Woodward easYgen-3400 P1 User manual

easYgen-3000 Series
Manual Genset Control
HDV<JHQ33
Software Version 1.2102 or higher
37528G

© 2014
:RRGZDUG*PE+
37528GeasYgen-3400/3500 P1/P2 | Genset Control2

%ULHI2YHUYLHZ
The easYgen-3000 Series are control units for engine-generator
system management applications.
The control units can be used in applications such as: co-genera‐
tion, stand-by, AMF, peak shaving, import/export or distributed
generation.
The easYgen-3000 Series is also applicable for island, island par‐
allel, mains parallel and multiple unit mains parallel operations.
The easYgen-3400/3500 offer a wider range of functionality and
applications than the lower numbered easYgens and are preferred
for communcation with Woodwards LS-5 synchronizers and load
share controllers.
Fig. 1: Sample application setup: Mains parallel operation
The easYgen will function as an engine control with generator,
mains and engine protection.
The control unit can open and close the generator circuit
breaker (GCB) and the mains circuit breaker (MCB).
*HQHUDO,QIRUPDWLRQ
6DPSOHDSSOLFDWLRQVHWXS
%ULHI2YHUYLHZ
37528G easYgen-3400/3500 P1/P2 | Genset Control 3

For a listing of additional application modes and setups
please refer to chapter ª Chapter 6 “Application”
on page 451.
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Fig. 2: Scope of delivery - schematic
A easYgen-3400/3500 genset control (plastic or
sheet metal housing) including terminal plug/
jack
B Product CD (configuration software and manual)
C Installation material (plastic housing only): 4x
clamp fastener
D Installation material (plastic housing only): 12x
Screw kit
The easYgen-3400/3500 controllers are available in different pack‐
ages. The major differences are listed below.
In this manual the package specific information is
marked with P1-only or P2-only .
HDV<JHQ 3 3
Discrete Inputs 12 23
Relay Outputs 12 22
Sinking Outputs (Transistors) 0 2
Analog Inputs (0 - 20 mA/0 - 10 V) 0 3
Analog Inputs (0 - 250 Ohms/0 - 2500 Ohms) 0 4
Analog Outputs (0 - 20 mA) 0 3
External discrete inputs / outputs via CANopen (maximum) 32 / 32 16 / 16
External analog inputs / outputs via CANopen (maximum) 16 / 4 0 / 0
6FRSHRIGHOLYHU\
3DFNDJHV
%ULHI2YHUYLHZ
37528GeasYgen-3400/3500 P1/P2 | Genset Control4

Fig. 3: easYgen-3400/3500 P1 Series (housing variants)
A1 easYgen-3500 P1 (plastic housing with dis‐
play)
A2 easYgen-3400 P1 (sheet metal housing)
1 Mains/generator/busbar PT terminal
2 Analog inputs/outputs and generator CT ter‐
minal
3 CAN bus interface connector #1
4 CAN bus interface connector #2
5 CAN bus interface connector #3
6 Discret inputs terminal
7 Relay outputs terminal
8 RS-232 interface connector
9 RS-485 interface connector
Fig. 4: easYgen-3400-3500 P2 Series (housing variants)
A1 easYgen-3500 P2 (plastic housing with dis‐
play)
A2 easYgen-3400 P2 (sheet metal housing)
1 Mains/generator/busbar PT terminal
2 Analog inputs/outpouts
3 Analog inputs/outputs and generator CT ter‐
minal
4 Analog inputs/outpouts
5 CAN bus interface connector #2
6 CAN bus interface connector #1
7 Discrete inputs and sinking output terminal
8 Discret inputs, power supply, and MPU ter‐
minal
9 Relay outputs terminal
10 Relay outputs terminal
11 CAN bus interface connector #3
12 RS-232 interface connector
13 RS-485 interface connector
+RXVLQJ9DULDQWVDQG+DUGZDUH
,QWHUIDFHV
%ULHI2YHUYLHZ
37528G easYgen-3400/3500 P1/P2 | Genset Control 5

