
860mm
17 3/4"
450mm
13 1/4"
340mm
52 3/4"
1340mm
7 1/2"
190mm
3 1/2"
90mm
9 3/4"
250mm
23"
580mm
2 3/4"
70mm
43"
1090mm
6"
150mm
78 1/4"
1990mm
REV:
LEGEND:
PART #:
FD-6045-Gas-R
6045 Fire Deck
General Arrangement
10/11/2013 bena
1
DWN BY:
SHEET:
Bellingham, WA 360/650-1111 www.woodstone-corp.com
DIMENSIONS ARE IN INCHES
TOLERANCES: LINEAR ±1/2 [±10mm], ANGULAR ±2°
UNLESS NOTED OTHERWISE
\\woodstone.net\dfs\CAD\0 Pn\WS Top Level\FD-6045_General_Arrangement-1.dft
THE INFORMATION CONTAINED IN THIS DRAWING IS THE
SOLE PROPERTY OF WOOD STONE CORPORATION
ANY REPRODUCTION OR USE IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS
PROHIBITED
AN ONGOING PROGRAM OF PRODUCT IMPROVEMENT
MAY REQUIRE US TO CHANGE SPECIFICATIONS
WITHOUT NOTICE.
DATE:
G
120VAC, 4A
GAS INLET: 3/4" NPT
160,000 BTU, NG
160,000 BTU, LP
1 of 1
AIR INTAKE
G
60"
1520mm
4"
100mm
24 3/4"
630mm
25 1/2"
650mm
37 1/2"
950mm 46 1/4"
1180mm
23 3/4"
600mm
3 3/4"
100mm
48"
1220mm
33 3/4"
860mm
10"
250mm
13 3/4"
350mm
10 1/4"
260mm
7 1/4"
180mm
9 3/4"
250mm
1 1/4"
30mm 4"
100mm
G
48 1/4"
1230mm
29 3/4"
760mm
R11 1/2"
290mm
Swing Radius
3 3/4"
100mm
74 1/2"
1890mm
34"
860mm
17 3/4"
450mm
13 1/4"
340mm
52 3/4"
1340mm
7 1/2"
190mm
3 1/2"
90mm
9 3/4"
250mm
23"
580mm
2 3/4"
70mm
43"
1090mm
6"
150mm
78 1/4"
1990mm

LIFTING THE OvEN - 6000 LBS. FORKLIFT REQUIRED
Always use the forklift pockets; lifting the oven any other way will result in damage. The Wood Stone Fire Deck weighs
approximately 3,200 lbs. and is top-heavy. Use extreme caution and make sure that the forks extend all the way through
the pockets provided. If it is necessary to approach the oven from the front, be sure that the mast does not contact the
stainless steel mantle (shelf).
Once the oven is on a smooth, flat floor it can be easily rolled on its optional heavy-duty, temporary shipping casters
(see next page for details). The oven may also be moved with a pallet jack using the front or rear fork pockets only.
Do not attempt to manually roll the oven up or down a ramp or incline. Do not position yourself between the moving
oven and an immovable object or surface (wall or door frame).
IF YOU ARE PLANNING TO USE A CRANE TO UNLOAD THE OvEN,
PLEASE SPECIFY A FLATBED TRUCK DELIvERY!
DO NOT TURN THE OvEN ON ITS SIDE!
Moving a Wood Stone oven can present interesting
challenges to even the most experienced riggers.
Make sure to secure the proper equipment and
make safety your first priority. Please don’t hesitate
to call the factory for technical support.
Forklift pockets Forklift pockets
DELIvERY NOTE: The customer will receive an Oven Shipping Notification when the oven leaves the Wood Stone
factory. This will include a PRO# and a trucking company contact number. Wood Stone recommends that you
confirm the delivery date/time with the trucking company before committing to heavy equipment and/or labor. Our
goal is a smooth and safe delivery.
Shown:
Left-hand
configuration
USING A CRANE
Use the pick-eyes
provided on the
sides of the oven
to lift the oven
with a crane.
7
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
FD-6045 Fire Deck Oven
Installation and Operation Manual
UNLOADING AND MOvING

