Woodstock G9976 User manual

MODEL W1671
Mortising Machine
INSTRUCTION MANUAL
Phone: [phone] • On-Line Technical Support: [email protected]
COPYRIGHT © 2002 BY WOODSTOCK INTERNATIONAL, INC. REVISED APRIL, 2007.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China

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Table Of Contents
PAGE
1. INTRODUCTION ............................................................................... 2
ABOUT YOUR NEW MORTISING MACHINE ........................................... 2
WOODSTOCK SERVICE AND SUPPORT ................................................ 2
WARRANTY, RETURNS AND SPECIFICATIONS ....................................... 3
2. SAFETY ......................................................................................... 4
STANDARD SAFETY INSTRUCTIONS ................................................. 4-5
MORTISING MACHINE SAFETY ......................................................... 5
ELECTRICAL REQUIREMENTS .......................................................... 6
AVOIDING POTENTIAL INJURIES ...................................................... 7
3. ASSEMBLY INSTRUCTIONS .................................................................. 8
BOX CONTENTS .......................................................................... 8
MOUNTING ............................................................................ 9-10
HAND LEVER ............................................................................. 11
GAS SPRING ..............................................................................12
WORK TABLE ............................................................................ 13
FENCE ..................................................................................... 13
HOLD DOWN ............................................................................. 14
INSTALLING CHISELS ...................................................................15
4. ADJUSTMENTS ...............................................................................16
GAS SPRING LOCATIONS ............................................................... 16
GAS SPRING PLACEMENT .............................................................. 17
PIVOT FEATURE ......................................................................... 18
FENCE ADJUSTMENTS ..............................................................18-19
WIDER STOCK ............................................................................ 19
5. OPERATIONS ................................................................................. 20
TEST RUN ................................................................................ 20
MAKING A MORTISE .................................................................20-21
6. MAINTENANCE ............................................................................... 22
GENERAL ................................................................................. 22
FENCE AND CHISELS .................................................................... 22
LUBRICATION ............................................................................22
7. CLOSURE ...................................................................................... 23
PARTS BREAKDOWN AND PARTS LISTS .........................................24-25
YOUR NOTES ............................................................................. 26
ASSEMBLY OPERATIONS MAINTENANCE PARTS
ADJUSTMENTSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

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INTRODUCTION
ABOUT YOUR NEW MORTISING MACHINE
This Shop Fox® Mortising Machine has been specially designed by Woodstock International, Inc. to provide
many years of trouble free service. Close attention to detail, ruggedly built parts and a rigid quality
control program assure safe and reliable operation.
The Model W1671 Mortising Machine features a 1⁄2" drill chuck, a quick-setting handle, an adjustable
depth stop and a reliable rack and pinion elevation system. Combined with a 3⁄4 H.P. motor, a safety
switch with removable key and a cord set, the Shop Fox® Mortising Machine will give years of satisfying
use.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our
intent to make sure all the information necessary for safety, ease of assembly, practical use and durabil-
ity of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
Woodstock International, Inc.
P.O. Box 2309
Bellingham, WA 98227
[email protected]
WOODSTOCK SERVICE AND SUPPORT
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise
about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or
[email protected]. Our knowledgeable staff will help you troubleshoot problems, send out
parts or arrange warranty returns.
INTRODUCTION

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WARRANTY, RETURNS AND SPECIFICATIONS
Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workman-
ship and materials for a period of 2 years from the date of original purchase by the original owner. This
warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,
lack of maintenance, or to repair or alterations made or specifically authorized by anyone other than
Woodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the original
owner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facility
designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years,
and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through
inspection. If it is determined there is no defect, or that the defect resulted from causes not within the
scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing
and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
to the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies with the
provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this war-
ranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock
International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event
be liable for death, injuries to persons or property or for incidental, contingent, special or consequential
damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
Machine Specifications
Capacities:
Head Travel ..................................................................................................... 9''
Chuck ............................................................................................................1⁄2''
Chisel Shank ........................................................................................... 5⁄8" or 3⁄4''
Hold Down Height ............................................................................ 41⁄2'', 61⁄2'', 81⁄2''
Motor:
Type ...........................................................................TEFC Capacitor Start Induction
Horsepower ............................................................................................... 3⁄4 H.P.
Phase ⁄ Cycle ............................................................................ Single Phase ⁄ 60 Hz
Voltage ........................................................................................................110V
Amps ............................................................................................................... 8
R.P.M. .........................................................................................................3450
Power Transfer ..................................................................................... Direct Drive
Bearings ....................................................Sealed & Permanently Lubricated Ball Bearing
Switch .....................................................................................Paddle Safety Switch
INTRODUCTION