%ULHI2YHUYLHZ
37528GeasYgen-3400/3500 P1/P2 | Genset Control6

7DEOHRIFRQWHQWV
 *HQHUDO,QIRUPDWLRQ................................................................................................................ 
1.1 About This Manual.................................................................................................................... 19
1.1.1 Revision History........................................................................................................................ 19
1.1.2 Depiction Of Notes And Instructions......................................................................................... 24
1.2 Copyright And Disclaimer.......................................................................................................... 25
1.3 Service And Warranty............................................................................................................... 26
1.4 Safety........................................................................................................................................ 26
1.4.1 Intended Use............................................................................................................................. 26
1.4.2 Personnel.................................................................................................................................. 27
1.4.3 General Safety Notes................................................................................................................ 28
1.4.4 Protective Equipment And Tools............................................................................................... 31
 6\VWHP2YHUYLHZ..................................................................................................................... 
2.1 Display And Status Indicators................................................................................................... 33
2.2 Hardware Interfaces (Terminals)............................................................................................... 34
2.3 Application Modes Overview..................................................................................................... 36
 ,QVWDOODWLRQ...............................................................................................................................
3.1 Mount Unit (Sheet Metal Housing)............................................................................................39
3.2 Mount Unit (Plastic Housing)..................................................................................................... 41
3.2.1 Clamp Fastener Installation....................................................................................................... 42
3.2.2 Screw Kit Installation................................................................................................................. 43
3.3 Setup Connections.................................................................................................................... 45
3.3.1 Terminal Allocation.................................................................................................................... 45
3.3.2 Wiring Diagram.......................................................................................................................... 46
3.3.3 Power Supply............................................................................................................................ 51
3.3.4 Charging Alternator................................................................................................................... 52
3.3.5 Voltage Measuring.................................................................................................................... 53
3.3.5.1 Generator Voltage..................................................................................................................... 53
3.3.5.2 Mains Voltage............................................................................................................................ 60
3.3.5.3 Busbar Voltage.......................................................................................................................... 66
3.3.6 Current Measuring..................................................................................................................... 69
3.3.6.1 Generator Current..................................................................................................................... 69
3.3.6.2 Mains Current............................................................................................................................ 71
3.3.6.3 Ground Current......................................................................................................................... 72
3.3.7 Power Measuring...................................................................................................................... 73
3.3.8 Power Factor Definition............................................................................................................. 74
3.3.9 Magnetic Pickup Unit (MPU)..................................................................................................... 75
3.3.10 Discrete Inputs.......................................................................................................................... 76
3.3.11 Relay Outputs (LogicsManager)................................................................................................ 78
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 7

3.3.12 Analog Inputs............................................................................................................................ 80
3.3.12.1 Analog Inputs (0 to 500 Ohm | 0/4 to 20 mA)............................................................................80
3.3.12.2 Analog Inputs (0/4 to 20 mA / 0 to 10 V).......................................................................... 83
3.3.12.3 Analog Inputs (0 to 250 Ohms / 0 to 2500 Ohms)............................................................ 85
3.3.13 Analog Outputs.......................................................................................................................... 86
3.3.13.1 Analog Outputs (±20 mA, ± 10 V, PWM).................................................................................. 86
3.3.13.2 Analog Outputs 4 to 6 (0/4 to 20 mA)............................................................................... 87
3.3.14 Transistor Outputs............................................................................................................87
3.3.15 Serial Interfaces........................................................................................................................ 88
3.3.15.1 RS-485 Interface....................................................................................................................... 88
3.3.15.2 RS-232 Interface....................................................................................................................... 89
3.4 CAN Bus Interfaces................................................................................................................... 90
3.5 Connecting 24 V Relays............................................................................................................ 92
 &RQILJXUDWLRQ........................................................................................................................... 
4.1 Basic Setup............................................................................................................................... 95
4.1.1 Configure Language/Clock........................................................................................................ 95
4.1.2 Configure Display...................................................................................................................... 99
4.1.3 Lamp Test................................................................................................................................. 99
4.1.4 Enter Password......................................................................................................................... 99
4.1.5 System Management.............................................................................................................. 102
4.1.6 Password System.................................................................................................................... 103
4.2 Configure Measurement.......................................................................................................... 104
4.2.1 Configure Transformer............................................................................................................ 109
4.2.2 External Mains Active Power................................................................................................... 112
4.2.3 External Mains Reactive Power.............................................................................................. 113
4.3 Function Of Inputs And Outputs..............................................................................................113
4.3.1 Discrete Inputs........................................................................................................................ 113
4.3.2 Discrete Outputs...................................................................................................................... 116
4.4 Configure Monitoring............................................................................................................... 120
4.4.1 Generator................................................................................................................................ 120
4.4.1.1 Generator Operating Voltage / Frequency.............................................................................. 120
4.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O............................................................... 121
4.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U............................................................. 122
4.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59...................................................................... 124
4.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27.................................................................... 125
4.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51.................................................... 127
4.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F............................................ 128
4.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32.................................................................... 130
4.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32.................................................................. 132
4.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46............................................................. 133
4.4.1.11 Generator Voltage Asymmetry................................................................................................ 135
7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control8