With the oven supported by a forklift or pallet jack,
slide and secure the caster assemblies into the end
forklift pockets. NOTE: the casters will add 3" to
the total height of the oven. The vent shield on
top can be removed temporarily if necessary.
Once the oven is in place, support the unit using a
pallet jack and remove the caster and its support. Be
sure to seal the side and front forklift pockets using
the covers provided.
Once the front and side forklift pockets are no longer
needed, they must be closed using the metal covers
provided.
Be sure to replace all screws and bolts after removal
of the shipping steel and covering of the forklift
pockets.
This oven is designed to be sealed to the floor upon
installation. Use a silicone sealant acceptable to the
local health official.
USE OF OPTIONAL TEMPORARY CASTERS
Vent shield
Shown:
Left-hand configuration
8
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
UNLOADING AND MOvING
FD-6045 Fire Deck Oven
Installation and Operation Manual
Forklift pocket cover

Toe kick
Once the oven is in place, the toe kick must be installed along the front of the oven using the screws provided.
Additionally, the side fork pocket covers must be installed over the fork pockets. The area under the oven must be
enclosed in order to prevent pests from entering this space.
If the front of the oven is shipped facade ready, the toe kick will not be included. If the sides and/or rear of the oven
is shipped facade ready, the fork pocket covers will not be included. Pre-cut blocks of cement board or other facade
material will be shipped instead of the fork pocket covers. The blocks must be inserted into the fork pockets before the
oven facade is put in place.
Fork pocket covers
TOE KICK AND FORK POCKET COvERS
PLACING THE OvEN
The oven must be installed on a flat level surface. The weight of the oven is carried by the full perimeter of the oven
stand. If it is necessary to shim the oven for leveling purposes, it is critical that the shim material be metal, and that the
shims are installed in such a way that the full perimeter of the stand is solidly supported. Any gaps created by shimming
between the oven and the floor must be sealed to prevent airflow issues beneath the oven. Failure to solidly support
the full perimeter of the oven stand can result in costly damage to the oven and will void the warranty.
The floor design and construction must be adequate to handle the weight of the oven.
Please see woodstone-corp.com/installation_footprints.htm for floor loading information.
9
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
FD-6045 Fire Deck Oven
Installation and Operation Manual
PLACING AND INSTALLATION

1. The Wood Stone Fire Deck oven must have a minimum 1-inch clearance to combustibles from all sides, and 24-inch
clearance to combustibles from the top. If building materials will contact the oven, they must be completely non-
combustible. Please note that standard Drywall (or Sheetrock) is considered a combustible. When non-combustible
building materials contact the body of the oven, the respective clearances are transferred to those non-combustibles.
2. Any facade 6 inches to either side of the oven doorway or above, must be constructed of non-combustible
building materials.
3. For use on non-combustible floors (installér sur un plancher incombustible seulement). The non-combustible floor
surface should extend 36 inches out in front of the oven, and extend 30 inches to either side of the oven doorway.
1-inch minimum
side clearance
to combustible
construction
Non-combustible
floor, 36" in front
and 30" to either
side of oven
doorway
Maintain 24-inch
clearance from
top of the oven
TO REDUCE THE RISK OF FIRE, FOLLOW THESE INSTALLATION INSTRUCTIONS. A MAJOR CAUSE OF OVEN RELATED
FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF
UTMOST IMPORTANCE THAT THIS OVEN BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
!
WARNING: Installation and servicing of this product could expose you to glasswool/ceramic fibers
as well as calcium silicate dust. ALWAYS WEAR RESPIRATORY AND EYE PROTECTION WHEN
INSTALLING OR SERVICING THIS APPLIANCE. Please read this entire manual before you install
the oven. Failure to follow instructions may result in property damage, bodily injury or even death.
Contact your local building or fire officials about restrictions and installation inspection in your area.
!WARNING: Do not pack required air spaces (clearance) with insulation or other material. When
non-combustible building materials contact the body of the oven, the clearances to combustibles are
transferred to those non-combustibles.
10
An ongoing program of product improvement may require us to change
specifications without notice. FD-6045, Revised October 2013 [email protected] or visit woodstone-corp.com
wood stone corporation
1801 w. bakerview rd.
bellingham, wa 98226 usa
tf. 800.988.8103
t. 360.650.1111
f. 360.650.1166
INSTALLATION CLEARANCES
FD-6045 Fire Deck Oven
Installation and Operation Manual