Workzone WZTS 1701 User manual

TABLE SAW 1700W
USER GUIDE
AFTER SALES SUPPORT
[email protected]
WZTS 1701 09/2013
1300 922 271
Now you have purchased a WORKZONE® product
you can rest assured in the knowledge that as
well as your 3 year parts and labour guarantee
you have the added peace of mind of dedicated
helplines and web support.
Important: retain for future reference - please
read carefully.
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Congratulations!
You have made an excellent choice with the purchase of this quality
WORKZONE® product.
By doing so you now have the assurance and peace of mind which comes
from purchasing a product that has been manufactured to the highest
standards of performance and safety, supported by the high quality
standards of ALDI.
We want you to be completely satisfied with your purchase so this
WORKZONE® product is backed by a comprehensive manufacturer’s
3year warranty and an outstanding after sales service through our
dedicated Helpline.
We hope you will enjoy using your purchase for many years to come.
If you require technical support or in the unlikely event that your
purchase is faulty please telephone our Helpline for immediate
assistance. Faulty product claims made within the 3year warranty
period will be repaired or replaced free of charge provided that you have
satisfactory proof of purchase (keep your till receipt safe!). This does not
affect your statutory rights. However, be aware that the warranty will
become null and void if the product is found to have been deliberately
damaged, misused or disassembled.
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Table of contents
Pg. 04 Safety information
Pg. 16 Items supplied
Pg. 17 Layout
Pg. 18 Instructions for use
Pg. 21 Before starting the equipment
Pg. 29 Operation
Pg. 41 Data
Pg. 46 Guarantee Certificate
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mCaution!
When using the equipment, a number of safety precautions must be
observed to avoid injuries and damage. Please read the complete
operating instructions and safety information with due care. Keep these
operating instructions in a safe place so that the information is available
at all times. If you give the equipment to any other person, hand over
these operating instructions and the safety information as well. We
cannot accept any liability for damage or accidents which arise due to
failure to follow these instructions and the safety information.
mWARNING
Read all the safety information and instructions. Failure to adhere to
the safety information and instructions set out below may result in
electric shock, fire and/or serious injury.
Keep all the safety information and instructions in a safe place for
future use.
Important: Laser radiation
Do not look into the beam
Laser class 2
1Safety information
CAUTION ! – LASER RADIATION !
Do not look into the beam!
Laser specification
Laser class 2
Ï: 650 nm; P0: <1 mW
In accordance with EN 60825-1:2007
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Protect yourself and your environment from risks and accidents by taking
the appropriate precautionary measures.
•Do not look directly into the laser beam with the naked eye.
•Never look directly into the laser path.
•Never direct the laser beam at reflecting surfaces or persons or
animals. Even a low output laser beam can inflict injury on the eye.
•Caution: It is vital to follow the work procedures described in these
instructions. Using the equipment in any other way may result in
hazardous exposure to laser radiation or radioactive contamination.
•Never open the laser module.
Use of the batteries
•Ensure that the ON/OFF switch for the laser (32) is set to its “0”
position before you fit the batteries.
•Inserting the batteries when the laser is switched on can cause
accidents.
•If the equipment is not used correctly the batteries may leak. Avoid
contact with the battery fluid. If you come into contact with battery
fluid, clean the affected body part with running water. If you get
battery fluid in your eyes, seek immediate medical assistance.
•Leaked battery fluid can cause skin irritation and acid burns.
•Never expose the batteries to excess heat such as direct sunlight or
fire etc.
•Never recharge batteries that are not suitable for recharging. There is
a risk of explosion!
•Keep batteries away from children, do not short circuit batteries or
disassemble.
•Seek a doctor’s advice immediately if a battery is swallowed.
•If necessary, clean the contacts on the battery and equipment before
inserting the batteries.
•Ensure that you insert the batteries correctly.
•Remove flat batteries immediately from the equipment. There is an
increased risk of leakage.
•Always change all batteries at the same time.
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•Insert only batteries of the same type, do not use different types of
batteries or used and new batteries together.
•Make sure that the equipment is switched off after use.
•Remove the batteries if the equipment is not used over a longer
period.
1.1. Safety information for the table saw
Important! The following basic safety actions must be taken when
using electric tools in order to protect the user from electric shocks
and the risk of injury and fire. Read all the following information
before you use the electric tool and keep these safety instructions in
a safe place.
