woodmizer FS500 Guide

Log Splitter
Safety, Operation, Maintenance
& Parts Manual
FS500 B2.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #2096

Active Patents assigned to Wood-Mizer, LLC
Wood-Mizer, LLC has received patents that protect our inventions which are a result of a dedication to
research, innovation, development, and design. Learn more at: woodmizer.com/patents
©2021 Wood-Mizer LLC
Printed in the United States of America, all rights reserved. No part of this manual may be reproduced in any form by
any photographic, electronic, mechanical or other means or used in any information storage and retrieval system with-
out written permission from
Wood-Mizer, LLC
8180 West 10th Street
Indianapolis, Indiana 46214
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Table of Contents Section-Page
Table of Contents 012021 iii
SECTION 1 INTRODUCTION 1-1
1.1 About This Manual.................................................................................1-1
1.2 Getting Service .......................................................................................1-1
1.3 Warranty .................................................................................................1-1
1.4 Specifications .......................................................................................1-4
SECTION 2 SAFETY 2-1
2.1 Safety Instructions..................................................................................2-1
Owner’s Responsibility .........................................................2-1
2.2 Safety Symbols.......................................................................................2-1
2.3 For Models with Engines........................................................................2-4
Use Caution When Working With Batteries ..........................2-5
SECTION 3 SETUP AND OPERATION 3-1
3.1 Uncrating ................................................................................................3-1
3.2 General Transportation...........................................................................3-2
3.3 Onsite setup ............................................................................................3-3
3.4 Operation ................................................................................................3-4
SECTION 4 HYDRAULICS 4-1
4.1 Hydraulic schematic ...............................................................................4-1
4.2 Hydraulic layout .....................................................................................4-2
4.3 Hydraulic components............................................................................4-3
SECTION 5 MAINTENANCE 5-1
5.1 General maintenance after each use .......................................................5-1
5.2 Hydraulics...............................................................................................5-1
5.3 Changing the wedges..............................................................................5-2
5.4 Wedge sharpening ..................................................................................5-4
SECTION 6 PARTS 6-1
6.1 How To Use The Parts List ....................................................................6-1
6.2 Sample Assembly ...................................................................................6-1
6.3 Splitter Head...........................................................................................6-2
6.4 Splitter Output ........................................................................................6-4
6.5 Wedge.....................................................................................................6-5
6.6 Trailer Tongue ........................................................................................6-6
6.7 GX630 Engine and Hydraulic Pump......................................................6-7
6.8 Trailer Frame ..........................................................................................6-9
6.9 Log Lift.................................................................................................6-11
6.10 Hydraulic and Fuel Tank......................................................................6-13
6.11 Hydraulic Controls ...............................................................................6-15

Table of Contents Section-Page
iv 012021 Table of Contents
6.12 Engine Control and Battery Box ..........................................................6-17
6.13 Decals ..................................................................................................6-19
6.14 Hydraulic cooler .................................................................................6-21
6.15 Hydraulic hoses ....................................................................................6-22
6.16 Electrical...............................................................................................6-23

Introduction
About This Manual
Introduction doc012021 1-1
1
SECTION 1 INTRODUCTION
1.1 About This Manual
This manual replaces any previous information received on your Wood-Mizer®1equip-
ment.
The information and instructions in this manual do not amend or extend the limited war-
ranties for the equipment given at the time of purchase.
1.2 Getting Service
Visit our website at www.woodmizer.com to locate the service center nearest you.
1.3 Warranty
Wood-Mizer®LLC
Limited Product Warranty
Wood-Mizer LLC (“Warrantor”), an Indiana corporation with its principal place of business at 8180 West Tenth
Street, Indianapolis, IN 46214-2400 USA, warrants to the purchaser (“Purchaser”) that for the time periods
specifically stated herein and subject to the terms, conditions and limitations stated herein, the equipment
manufactured by the Warrantor will be free from defects in material and workmanship attributable to Warran-
tor so long as, during the warranty periods stated herein, the equipment is installed, operated and maintained
in accordance with the instructions provided by Warrantor.
1.Wood-Mizer®is a registered trademark of Wood-Mizer LLC.
U.S. Patent No. 6,655,429.
PRODUCT MODEL CLASS LENGTH OF WARRANTY EFFECTIVE DATE
USA & CANADA NON USA
& CANADA
Portable Sawmills, Resaws,
Edgers LT, LX, HR, EG Two years One year
Date of purchase
Portable Sawmills with Chassis LT28, LT35, LT40, LT50,
LT70, LX450
Two years, excluding
the chassis, which
chassis shall have a
five year warranty
One year