4.4.1.12 Generator Ground Fault (Level 1 & 2)..................................................................................... 137
4.4.1.13 Generator Phase Rotation....................................................................................................... 140
4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............................................................. 142
4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)....................................................................... 145
4.4.1.16 Generator Leading Power Factor (Level 1 & 2)....................................................................... 147
4.4.1.17 Generator Voltage Restrained Overcurrent Monitoring - ANSI #51........................................ 149
4.4.2 Mains....................................................................................................................................... 150
4.4.2.1 Mains Operating Voltage / Frequency.....................................................................................151
4.4.2.2 Mains Decoupling.................................................................................................................... 152
4.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O...................................................................... 159
4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U.................................................................... 160
4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59............................................................................. 162
4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27........................................................................... 163
4.4.2.7 Mains Voltage Increase........................................................................................................... 165
4.4.2.8 Mains Time-Dependent Voltage.............................................................................................. 167
4.4.2.9 QV Monitoring......................................................................................................................... 170
4.4.2.10 Change Of Frequency............................................................................................................. 172
4.4.2.11 Mains Voltage Phase Rotation................................................................................................ 176
4.4.2.12 Mains Import Power (Level 1 & 2)........................................................................................... 177
4.4.2.13 Mains Export Power (Level 1 & 2)........................................................................................... 179
4.4.2.14 Mains Lagging Power Factor (Level 1 & 2)............................................................................. 180
4.4.2.15 Mains Leading Power Factor (Level 1 & 2)............................................................................. 182
4.4.2.16 Blocking of Mains Protection................................................................................................... 183
4.4.3 Engine..................................................................................................................................... 184
4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12............................................................................. 184
4.4.3.2 Engine Underspeed (Level 1 & 2)........................................................................................... 185
4.4.3.3 Engine/Generator Speed Detection........................................................................................ 186
4.4.3.4 Engine/Generator Active Power Mismatch.............................................................................. 188
4.4.3.5 Engine/Mains Active Power Mismatch.................................................................................... 189
4.4.3.6 Engine/Generator Unloading Mismatch.................................................................................. 190
4.4.3.7 Engine Start Failure................................................................................................................. 191
4.4.3.8 Engine Shutdown Malfunction ................................................................................................ 192
4.4.3.9 Engine Unintended Stop ........................................................................................................ 192
4.4.3.10 Engine Operating Range Failure............................................................................................. 193
4.4.3.11 Engine Charge Alternator (D+)................................................................................................ 195
4.4.3.12 Cylinder Temperature.............................................................................................................. 196
4.4.4 Breaker.................................................................................................................................... 202
4.4.4.1 Configure GCB........................................................................................................................ 202
4.4.4.2 Synchronization GCB ............................................................................................................. 203
4.4.4.3 Configure GGB........................................................................................................................ 204
4.4.4.4 Synchronization GGB ............................................................................................................. 205
4.4.4.5 Configure MCB........................................................................................................................ 206
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 9

4.4.4.6 Synchronization MCB ............................................................................................................. 208
4.4.4.7 Generator/Busbar/Mains Phase Rotation................................................................................ 209
4.4.5 Flexible Limits.......................................................................................................................... 210
4.4.6 Miscellaneous.......................................................................................................................... 215
4.4.6.1 Alarm Acknowledgement......................................................................................................... 215
4.4.6.2 Free Configurable Alarms....................................................................................................... 216
4.4.6.3 CAN Bus Overload.................................................................................................................. 217
4.4.6.4 CAN Interface 1....................................................................................................................... 218
4.4.6.5 CAN Interface 2....................................................................................................................... 219
4.4.6.6 CAN Interface 2 - J1939 Interface........................................................................................... 220
4.4.6.7 J1939 Interface - Red Stop Alarm........................................................................................... 221
4.4.6.8 J1939 Interface - Amber Warning Alarm................................................................................. 222
4.4.6.9 Battery Overvoltage (Level 1 & 2)........................................................................................... 223
4.4.6.10 Battery Undervoltage (Level 1 & 2)......................................................................................... 224
4.4.6.11 Multi-Unit Parameter Alignment.............................................................................................. 225
4.4.6.12 Multi-Unit Missing Members.................................................................................................... 227
4.4.6.13 Neutral Interlocking................................................................................................................. 228
4.5 Configure Application.............................................................................................................. 228
4.5.1 Configure Breakers................................................................................................................. 228
4.5.1.1 Dead Bus Closing GCB........................................................................................................... 230
4.5.1.2 Synchronization GCB/MCB..................................................................................................... 231
4.5.1.3 Dead Bus Closing MCB........................................................................................................... 232
4.5.1.4 Open GCB............................................................................................................................... 233
4.5.1.5 Open MCB............................................................................................................................... 234
4.5.1.6 Transition Modes (Breaker Logic)........................................................................................... 234
4.5.1.7 Parameters.............................................................................................................................. 239
4.5.1.8 Breakers GCB......................................................................................................................... 242
4.5.1.9 Breakers GGB......................................................................................................................... 246
4.5.1.10 Breakers MCB......................................................................................................................... 249
4.5.1.11 Synchronization....................................................................................................................... 253
4.5.1.12 Neutral Interlocking................................................................................................................. 255
4.5.2 Inputs And Outputs.................................................................................................................. 255
4.5.2.1 Analog Inputs.......................................................................................................................... 255
4.5.2.2 External Analog Inputs............................................................................................................ 270
4.5.3 Discrete Inputs........................................................................................................................ 273
4.5.4 External Discrete Inputs.......................................................................................................... 278
4.5.5 Discrete Outputs (LogicsManager)..........................................................................................279
4.5.6 External Discrete Outputs....................................................................................................... 282
4.5.7 Analog Outputs........................................................................................................................ 283
4.5.7.1 Analog Outputs 1 and 2........................................................................................................... 283
4.5.7.2 Analog Outputs 4 to 6..................................................................................................... 287
4.5.8 External Analog Outputs......................................................................................................... 289
7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control10