1. Keep your work area tidy
- Untidy work areas can result in accidents.
2. Make allowance for ambient conditions
- Do not expose electric tools to rain. Never use electric tools in damp
or wet locations. Provide good lighting. Do not use electric tools near
flammable liquids or gases.
3. Guard against electric shock
- Avoid bodily contact with earthed parts (e.g. pipes, radiators,
cookers and refrigerators).
4. Keep other persons away!
- Do not allow other persons, particularly children, to touch the tool
or cable, keep them away from your work area.
5. Keep your electric power tools in a safe place
- Unused tools should be stored in a dry, locked room out of
children‘s reach.
6. Do not overload your tools
- Tools work better and safer when used within their quoted capacity
range.
7. Use the right tool.
- Do not use tools or attachments too weak for heavy duty work.
Never use tools on jobs for which they are not intended; for example,
do not use a hand-held circular saw to cut trees or lop off branches.
8. Wear suitable work clothes
- Never wear loose fitting clothes or jewellery. They may get caught in
moving parts. Rubber gloves and non-slip shoes are recommended
when working outdoors. Wear a hair net if you have long hair.
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9. Use personal safety equipment
- Wear safety goggles.
- Use a dust mask when working on dusty jobs.
10. Do not use the cable for purposes other than that for which it is
designed
- Do not carry the tool by its cable and do not use the cable to pull
the plug out of the socket. Protect the cable from heat, oil and sharp
edges.
11. Secure your workpiece
- Use clamps or a vice to hold the workpiece securely. This is safer
than using your hands and also enables you to operate the machine
with both hands.
12. Avoid abnormal working postures
- Make sure you stand squarely and keep your balance at all times.
13. Take care of your tools
- Keep your tools sharp and clean in order to work well and safely.
Follow the maintenance information and the instructions for
changing tools. Check the power plug and cable on a regular
basis and have them replaced by an authorised specialist if they
are damaged. Check the extension cable regularly and replace it if
damaged. Keep handles dry and free from oil and grease.
14. Disconnect the power plug
- When tools are not in use, before starting any maintenance work
or when changing attachments such as saw blades, drill bits and all
kinds of mounted tools.
15. Always remove keys and wrenches after use
- Before switching on the machine, make sure that all keys and
wrenches have been removed from the equipment.
16. Avoid unintentional starting
- Never carry a tool with your finger on the switch button while the
tool is connected to the power supply. Make sure that the switch is
turned off when connecting the tool to the power supply.
17. When using an extension cable outdoors
- Check that it is approved for outdoor duty and is marked
accordingly.
18. Be alert at all times
- Keep an eye on your work. Use common sense when working. Never
use the tool when you are distracted.
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19. Check the equipment for damage
- Before using the tool again, check the safety devices or any slightly
damaged parts to ensure that they are in good working order. Check
that the moving parts are working correctly, that they do not jam,
and that no parts are damaged. Make sure that all parts are fitted
correctly to ensure that the equipment remains safe to use. Unless
otherwise stated in the operating instructions, damaged guards ,
damaged switches and parts have to be repaired or replaced by an
authorized technician. Never use tools with a switch that cannot be
turned on and off.
20. Important!
- For your own safety you must only use the accessories and
additional units listed in the operating instructions as recommended
or specified by the manufacturer. The use of mounted tools or
accessories other than those recommended in the operating
instructions or catalog may place your personal safety at risk.
21. Repairs may only be carried out by a qualified electrician
- This electric tool complies with the pertinent safety regulations.
Repairs are to be carried out only by a qualified electrician using
original replacement parts or the user may suffer an accident.
22. Connecting a vacuum dust extraction system
- If there are provisions for connecting a vacuum dust extraction
system, make sure that such a system is fitted and in use.
1.2. Special safety information
1.2.1. Safety precautions
•Blades that are deformed or cracked must not be used.
•If the table insert is worn, replace it.
•Use only blades which are recommended by the manufacturer and
comply with EN 847-1. When changing the blade, make sure that the
cutting width is not smaller and the saw plate not bigger than the
thickness of the splitter.
•Make sure that the chosen blade is suitable for the material that is to
be cut.
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•If necessary, wear suitable personal protection equipment.