Introduction
Warranty
1
1-2 doc012021 Introduction
* Warranty on Options will match the warranty on the primary equipment when purchased on same invoice.
EXCLUSIONS FROM 90 DAY, LIMITED ONE YEAR AND TWO YEAR WARRANTY
Warrantor shall have no responsibility under this warranty for any wear components, including, but not limited
to: belts, blade guides, blades, electric motor brushes, drum switches, filters, fuses, hoses, bearings (exclud-
ing cylindrical drive bearings), bushings, cable carriers, and spark plugs. All wear components are furnished
“as is”, without any warranty from Warrantor. This limited warranty does not cover any defects caused by
misuse, negligence, alterations, damage due to overload, abnormal conditions, excessive operation, acci-
dent, or lack of performance of normal maintenance services.
Several components which are used in the manufacture of the equipment but not manufactured by Warrantor
such as cant hooks, power plants, laser sights, batteries, tires, and trailer axles have warranties provided by
the original equipment manufacturer (written copies available upon request). Warrantor does not separately
warrant such items. Components or equipment manufactured by third parties are not covered by this war-
ranty. Warrantor, however, will provide reasonable assistance to the Purchaser to make claims against any
warranties applicable to such component parts as provided by such original equipment manufacturers. Com-
ponents or equipment manufactured by third parties are not covered by this Warranty.
FIVE YEAR LIMITED CHASSIS WARRANTY
The limited five year chassis warranty described above, DOES NOT extend to (a) any damage stemming
from accident, improper towing, overload, abuse, misuse, abnormal conditions, negligence, excessive opera-
tion, or lack of maintenance, (b) rust caused by exposure to corrosive atmospheric conditions, or (c) the saw-
mill head, carriage, axle, brakes, or any hydraulic or electrical components attached to the chassis.
WARRANTOR’S OBLIGATIONS AS TO DEFECTS
In the event that the equipment fails to perform due to defective materials or workmanship attributable to War-
rantor under normal use and service within the established warranty period, Purchaser’s sole and exclusive
remedy and Warrantor’s sole liability shall be to replace or repair, in Warrantor’s sole and subjective discre-
Industrial Sawmills, Resaws,
Edgers WM, HR, EG, TVS, SVS One year One year Date of purchase or
date of installation /
training (if applicable),
whichever occurs first,
not to exceed 6 months
from date of purchase
TITAN Industrial WB, TV, HR, EG, EA, MR One year One year
Material Handling TWC, IC, TD, LD, GC, CR,
CB, CC One year One year
Blade Maintenance Equipment BMS, BMT, BMST One year One year
Date of purchase
Options and Accessories Various One year* One year*
Moulders, Extractors, Kilns MP, MD, KS, KD One year One year
Slab Flattener MB Two years One year
Pallet Equipment PD, PC One year One year
Log Splitters FS One year One year
Replacement Parts Various 90 days 90 days