4.5.9 Engine..................................................................................................................................... 290
4.5.9.1 Run-up Synchronization.......................................................................................................... 290
4.5.9.2 Engine Type............................................................................................................................ 292
4.5.9.3 Engine Start/Stop.................................................................................................................... 299
4.5.9.4 Magnetic Pickup Unit............................................................................................................... 305
4.5.9.5 Idle Mode................................................................................................................................. 306
4.5.10 Emergency Run....................................................................................................................... 308
4.5.11 Automatic Run......................................................................................................................... 311
4.5.11.1 Load Dependent Start Stop (LDSS)........................................................................................ 313
4.5.11.2 Critical Mode........................................................................................................................... 327
4.5.12 Configure Controller................................................................................................................ 333
4.5.12.1 Frequency Control................................................................................................................... 335
4.5.12.2 Load Control............................................................................................................................ 341
4.5.12.3 Derating Of Power .................................................................................................................. 347
4.5.12.4 Frequency Depending Derating Of Power.............................................................................. 349
4.5.12.5 Voltage Control........................................................................................................................ 351
4.5.12.6 Power Factor Control.............................................................................................................. 356
4.5.12.7 Load Share Control................................................................................................................. 365
4.5.12.8 PID {x} Control......................................................................................................................... 377
4.5.12.9 Discrete Raise/Low/Function................................................................................................... 380
4.6 Configure Interfaces................................................................................................................ 382
4.6.1 CAN Interface 1....................................................................................................................... 382
4.6.1.1 Additional Server SDOs (Service Data Objects)..................................................................... 384
4.6.1.2 Receive PDO {x} (Process Data Object)................................................................................. 385
4.6.1.3 Transmit PDO {x} (Process Data Object)................................................................................ 388
4.6.2 CAN Interface 2....................................................................................................................... 392
4.6.2.1 CANopen Interface.................................................................................................................. 392
4.6.2.2 J1939 Interface........................................................................................................................ 394
4.6.3 CAN Interface 3....................................................................................................................... 399
4.6.4 Load Share Parameters.......................................................................................................... 401
4.6.5 RS-232 Interface..................................................................................................................... 401
4.6.6 RS-485 Interface..................................................................................................................... 402
4.6.7 Modbus Protocol..................................................................................................................... 402
4.6.8 Modem (Active Call Function)................................................................................................. 404
4.6.9 Enable External DO/AO.......................................................................................................... 407
4.7 Configure LogicsManager....................................................................................................... 407
4.8 Configure Counters................................................................................................................. 411
4.8.1 General Counters.................................................................................................................... 412
4.8.2 Counter Pulses (Transistor Output)................................................................................ 414
 2SHUDWLRQ...............................................................................................................................
5.1 Access Via PC (ToolKit).......................................................................................................... 417
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 11

5.1.1 Install ToolKit........................................................................................................................... 417
5.1.2 Install ToolKit Configuration Files............................................................................................ 419
5.1.3 Configure ToolKit..................................................................................................................... 420
5.1.4 Connect ToolKit....................................................................................................................... 421
5.1.5 View And Set Values In ToolKit............................................................................................... 423
5.2 Front Panel Access................................................................................................................. 426
5.2.1 Front Panel.............................................................................................................................. 427
5.2.2 Basic Navigation...................................................................................................................... 428
5.2.3 Standard Menu Screens.......................................................................................................... 433
5.2.3.1 Navigation Screens................................................................................................................. 433
5.2.3.2 Status/Monitoring Screens...................................................................................................... 433
5.2.3.3 Value Setting Screens............................................................................................................. 434
5.2.4 Specialised Menu Screens...................................................................................................... 435
5.2.4.1 Main Screen Voltage Display.................................................................................................. 435
5.2.4.2 Alarm List................................................................................................................................ 436
5.2.4.3 Sequencing............................................................................................................................. 437
5.2.4.4 States easYgen....................................................................................................................... 438
5.2.4.5 States LS-5.............................................................................................................................. 438
5.2.4.6 Setpoints................................................................................................................................. 438
5.2.4.7 PID1 - PID3 ............................................................................................................................ 439
5.2.4.8 Synchroscope (Generator/Busbar And Busbar/Mains)........................................................... 440
5.2.4.9 LogicsManager Conditions...................................................................................................... 440
5.2.4.10 LogicsManager........................................................................................................................ 441
5.2.4.11 Event History........................................................................................................................... 441
5.2.4.12 Mains Decoupling Threshold................................................................................................... 441
5.2.4.13 Test Mains Decoupling (VDE AR-N 4105).............................................................................. 442
5.2.4.14 CAN Interface 1/2 State.......................................................................................................... 443
5.2.4.15 Genset Bad Parameter Alignment........................................................................................... 443
5.2.4.16 J1939 Special.......................................................................................................................... 444
5.2.4.17 Time Indication According To Operating Condition ................................................................ 444
5.3 Change Operating Modes....................................................................................................... 445
5.3.1 Operating Mode STOP............................................................................................................ 445
5.3.2 Operating Mode MANUAL....................................................................................................... 446
5.3.3 Operating Mode AUTOMATIC................................................................................................ 448
5.4 Restore Language Setting....................................................................................................... 449
$SSOLFDWLRQ............................................................................................................................. 
6.1 Application Modes................................................................................................................... 451
6.2 Basic Applications................................................................................................................... 451
6.2.1 Application Mode A01 (None)................................................................................................. 451
6.2.2 Application Mode A02 (GCBopen).......................................................................................... 453
6.2.3 Application Mode A03 (GCB).................................................................................................. 455
7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control12