This could consist of:
- Ear-muffs to reduce the risk of damaging your hearing
- A breathing mask to reduce the risk of inhaling hazardous dust
- Always wear gloves when handling saw blades and rough materials.
Carry saw blades in a container to avoid injuries.
•The following can have an influence on dust development:
- Worn, damaged or cracked saw blades
- Recommended capacity of the vacuum extraction system: 20 m/s
- Proper guidance of the workpiece
•Blades made of high-alloy high-speed steel (HSS) must not be used.
•Keep the push stick or handle for a push block at the machine at all
times, even when you are not using them.
1.2.2. Maintenance and service
•The following conditions can have an influence on noise impact on
the operator:
- Type of saw blade (e.g. saw blades designed to reduce noise
development)
- Material of the workpiece
- The force with which the workpiece is pushed against the saw blade
•Faults on the machine or its guards, safety devices and blade must be
reported to the person in charge as soon as they are discovered.
1.2.3. Safe operation
•Use a push stick or the handle with a push block to feed the
workpiece safely past the saw blade.
•Use the splitter and set it correctly.
•Use the upper blade guard and set it to the correct position.
•Do not cut rebates or grooves without fitting a suitable guard, e.g. a
tunnel-type guard, over the saw table.
•Circular saws must not be used for slotting jobs (cutting grooves
which end in the workpiece).
•Use only blades where the permissible maximum speed is not lower
than the maximum spindle speed of the bench-type circular saw and
which are suitable for the material to be cut.
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•Use only the transport devices to move the equipment. Never use the
guards for handling or moving the equipment. Handle openings for
transport purposes are on both sides of the saw housing.
•While you are moving the machine it is best to cover the top part of
the blade, e.g. with the guard.
•Prevent long workpieces from falling off the end of the cut by using a
roller stand etc.
1.2.4. Additional instructions
•Give these safety instructions to all persons who work on the
machine.
•Do not use this saw to cut fire wood.
•Do not use this saw to cross-cut roundwood.
•Caution! Hands and fingers may be injured on the rotating saw blade.
•The machine is equipped with a safety switch to prevent it from
being switched on again accidentally after a power failure.
•Before you use the machine for the first time, check that the voltage
marked on the rating plate is the same as your supply voltage.
•If you need to use an extension cable, make sure its conductor cross-
section is big enough for the saw‘s power consumption. Minimum
cross-section: 1 mm².
•If you use a cable reel, the complete cable must be pulled off the reel.
•Check the power cable. Never use a faulty or damaged power cable.
•Operators have to be at least 18 years of age. Trainees of at least 16
years of age are allowed to use the machine under supervision.
•Keep your workplace clean of wood scrap and any unnecessary
objects.
•Persons working on the machine should not be distracted.
•Note the direction of rotation of the motor and saw blade.
•After you have switched off the motor, never slow down the saw
blade by applying pressure to its side.
•Only fit blades which are well sharpened and have no cracks or
deformations.
•Never dismantle the machine‘s safety devices or render them
inoperative.
•Faulty saw blades must be replaced immediately.
•Never use saw blades which do not comply with the data specified in
these operating instructions.
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•It is imperative to make sure that all devices which cover the saw
blade are in good working order.
•Important: It is prohibited to use this saw to make plunge cuts.
•Damaged or faulty safety devices have to be replaced immediately.
•The splitter is an important safety device. Not only does it guide the
workpiece, it also prevents the kerf closing behind the blade so that
there is no kickback from the workpiece. Note the thickness of the
splitter. The splitter should never be thinner than the saw blade body
or thicker than the width of its kerf.
•The guard hood has to be lowered over the workpiece for each cut.
•Be sure to use a push stick when slitting narrow workpieces (smaller
than 120 mm in width).
•Never cut workpieces which are too small to hold securely in your
hand.
•It is imperative for the parallel stop to be clamped on the right-hand
side of the blade whenever you cut narrow workpieces to size.
•Always stand to the side of the saw blade when working with the
saw.
•Never load the machine so much that it cuts out.
•Always press the workpiece firmly against the saw table.
•Make sure that off-cuts do not catch on the saw blade crown. Risk of
catapulting!
•Refit all guards and safety devices immediately after you have
completed any repairs or maintenance work.