Introduction
Warranty
Introduction doc012021 1-3
1
tion, any defective part at Warrantor’s principal place of business without cost to the Purchaser if such defect
exists. The determination of whether a product is defective shall be made by Warrantor in Warrantor’s sole
and subjective discretion. The Purchaser must notify Warrantor prior to shipping any defective part. Warran-
tor, at its sole discretion, may cover expenses incurred in shipping the defective part to Warrantor for evalua-
tion; provided, however, that Warrantor will not be responsible for labor, travel time, mileage, removal,
installation or incidental or consequential damages. However, any part in excess of 140 pounds must be
returned by the Purchaser, to the Warrantor’s nearest authorized facility at the Purchaser’s expense, if return
is requested by Warrantor. Warrantor shall have a reasonable time within which to replace or repair the defec-
tive part. If Warrantor determines that the product is not defective under the terms of this warranty in Warran-
tor’s sole and subjective discretion, then Purchaser shall be responsible for any expenses incurred by
Warrantor in returning the equipment to the Purchaser.
LIMITATIONS AND DISCLAIMERS OF OTHER WARRANTIES
EXCEPT FOR THE EXPRESS WARRANTY PROVISIONS STATED ABOVE, WARRANTOR DISCLAIMS
ALL WARRANTIES, EXPRESS AND/OR IMPLIED, INCLUDING WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY, AND FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGE-
MENT AND TITLE. No representation or other affirmation of fact by representatives of Warrantor, whether
verbal or in writing, including photographs, brochures, samples, models, or other sales aids, shall constitute a
warranty or other basis for any legal action against Warrantor. There are no other representations, promises,
agreements, covenants, warranties, guarantees, stipulations or conditions, express or implied, by Warrantor
except as expressly set forth herein. THE ORIGINAL PURCHASER AND ANY INTENDED USER OR BENE-
FICIARY OF THIS EQUIPMENT, SHALL NOT BE ENTITLED TO RECOVER ANY INDIRECT, SPECIAL,
PUNITIVE, EXEMPLARY, CONSEQUENTIAL, SPECIAL, OR INCIDENTIAL DAMAGES OR LOSES,
INCLUDING BUT NOT LIMITED TO, DAMAGES OF LOST PRODUCTION, LOST REVENUE, LOST PROD-
UCT, LOST PROFITS, LOST BUSINESS, LOSS OF USE, LOSS OF GOODWILL, OR BUSINESS INTER-
RUPTION, FROM WARRANTOR FOR ANY REASON WHATSOEVER INCLUDING WITHOUT LIMITATION
WARRANTY OR DEFECT IN THE PRODUCT REGARDLESS OF THE SOLE, JOINT AND/OR CONCUR-
RENT NEGLIGENCE, BREACH OF CONTRACT, BREACH OF WARRANTY, STRICT LIABILITY IN TORT
OR STATUTORY CLAIMS OR OTHER LEGAL FAULT OR RESPONSIBILITY OF EITHER WARRANTOR
OR PURCHASER OR ITS EMPLOYEES OR AGENTS. Warrantor does not warrant that its equipment meets
or complies with the requirements of any particular safety code or governmental requirements.
Defective items replaced under the terms of this warranty become the property of Warrantor.
DESIGN CHANGES
Warrantor reserves the right to change the design of its products from time to time without notice and without
obligation to make corresponding changes in or to its products previously manufactured.
RIGHTS OF PURCHASERS
The validity and effect of this limited warranty as well as its interpretation, operation and effect, shall be deter-
mined exclusively by the principles of law and equity of the State of Indiana, USA. This limited warranty gives
Purchaser specific legal rights. Purchaser may also have other rights, which may vary from state to state.
Some states may not allow limitations as to the duration of implied warranties or to the exclusion or limitation
of incidental or consequential damages, so some of the limitations and exclusions detailed set forth above
may not apply. In the event that any one or more of the provisions of this warranty shall be or become invalid,
illegal or unenforceable in any respect, the validity, legality and enforceability of the remaining provisions of
this warranty shall not be affected thereby.
INTERPRETATIONS
This Warranty constitutes the entire warranty agreement between Warrantor and Purchaser and supersedes
any prior understandings or agreements pertaining to the same subject matter. This warranty cannot be
amended except in writing which refers to this warranty which is signed by both Warrantor and Purchaser.
© 2020 Wood-Mizer LLC – 8180 West 10th Street, Indianapolis, IN 46214