6.2.4 Application Mode A04 (GCB/MCB)......................................................................................... 457
6.2.5 Application Mode A05 (GCB/GGB)......................................................................................... 459
6.2.6 Application Mode A06 (GCB/GGB/MCB)................................................................................ 461
6.2.7 Application Mode A07 (GCB/LS5)........................................................................................... 464
6.2.8 Application Mode A08 (GCB/L-MCB)...................................................................................... 466
6.2.9 Application Mode A09 (GCB/GGB/L-MCB)............................................................................. 469
6.2.10 Application Mode A10 (GCB/L-GGB)...................................................................................... 471
6.2.11 Application Mode A11 (GCB/L-GGB/L-MCB).......................................................................... 473
6.3 Multiple Genset Applications................................................................................................... 476
6.3.1 Configuring Load-Dependent Start/Stop................................................................................. 478
6.3.2 Configuring Automatic Operation............................................................................................ 480
6.3.3 Configuring Emergency Operation.......................................................................................... 480
6.3.4 Configuring Power Control...................................................................................................... 481
6.4 Special Applications................................................................................................................ 481
6.4.1 Generator Excitation Protection.............................................................................................. 481
6.4.2 Configuring A Setpoint Control Via Analog Input.................................................................... 482
6.4.3 Creating Self-Toggling (Pulsing) Relays................................................................................. 485
6.4.4 Changing A Starter Battery Set............................................................................................... 486
6.4.5 Performing Remote Start/Stop And Acknowledgement.......................................................... 487
6.4.5.1 Operating Modes..................................................................................................................... 488
6.4.5.2 Setting Up A Test With Or Without Load................................................................................. 489
6.4.5.3 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 490
6.4.6 Connecting An IKD 1 On CAN Bus 1...................................................................................... 493
6.4.7 Configuring A PWM Duty Cycle For A CAT ADEM Controller................................................ 498
6.4.8 Connecting A GSM Modem..................................................................................................... 499
6.4.9 Connecting A Landline Modem............................................................................................... 504
6.4.10 Wiring Self Powered Discrete Inputs....................................................................................... 508
6.4.11 Connecting Analog Inputs In Series........................................................................................ 508
6.4.12 Setup Phoenix Expansion Modules......................................................................................... 509
6.4.12.1 Configure External Inputs/Outputs (Phoenix).......................................................................... 512
6.4.13 Phase Angle Compensation.................................................................................................... 515
6.4.14 Start/Stop Logic Mode "Off"..................................................................................................... 517
6.4.15 Ripple Control Receiver.......................................................................................................... 520
6.4.16 Run-Up Synchronization......................................................................................................... 523
6.4.16.1 Configuration........................................................................................................................... 525
6.4.16.2 Procedures.............................................................................................................................. 527
6.4.16.3 Parameter Information............................................................................................................. 534
6.4.16.4 Missing Excitation Monitoring.................................................................................................. 535
6.4.16.5 Commissioning Checklist........................................................................................................ 536
6.4.17 Neutral Interlocking................................................................................................................. 537
6.5 CANopen Applications............................................................................................................ 540
6.5.1 Remote Control....................................................................................................................... 540
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 13

6.5.1.1 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 540
6.5.1.2 Transmitting A Frequency Setpoint......................................................................................... 545
6.5.1.3 Transmitting A Voltage Setpoint.............................................................................................. 547
6.5.1.4 Transmitting A Power Factor Setpoint..................................................................................... 549
6.5.1.5 Transmitting A Power Setpoint................................................................................................ 552
6.5.1.6 Transmitting Multiple Setpoints............................................................................................... 554
6.5.1.7 Remotely Changing The Setpoint........................................................................................... 555
6.5.1.8 Transmitting A Remote Control Bit.......................................................................................... 558
6.5.2 Sending A Data Protocol via TPDO........................................................................................ 560
6.5.3 Troubleshooting....................................................................................................................... 561
6.6 Modbus Applications............................................................................................................... 562
6.6.1 Remote Control....................................................................................................................... 562
6.6.1.1 Remote Start/Stop, Shutdown, And Acknowledgement.......................................................... 562
6.6.1.2 Setpoint Setting....................................................................................................................... 565
6.6.1.3 Remotely Changing The Setpoint........................................................................................... 567
6.6.2 Changing Parameter Settings................................................................................................. 569
6.6.2.1 Parameter Setting................................................................................................................... 569
6.6.2.2 Configuration Of LogicsManager Functions............................................................................ 571
6.6.2.3 Configuration Of LogicsManager Functions For Remote Access........................................... 574
6.6.2.4 Remotely Acknowledge Single Alarm Messages.................................................................... 581
6.6.2.5 Remotely Clearing The Event History.....................................................................................581
6.6.2.6 Remotely Resetting The Default Values................................................................................. 582
6.6.3 Exception Responses.............................................................................................................. 584
 ,QWHUIDFHV$QG3URWRFROV...................................................................................................... 
7.1 Interfaces Overview................................................................................................................. 585
7.2 CAN Interfaces........................................................................................................................ 585
7.2.1 CAN Interface 1 (Guidance level)............................................................................................ 585
7.2.2 CAN Interface 2 (Engine level)................................................................................................ 586
7.2.3 CAN Interface 3 (System level)............................................................................................... 587
7.3 Serial Interfaces...................................................................................................................... 587
7.3.1 RS-232 Interface (Serial Interface 1)....................................................................................... 587
7.3.2 RS-485 Interface (Serial Interface 2)....................................................................................... 587
7.4 CANopen Protocol................................................................................................................... 588
7.5 J1939 Protocol........................................................................................................................ 590
7.5.1 Displayed Messages (Visualization)........................................................................................ 590
7.5.2 Supported J1939 ECUs & Remote Control Messages............................................................ 595
7.5.3 Device Type Standard............................................................................................................. 598
7.6 Modbus Protocol..................................................................................................................... 600
7.7 Load Sharing........................................................................................................................... 603
 7HFKQLFDO6SHFLILFDWLRQV...................................................................................................... 
7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control14