•Be sure to observe the safety information and operating and
maintenance instructions issued by the manufacturer, as well as the
dimensions listed in the Technical Data.
•It is imperative to observe the accident prevention regulations in
force in your area as well as all other generally recognised rules of
safety.
•Note the information published by your professional associations.
•Connect up the dust extraction system on all jobs. The operator
has to be informed about the conditions with an influence on dust
development, e.g. the type of material being processed (source
and collection of the dust), the significance of local separation
arrangements, and the correct setting of hoods, baffle plates and
guides.
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•Operate the saw only with a suitable vacuum dust extraction system
or a standard industrial vacuum cleaner.
•Never remove loose splinters, chips or jammed pieces of wood when
the saw blade is running.
•To rectify faults or remove jammed pieces of wood, always switch off
the machine first.
- Disconnect power plug
•If the sawing gap is worn, replace the table insert.
- Disconnect power plug
•This tool complies with the pertinent safety regulations.
•Keep the tool out of the rain and away from moisture. The ingress
of water into an electric power tool increases the risk of an electric
shock.
•Be careful, watch what you are doing and use an electric tool
sensibly. Never use the tool if you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention when using
the electric tool can result in serious injuries.
•Do not use an electric power tool if the switch is defective. An electric
power tool that cannot be switched on or off is dangerous and must
be repaired.
•Keep unused electric tools out of the reach of children. Do not allow
people who are not familiar with the tool or who have not read these
instructions to use the tool.
•Electric tools are dangerous if they are used by inexperienced people.
•Keep your cutting tools sharp and clean. Carefully maintained cutting
tools with sharp cutting edges will jam less and are easier to control.
•If the power cable for this equipment is damaged, it must be replaced
by the manufacturer‘s after-sales service or by similarly trained
personnel to avoid danger.
•Have your tool repaired only by trained personnel using only genuine
spare parts. This will ensure that your tool remains safe to use.
•The equipment has to be set up where it can stand securely.
•All covers and safety devices have to be properly fitted before the
equipment is switched on.
•It must be possible for the blade to run freely.
•When working with wood that has been processed before, watch out
for foreign bodies such as nails or screws etc.
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•Before you actuate the On/Off switch, make sure that the saw blade is
correctly fitted and that the equipment‘s moving parts run smoothly.
•Follow the instructions for lubrication and changing tools.
•Keep handles dry, clean and free from oil and grease.
Safety information for handling saw blades
1. Tools are allowed to be used only by trained and experienced
persons who are familiar with the handling of tools.
2. The maximum speed specified on the tool is not allowed to be
exceeded.
3. Circular saw blades that are cracked or damaged must not be used.
No repairs are permitted.
4. Mount the tools and tool bodies so that they cannot come loose
during operation.
5. When fitting the tools, make sure that they are clamped at the tool
hub or tool clamping face and that the cutting edges do not touch
each other or the clamping elements.
6. Fastening screws and nuts must be tightened with a suitable wrench
or similar and with the torque specified by the manufacturer.
7. The extension of wrenches or the use of striking tools for tightening
purposes is not permitted.
8. All dirt, oil and water must be cleaned off the clamping faces.
9. Please observe the information supplied by the manufacturer
regarding the tightening of clamp screws. If no instructions are
supplied, the clamp screws must be tightened in sequence starting
from the center and working outwards.
10. Light alloys may only be deresinated with solvents which do not
reduce with properties of the material.
11. The use of loose reducing rings or reducer sleeves for reducing
the boreholes of circular saw blades is not permitted. The use
of rings which are permanently fitted, e.g. pressed-in or held in
by glue, in circular saw blades, or of flanged bushings on other
tools, is permissible if they are produced in accordance with the
manufacturer’s specifications.
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12. Given the production tolerances involved, it may be necessary to
tap the reducing rings carefully into the borehole of the saw blade
with a rubber mallet. To do so, place the area around the borehole
of the saw blade on a firm surface (e.g. wood) with the teeth freely
suspended during striking so that the saw blade does not get bent.
13. Replace the reducing ring with a new one (available from your dealer)
if it no longer holds itself in the blade.