Introduction
Specifications
1
1-4 doc012021 Introduction
1.4 Specifications
FS-500 Power: Honda gas 630cc engine
Hydraulics: 28 GPM, 2-stage pump
Rate: 42 ton @ 3,000 psi, 4.5 sec cycle
Hydraulic fluid: ISO-32, such as Conoco MV32
Hydraulic tank capacity: 20 gal (System capacity 25 gal)
Operational dimensions: 139" (long) x 177" (wide) x 47" (high)
Log capacity: 24” long, 26” diameter, 300 lbs.
Machine weight with fluids: 2,605 lbs
Weight on axle: 2,420 lbs
Weight per tire: 1,210 lbs
Tire weight rating: 1,360 lbs at 50 psi

Safety
Safety Instructions
Safety doc012021 2-1
2
SECTION 2 Safety
2.1 Safety Instructions
Owner’s Responsibility
NOTICE It is always the owner's responsibility to comply with all
applicable safety instructions, as well as federal, state and local laws,
rules and regulations regarding the ownership, operation, and towing
of your Wood-Mizer Wood Splitter. All Wood-Mizer Wood Splitter own-
ers should be thoroughly familiar with all applicable safety instructions
and laws and comply with them fully while using or towing the wood
splitter.
NOTE: ONLY safety instructions regarding personal injury are listed in this section. Safety
instructions regarding only equipment damage appear where applicable throughout the manual.
WARNING! Clean sawdust from all guards, vents, con-
trol boxes, or any area where sawdust may gather after
every shift. Failure to do so may result in fire, causing
death or serious injury.
2.2 Safety Symbols
The following symbols and signal words call your attention to instructions concerning your
personal safety. Be sure to observe and follow these instructions.
DANGER! indicates an imminently hazardous situation which, if not
avoided, will result in serious injury or death.
WARNING! suggests a potentially hazardous situation which, if not
avoided, could result in serious injury or death.
CAUTION! refers to potentially hazardous situations which, if not
avoided, may result in minor or moderate injury or damage to equip-
ment.
NOTICE indicates vital information.

Safety
Safety Symbols
2
2-2 doc012021 Safety
NOTE: gives helpful information.
OBSERVE SAFETY INSTRUCTIONS
NOTICE
Keep children away from the area.
Read the entire operator's manual before operating the wood
splitter.
Take notice of all safety warnings throughout this manual and
those posted on the machine.
Keep this manual with this machine at all times, regardless of ownership.
Read all additional manufacturer’s manuals.
Obey all applicable safety instructions including dangers, warnings, and cautions.
Only persons who have read and understood the entire operator's manual should
operate the wood splitter.
WEAR SAFETY CLOTHING
WARNING! Secure all loose clothing, hair, and jewelry before operat-
ing the wood splitter.
Always wear hand, eye, ear, and foot pro-
tection when operating or servicing the
wood splitter.
KEEP WOOD SPLITTER AND AREA AROUND WOOD
SPLITTER CLEAN
DANGER! Maintain a clean and clear path
for all necessary movement around the
wood splitter and stacking areas.
WARNING! Do not allow children in the area of the wood splitter. Fail-
ure to follow this may result in serious injury or death

Safety
Safety Symbols
Safety doc012021 2-3
2
DISPOSE OF WOOD BY-PRODUCTS PROPERLY
NOTICE Always properly dispose of all wood by-products, including
sawdust, chips, and other debris, including operation waste such as
coolant, oil, fuel, oil filters, fuel filters, etc.
KEEP SAFETY LABELS IN GOOD CONDITION
NOTICE Always be sure that all safety decals are clean and readable.
Replace all damaged safety decals to prevent personal injury or dam-
age to the equipment. Contact your local distributor, or call your Cus-
tomer Service Representative to order more decals.
If replacing a component which has a safety decal affixed to it, make
sure the new component also has the safety decal affixed.
CAUTIONS FOR WOOD SPLITTER SETUP
WARNING! Set up the wood splitter on solid, level ground.
If unhitching the wood splitter, chock the trailer wheels to prevent
movement before unhitching it from the towing vehicle. Failure to fol-
low this may result in serious injury or death.
USE CAUTION WHEN WORKING WITH HEAVY LOGS
WARNING! Do not load logs in excess of 300
lbs without a counterbalance on the tongue to
prevent unit tipping.
Having the wood splitter properly hitched to the
towing vehicle is a sufficient counterbalance.
Be aware of possible crushing points when han-
dling large logs.
KEEP PERSONS AWAY
WARNING! Keep all persons out of the path of log moving equipment
and logs when operating or loading the log splitter.