8.1 Technical Data........................................................................................................................ 605
8.1.1 Measuring Values.................................................................................................................... 605
8.1.2 Ambient Variables................................................................................................................... 606
8.1.3 Inputs/Outputs......................................................................................................................... 607
8.1.4 Interface.................................................................................................................................. 609
8.1.5 Battery..................................................................................................................................... 610
8.1.6 Housing................................................................................................................................... 610
8.1.7 Approvals................................................................................................................................ 611
8.1.8 Generic Note........................................................................................................................... 611
8.2 Environmental Data................................................................................................................. 611
8.3 Accuracy.................................................................................................................................. 612
 $SSHQGL[................................................................................................................................ 
9.1 Characteristics......................................................................................................................... 615
9.1.1 Triggering Characteristics....................................................................................................... 615
9.1.2 VDO Inputs Characteristics..................................................................................................... 620
9.1.2.1 VDO Input "Pressure" ............................................................................................................. 620
9.1.2.2 VDO Input "Temperature" ....................................................................................................... 622
9.1.2.3 Pt100 RTD............................................................................................................................... 626
9.1.2.4 Pt1000 RTD.................................................................................................................... 627
9.1.2.5 NTC-Sender "AB_94099" (AB-Elektronik Sachsen GmbH)............................................ 627
9.2 Data Protocols......................................................................................................................... 627
9.2.1 CANopen/Modbus................................................................................................................... 628
9.2.1.1 Data Protocol 5003 (Basic Visualization)................................................................................ 628
9.2.2 CANopen................................................................................................................................. 651
9.2.2.1 Protocol 4103 (J1939 Standard Visualization)........................................................................ 651
9.2.2.2 Protocol 4104 (J1939 Scania S6 Visualization)...................................................................... 656
9.2.2.3 Protocol 4105 (J1939 Deutz EMR2 Visualization).................................................................. 657
9.2.2.4 Protocol 4110 (J1939 MTU ADEC Visualization).................................................................... 657
9.2.2.5 Protocol 5004 (Generator Values Visualization)..................................................................... 658
9.2.2.6 Protocol 5005 (Mains Values Visualization)............................................................................ 663
9.2.2.7 Protocol 5011 (Alarm Values Visualization)............................................................................ 664
9.2.2.8 Protocol 6000 (Load Share Message)..................................................................................... 684
9.2.2.9 Protocol 6003 (LS-5 Communication)..................................................................................... 690
9.2.2.10 Protocol 65000 (External Discrete I/O 1 to 8)..........................................................................695
9.2.2.11 Protocol 65001 (External Discrete I/O 9 to 16)........................................................................ 695
9.2.2.12 Protocol 65002 (External Discrete I/O 17 to 24)...................................................................... 696
9.2.2.13 Protocol 65003 (External Discrete I/O 25 to 32)...................................................................... 697
9.2.3 Modbus.................................................................................................................................... 697
9.2.3.1 Protocol 5010 (Basic Visualization)......................................................................................... 697
9.2.4 Additional Data Identifier......................................................................................................... 735
9.2.4.1 Transmit Data.......................................................................................................................... 735
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 15