14. To prevent injuries, be sure to handle the tools in accordance with the
manufacturer's instructions. Safe handling generally involves the use
of devices such as conveyor hooks, manufacturer-specific holding
devices, frames (for example for circular saw blades), boxes, trolleys,
etc. Wearing safety gloves will provide a more secure grip on the tool
and further reduce the risk of injury.
15. The handling of equipment with a weight of more than 15 kg may
require the use of special devices or mounts depending on the
design measures provided by the manufacturer for the easy handling
of the equipment. The manufacturer may provide information on the
availability of the required devices.
16. These saw blades are not suitable for resharpening.
17. Please observe the safety regulations of the related equipment.
18. Do not make any modifications to the tool.
Keep this safety information in a safe place.
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Note the instructions for use!
Caution! Risk of injury! Never reach into the running saw
blade.
Wear a breathing mask if dust is generated.
Wear ear-muffs.
Wear safety goggles.
Wear safety gloves.
Caution! Risk of injury from sharp edges!
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2
Items supplied
•Open the packaging and take out the equipment with care.
•Remove the packaging material and any packaging and/or
transportation braces (if present).
•Check to see if all the items are supplied.
•Inspect the equipment and accessories for transport damage.
•If possible, keep the packaging until the end of the guarantee period.
IMPORTANT
The equipment and packaging material are not toys. Do not let
children play with plastic bags, plastic sheets and small parts. There
is a risk of choking and suffocating!
•1 x Table Saw
•2 x Table width extension
•1 x Table length extension
•1 x Base frame
•1 x Splitter with laser unit
•1 x Stop rail
•1 x Parallel stop
•1 x Cross & parallel fence
•1 x Cross stop
•1 x Push stick
•1 x Saw blade guard
•1 x Dust extraction adapter
•2 x 1.5 LR 03 batteries
•1 x Instruction Manual
•1 x Warranty Card
•1 x Warranty Sticker
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3
Layout
1. Saw table
2. Saw blade guard
3. Extraction hose
4. Splitter
5. Saw blade
6. Table insert
7. Parallel stop
8. Hand wheel
9. Adjusting and locking grip
10. Base frame
11. ON/OFF switch
12. Guide rail
13. Cross stop
14. Width extension table
15. Length extension table
16. Extractor adapter
17. Push stick
18. Legs
19. Longitudinal and cross struts
20. Center struts
21. Rubber feet
22. Stability bar
23. Table supports
24. Screw with wing nut
25. Oval hole in splitter
26. Countersunk head screws
27. Fixing screw
28. Eccentric lever
29. Groove
30. Knurled screw
31. Laser
32. Laser switch
33. Screws for battery compartment
34. Battery compartment cover
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1
2 3
1 2 3 4 5 6 7
11
12
13
14
15
8
9
10
2 3
4
5
16
17
811 9
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4
Instructions for use
The table saw is designed for the slitting and cross-cutting (only with the
cross stop) of all types of timber commensurate with the machine‘s size.
The machine is not to be used for cutting any type of round wood.
The equipment is allowed to be used only for its intended purpose. Any
other use is deemed to be a case of misuse. The user/operator and not
the manufacturer will be liable for any damage or injuries of any kind
resulting from such misuse.
Please note that our equipment has not been designed for use in
commercial, trade or industrial applications. Our warranty will be voided
if the equipment is used in commercial, trade or industrial businesses or
for equivalent purposes.
The equipment is to be operated only with suitable saw blades (saw
blades made of HM or CV) It is prohibited to use any type of HSS saw
blade and cutting-off wheel. Intended use also includes complying with
the safety information, the assembly instructions and the operating
instructions contained in the operating manual.
All persons who use and service the equipment have to be acquainted
with these operating instructions and must be informed about the
equipment‘s potential hazards. It is also imperative to observe the
accident prevention regulations in force in your area. The same applies
for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the
equipment nor for any damage resulting from such changes.
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Even when the equipment is used as prescribed it is still impossible to
eliminate certain residual risk factors. The following hazards may arise in
connection with the equipment‘s construction and design:
•Contact with the saw blade in the uncovered saw zone.
•Reaching into the running saw blade (cut injuries).
•Kick-back of workpieces and parts of workpieces.
•Saw blade fracturing.
•Catapulting of faulty carbide tips from the saw blade.
•Damage to hearing if essential ear-muffs are not used.
•Harmful emissions of wood dust when used in closed rooms.
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