Safety
For Models with Engines
2
2-4 doc012021 Safety
KEEP HANDS AWAY
DANGER! Always keep hands away from moving wood.
WARNING! Avoid contact with any hot parts (hydraulic hoses, fittings,
engines, as applicable).
Allow the system to cool sufficiently before beginning any service func-
tion, including debris removal.
Avoid contact with sharp edges of the cutting
wedges.
2.3 For Models with Engines
HANDLE FUEL/LUBRICANTS SAFELY
DANGER! Keep all fuel and lubricants away from children.
Never smoke, weld, grind or allow sparks near your engine or storage
tanks.
Never spill fuel on a hot engine.
WARNING! Store gasoline away from flammable materi-
als.
Never use flammable fuels or liquids to clean the wedge.
CAUTIONS FOR GAS OR DIESEL ENGINE OPERATION
DANGER! Operate your engine/machine only in well ventilated areas.
Do not operate your engine/machine indoors or within a confined
space.
Do not operate an engine with a fuel or oil leak, which can result in fire.

Safety
USE CAUTION WHEN WORKING WITH BATTERIES
Safety doc012021 2-5
2
USE CAUTION WHEN WORKING WITH BATTERIES
DANGER! Keep sparks, flames, burning cigarettes, or other ignition
sources away from batteries at all times.
Always wear safety goggles and a face shield when working near bat-
teries.
WARNING! Battery posts, terminals and related accessories contain
lead and lead compounds. Wash hands after handling.
Charge the battery in a well ventilated area.
Disconnect the negative battery terminal cable before performing any
service to the 12-Volt electrical system.
Do not attempt to charge a frozen battery.
CAUTION! Do not overcharge the battery.
Be sure the battery is fully charged before transporting the wood split-
ter. If the battery is not fully charged, excessive vibration could reduce
the overall service life of the battery.
EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS (LEAD/SUL-
FURIC ACID) per SDS (Safety Data Sheet):
EYE CONTACT Sulfuric Acid and Lead: Flush eyes immediately with large amounts of
water for at least 15 minutes while lifting lids. Seek immediate medical atten-
tion if eyes have been exposed directly to acid.
SKIN CONTACT Sulfuric Acid: Flush affected area(s) with large amounts of water using del-
uge emergency shower, if available, shower for at least 15 minutes. Remove
contaminated clothing, including shoes. If symptoms persist, seek medical
attention. Wash contaminated clothing before reuse. Discard contaminated
shoes.
Lead: Wash immediately with soap and water.
INGESTION Sulfuric Acid: Administer large amounts of water. Do NOT induce vomiting
or aspiration into the lungs may occur and can cause permanent injury or
death; consult physician.
INHALATION Sulfuric Acid: Remove to fresh air immediately. If not breathing, give artificial
respiration. If breathing is difficult, give oxygen. Consult a physician.
Lead: Remove from exposure, gargle, wash nose and lips; consult physician.

Setup and Operation
Uncrating
3
3-1 doc012021 Setup and Operation
SECTION 3 SETUP AND OPERATION
3.1 Uncrating
Your Wood-Mizer Wood Splitter arrives mostly assembled. If any parts are missing,
please contact Wood-Mizer support at 1-800-525-8100.
NOTICE Install the tongue first to stabilize the entire unit before
unloading the main frame. The tongue serves as a counterbalance.
See Figure 3-1.
1. Unfasten the trailer tongue from the crate and install it with the six bolts and hardware
provided. The hardware is on the frame.
FIG. 3-1
EF4man-03