9.2.4.2 Receive Data........................................................................................................................... 742
9.3 Analog Manager Reference.................................................................................................... 744
9.3.1 Data Sources........................................................................................................................... 744
9.3.1.1 Group 00: Internal Values....................................................................................................... 744
9.3.1.2 Group 01: Generator Values................................................................................................... 745
9.3.1.3 Group 02: Mains Values.......................................................................................................... 746
9.3.1.4 Group 03: Busbar 1 Values..................................................................................................... 747
9.3.1.5 Group 05: Controller Setpoints................................................................................................ 747
9.3.1.6 Group 06: DC Analog Input Values......................................................................................... 748
9.3.1.7 Group 07: Engine Values 1 (J1939)........................................................................................ 749
9.3.1.8 Group 08: External Analog Input Values................................................................................. 752
9.3.1.9 Group 09: Engine Values 2 (J1939)........................................................................................ 753
9.3.1.10 Group 10: Internal kvar setpoints............................................................................................ 753
9.3.2 Reference Values.................................................................................................................... 753
9.3.2.1 Generator Rated Voltage........................................................................................................ 753
9.3.2.2 Mains Rated Voltage............................................................................................................... 754
9.3.2.3 Rated Frequency..................................................................................................................... 754
9.3.2.4 Generator Rated Active Power................................................................................................ 755
9.3.2.5 Generator Rated Reactive Power........................................................................................... 755
9.3.2.6 Mains Rated Voltage............................................................................................................... 756
9.3.2.7 Mains Rated Reactive Power.................................................................................................. 756
9.3.2.8 Generator Rated Apparent Power........................................................................................... 757
9.3.2.9 Mains Rated Apparent Power................................................................................................. 758
9.3.2.10 Generator / Mains Power Factor............................................................................................. 759
9.3.2.11 Generator Rated Current......................................................................................................... 759
9.3.2.12 Mains Rated Current............................................................................................................... 760
9.3.2.13 Rated Speed........................................................................................................................... 760
9.3.2.14 Battery Voltage........................................................................................................................ 761
9.3.2.15 Busbar 1 Rated Voltage.......................................................................................................... 761
9.3.2.16 Display Value Format.............................................................................................................. 762
9.4 LogicsManager Reference...................................................................................................... 763
9.4.1 LogicsManager Overview........................................................................................................ 763
9.4.2 Logical Symbols...................................................................................................................... 765
9.4.3 Logical Outputs....................................................................................................................... 766
9.4.4 Logical Command Variables................................................................................................... 772
9.4.4.1 Group 00: Flags Condition 1................................................................................................... 773
9.4.4.2 Group 01: Alarm System......................................................................................................... 777
9.4.4.3 Group 02: Systems Condition................................................................................................. 777
9.4.4.4 Group 03: Engine Control........................................................................................................ 779
9.4.4.5 Group 04: Applications Condition............................................................................................ 780
9.4.4.6 Group 05: Engine Related Alarms........................................................................................... 783
9.4.4.7 Group 06: Generator Related Alarms......................................................................................784
7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control16

9.4.4.8 Group 07: Mains Related Alarms............................................................................................ 785
9.4.4.9 Group 08: System Related Alarms.......................................................................................... 786
9.4.4.10 Group 09: Discrete Inputs....................................................................................................... 787
9.4.4.11 Group 10: Analog Inputs......................................................................................................... 788
9.4.4.12 Group 11: Clock And Timer..................................................................................................... 789
9.4.4.13 Group 12: External Discrete Inputs 1...................................................................................... 790
9.4.4.14 Group 13: Discrete Outputs..................................................................................................... 791
9.4.4.15 Group 14: External Discrete Outputs 1................................................................................... 791
9.4.4.16 Group 15: Flexible Limits......................................................................................................... 792
9.4.4.17 Group 17: Alarm System 2 (VDE-AR-N 4105 & Free Alarms)................................................ 793
9.4.4.18 Group 18: Transistor Outputs.................................................................................................. 794
9.4.4.19 Group 22: External Discrete Inputs 2...................................................................................... 795
9.4.4.20 Group 23: External Discrete Outputs 2................................................................................... 795
9.4.4.21 Group 24: Flags Condition 2................................................................................................... 796
9.4.4.22 Group 25: Ext. Analog inputs.................................................................................................. 799
9.4.4.23 Group 26: Flags Of LS5 (33 to 48).......................................................................................... 799
9.4.4.24 Group 27: Flags Of LS5 (49 to 64).......................................................................................... 802
9.4.4.25 Group 28: LS5 System Conditions.......................................................................................... 804
9.4.4.26 Group 31: Transistor Outputs.................................................................................................. 805
9.4.5 Factory Settings...................................................................................................................... 805
9.5 Event And Alarm Reference.................................................................................................... 815
9.5.1 Alarm Classes......................................................................................................................... 815
9.5.2 Conversion Factors................................................................................................................. 817
9.5.3 Status Messages..................................................................................................................... 817
9.5.4 Event History........................................................................................................................... 821
9.5.4.1 Event Messages...................................................................................................................... 821
9.5.4.2 Alarm Messages...................................................................................................................... 822
9.6 Formulas................................................................................................................................. 831
9.6.1 Load Dependent Start Stop (LDSS) Formulas........................................................................ 831
9.7 Additional Information.............................................................................................................. 833
9.7.1 D-SUB Connector Housing..................................................................................................... 833
9.7.2 CAN Bus Pin Assignments Of Third-Party Units..................................................................... 834
 *ORVVDU\$QG/LVW2I$EEUHYLDWLRQV.................................................................................... 
 ,QGH[....................................................................................................................................... 
7DEOHRIFRQWHQWV
37528G easYgen-3400/3500 P1/P2 | Genset Control 17