Setup and Operation
General Transportation
Setup and Operation doc012021 3-2
3
See Figure 3-2.
2. Unbolt the Hydraulic control panel from the shipping frame. Discard shipping hardware.
3. Unscrew the two nuts directly above the control panel.
4. Position the panel over the bolts and re-tighten the nuts.
5. Unpack the engine key and manuals which are attached to the engine.
6. Release the straps and chocks holding the frame to the crate and roll the unit off the
crate.
3.2 General Transportation
IF PREVIOUSLY WORKING UNHITCHED FROM THE TOWING VEHICLE:
1. Hitch the tongue to the towing vehicle.
CAUTION! Make sure the hitch coupler fits entirely over the hitch
ball on the towing vehicle before latching.
2. Pin the hitch latch closed.
3. Cross the safety chains and attach the chains to the towing vehicle at the proper site for
that vehicle.
4. Connect the light plug to the towing vehicle.
FIG. 3-2
EF5MAN-23

Setup and Operation
Onsite setup
3
3-3 doc012021 Setup and Operation
5. Raise the jack by pulling the spring loaded pin and rotating the jack 90 degrees. The pin
will lock in to another hole at the 90 degree location.
See Figure 3-3.
6. Raise the two stand legs.
3.3 Onsite setup
DANGER! Do not operate this unit indoors or in an enclosed area
or carbon monoxide poisoning will occur.
Maintain a clean and clear path for all necessary movement around
the wood splitter and stacking areas.
WARNING! Do not allow children in the area of the wood splitter.
Do not set up the wood splitter on ground with more than a 10
degree incline.
1. Park the log splitter on a solid, level surface.
FIG. 3-3
EF5MAN-09
Locking pin

Setup and Operation
Operation
Setup and Operation doc012021 3-4
3
NOTE: The log splitter may be used either hitched or unhitched to
the transport vehicle.
2. Chock both tires on both sides; use a total of four tire chocks.
3. If working unhitched, lower the jack and two stand legs. Ensure that they are on a firm,
level surface.
NOTE: For best practices when operating the unit unhitched from the towing vehicle,
place counterbalance weights on the tongue for added stability. Operating while hitched
to the towing vehicle offers the best stability.
3.4 Operation
DANGER! Do not operate this unit indoors or in an
enclosed area. Carbon monoxide poisoning will
occur.
WARNING! Do not load logs greater than 300lbs.
Avoid contact with sharp edges of the cutting
wedges.
1. Fill the gas tank.
2. Start the engine.
See the engine manual for proper starting technique for your model of engine.
3. Move the pusher to the right by moving the log splitter handle to the right.
WARNING! Ensure the area is clear before lowering the log lift
platform.
4. Unpin the log lift platform from the transport position and pin in the down position.

Setup and Operation
Operation
3
3-5 doc012021 Setup and Operation
See Figure 3-4. The log must be less than 24” long, 27” in diameter, and 300 lbs.
5. Position a log onto the log lift platform.
See Figure 3-5.
6. Raise the log lift platform by moving the log lift handle to the up position.
NOTE: Ensure cut end is towards the wedges.
7. Roll the log onto the cutting table between the wedges and the pusher.
FIG. 3-4
FIG. 3-5
LESS THAN 24 INCHES IN LENGTH
LESS THAN 27 INCHES IN DIAMETER
LESS THAN 300 LBS
<300 lbs
<24” <27”
EF5MAN-22

Setup and Operation
Operation
Setup and Operation doc012021 3-6
3
See Figure 3-6.
8. Lower the log lift platform as stated in Step 4.
NOTE: The operator stands on the log lift platform during opera-
tion.
9. Move the pusher to the left by moving the log splitter handle to the left. This cuts the first
round of firewood.
SINGLE LOG OPERATION
1. After the first cut, move the log back onto the cutting table.
See Figure 3-7.
2. Move the pusher to the right by moving the log splitter handle to the right.
FIG. 3-6
FIG. 3-7
EF5MAN-12
Wedges
Pusher

Setup and Operation
Operation
3
3-7 doc012021 Setup and Operation
3. Repeat these two steps until finished.
DUAL LOG OPERATION
1. Load another log by repeating Step 5. through Step 9.
See Figure 3-8.
2. Alternate cuttings by repositioning the logs onto the cutting table after each cut.
3. Repeat these steps until finished.
EF MAN5-11
FIG. 3-8
Wedges