7DEOHRIFRQWHQWV
37528GeasYgen-3400/3500 P1/P2 | Genset Control18

 *HQHUDO,QIRUPDWLRQ
 $ERXW7KLV0DQXDO
 5HYLVLRQ+LVWRU\
5HY 'DWH (GLWRU &KDQJHV
G2014-02-03 GG 'HVFULEHVVRIWZDUHYHUVLRQDQG7RRO.LWYHUVLRQ
New device features & updates:
GCB dead busbar closure is realized faster, if LogigsManager ID 12210 ª p. 245 "Unde‐
layed close GCB" is set to TRUE. Refer to
ª “Dead Busbar Negotiation” on page 231 for
details.
New mode of GCB/LS-5 segmenting. Refer to ª Chapter 4.5.12.7.8.1.1 “Segment Number
in GCB/LS-5 mode” on page 373
for details.
New Suspect Parameter Numbers (SPNs) available with J1939 Protocol: 2629, 3644,
(0)158, 1761, 4367, and 4368. Refer to
ª “Standard visualization messages” on page 591
for details.
ToolKit 4.4
Updated for next version.
0DQXDO
Updated according to the chages described above and minor typo/layout corrections.
Parameter description corrected: 2104 ª p. 184, 3110 ª p. 153, 3315 ª p. 302, and
8856 ª p. 201.
Parameter setting range corrected: 3504 ª p. 224, 3505 ª p. 225, 5743 ª p. 361, and
5744 ª p. 361.
New description of faster GCB dead busbar closure. Refer to
ª “Dead Busbar Negotiation”
on page 231
for details.
Description of load sharing and segments optimized. Refer to ª Chapter 4.5.12.7.8.1 “
Load Share Control Grouping” on page 371
for details.
Dimension/size of receive PDO objects corrected (bytes changed to bits). Refer to
ª Chapter 6.5.1.6 “Transmitting Multiple Setpoints” on page 554 for details.
F2013-09-12 GG 6RIWZDUHYHUVLRQEXW7RRO.LWYHUVLRQ
ToolKit
The wset-file procedure allows editing and loading of partial setting files.
0DQXDO
Corrections and additional minor changes.
E2013-08-16 GG 1HZGHYLFHIHDWXUHVXSGDWHVZLWKVRIWZDUHYHUVLRQ
*HQHUDO,QIRUPDWLRQ
About This Manual > Revision History
37528G easYgen-3400/3500 P1/P2 | Genset Control 19

5HY 'DWH (GLWRU &KDQJHV
Valid for packages 1 and 2 of easYgen-3400/3500:
The operating range monitor checks additionally the plausibility of generator and busbar, if
GCB is closed. Refer to
ª “General notes” on page 193 for details.
The Generator “Unload mismatch" monitor ( ª Chapter 4.4.3.6 “Engine/Generator
Unloading Mismatch” on page 190
) from now on
–is usable in Application mode "None".
–includes all alarm classes and a self reset feature.
All monitoring functions with enabled setting “Delayed by engine speed”, can be blocked
with a LogicsManager equation. Refer to
ª Chapter 4.5.9.3 “Engine Start/Stop”
on page 299
for details.
The power factor monitoring is activated, if the generator current expires 5% rated Gener‐
ator current. The monitoring shall be switched off, if the current under runs 3% rated Gen‐
erator current. Refer to
ª “General notes” on page 145 and ª “General notes”
on page 147
for details.
The df/dt monitoring (ROCOF-Relay) is now additionally applicable with Phase Shift Moni‐
toring. Refer to
ª “Phase shift” on page 172 for details.
The Q(V) monitoring function according the German grid code VDE-AR-N 4105 depends
on the parameter "phase-phase/ phase-neutral monitoring" (Even if the grid code requires
only phase/phase). Refer to
ª “General notes” on page 170 for details.
A time indication is included to inform the operator, when the device will switch into a next
operating condition, as long it is definable. Refer to
ª Chapter 5.2.4.17 “Time Indication
According To Operating Condition ” on page 444
for details.
The easYgen provides from now on LogicsManager equations to release frequency LM
00.96 and/or voltage LM 00.97 control. The operator can now from outside determine
when which control is executed.
For details refer to:
–Release f-control 12909 ª p. 341
–Release V-control 12938 ª p. 356
A dedicated LogicsManager is installed from now on to disable all mains monitoring and
the decoupling function. The mains decoupling function can be released or blocked from
outside now. Refer to
ª Chapter 4.4.2.16 “Blocking of Mains Protection” on page 183 for
details.
The change of operating mode by stopping alarms can be disabled. Refer to
1849 ª p. 216 for details.
When frequency setpoint for Digital Poti (raise/lower) is selected the start point begins
always at rated frequency.
The easYgen provides a third active power setpoint, which can be switched like setpoint 1
and 2 from outside. Refer to Setp. 3load 12998 ª p. 347 for details. (Beneficial, when
demanded VDE-AR-N 4105).
An import/export active power setpoint change follows from now on with the configurable
ramp function.
In isolated paraller operation the range of the IOP Hysteresis parameter 5761 ª p. 321 is
enhanced to start from 1 kW now.
The reactive power controller provides additionally from now on the reactive power regula‐
tion at the interchange point. Refer to
ª Chapter 4.5.12.6.1 “Control The Power Factor /
Reactive Power At The Mains Interchange Point” on page 356
for details.
Load sharing: The ramping of an engine onto others will be from now on interrupted if not
enough nominal power on the busbar is available. Refer to
ª Chapter 4.5.12.7 “Load
Share Control” on page 365
for details.
The easYgen provides from now on a voltage restraint Time Over Current Relay (ANSI 51
V). Refer to
ª Chapter 4.4.1.17 “Generator Voltage Restrained Overcurrent Monitoring -
ANSI #51” on page 149
for details.
Providing of an external mains kvar sensing (via analog input). Refer to
ª Chapter 4.2.3
“External Mains Reactive Power” on page 113
for details.
*HQHUDO,QIRUPDWLRQ
About This Manual > Revision History
37528GeasYgen-3400/3500 P1/P2 | Genset Control20