Worldwide Construction And Forestry Division 2054 User manual
2054,2554and3554
Logger
*OMT200290*
OPERATOR'SMANUAL
2054,2554and3554Logger
OMT200290ISSUEI1(ENGLISH)
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituents
areknowntotheStateofCaliforniatocausecancer,
birthdefects,andotherreproductiveharm.
Ifthisproductcontainsagasolineengine:
WARNING
Theengineexhaustfromthisproductcontains
chemicalsknowntotheStateofCaliforniatocause
cancer,birthdefectsorotherreproductiveharm.
TheStateofCaliforniarequirestheabovetwowarnings.
AdditionalProposition65Warningscanbefoundinthismanual.
WorldwideConstruction
AndForestryDivision
PRINTEDINU.S.A.
Introduction
DX,IFC7-19-03APR09-1/1
CP00612,0000602-19-29JUL15-1/1
Foreword
READTHISMANUALcarefullytolearnhowtooperate
andserviceyourmachinecorrectly.Failuretodoso
couldresultinpersonalinjuryorequipmentdamage.
Thismanualandsafetysignsonyourmachinemayalso
beavailableinotherlanguages.(SeeyourJohnDeere
dealertoorder.)
THISMANUALSHOULDBECONSIDEREDapermanent
partofyourmachineandshouldremainwiththemachine
whenyousellit.
MEASUREMENTSinthismanualaregiveninboth
metricandcustomaryU.S.unitequivalents.Useonly
correctreplacementpartsandfasteners.Metricandinch
fastenersmayrequireaspecicmetricorinchwrench.
RIGHT-HANDANDLEFT-HANDsidesaredeterminedby
facinginthedirectionofforwardtravel.
WRITEPRODUCTIDENTIFICATIONNUMBERS(P .I.N.)
intheMachineNumberssection.Accuratelyrecordall
thenumberstohelpintracingthemachineshoulditbe
stolen.Yourdealeralsoneedsthesenumberswhenyou
orderparts.Filetheidenticationnumbersinasecure
placeoffthemachine.
WARRANTYisprovidedaspartofJohnDeere'ssupport
programforcustomerswhooperateandmaintaintheir
equipmentasdescribedinthismanual.Thewarrantyis
explainedonthewarrantycerticateorstatementwhich
youshouldhavereceivedfromyourdealer.
ThiswarrantyprovidesyoutheassurancethatJohn
Deerewillbackitsproductswheredefectsappearwithin
thewarrantyperiod.Insomecircumstances,JohnDeere
alsoprovideseldimprovements,oftenwithoutcharge
tothecustomer,eveniftheproductisoutofwarranty.
Shouldtheequipmentbeabused,ormodiedtochange
itsperformancebeyondtheoriginalfactoryspecications,
thewarrantywillbecomevoidandeldimprovements
maybedenied.Settingfueldeliveryabovespecications
orotherwiseoverpoweringmachineswillresultinsuch
action.
THETIREMANUFACTURER'Swarrantysuppliedwith
yourmachinemaynotapplyoutsidetheU.S.
Ifyouarenottheoriginalownerofthismachine,itisin
yourinteresttocontactyourlocalJohnDeeredealerto
informthemofthisunit'sserialnumber.ThiswillhelpJohn
Deerenotifyyouofanyissuesorproductimprovements.
ConformityMarking
NOTE:Someorallmachinemodelslistedonthefront
coverofthismanualareavailableinoptionalfactory
congurationsthatmeetorexceedEuropean
Union(EU)orEurasianEconomicUnion(EAEU)
conformityrequirements.Tovalidateconformance
ofaparticularmachineforsaleintotheEUorEAEU
markets,checkfortheapplicablemarkingonthe
machine,orseeyourauthorizeddealer.
TX1197649—UN—23JUL15
EuropeanUnion
TX1198274—UN—23JUL15
EurasianEconomicUnion
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Introduction
ContinuedonnextpageDX,EMISSIONS,EPA-19-12DEC12-1/2
EPANon-roadEmissionsControlWarrantyStatement—CompressionIgnition
DXLOGOV1—UN—28APR09
U.S.ANDCANADAEMISSIONCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSANDOBLIGATIONS
TodetermineiftheJohnDeereenginequaliesfortheadditionalwarrantiessetforthbelow,lookforthe"EmissionsControlInformation"label
locatedontheengine.IftheengineisoperatedintheUnitedStatesorCanadaandtheEmissionsControlinformationlabelstates:"Thisengine
complieswithUSEPAregulationsfornonroadandstationarydieselengines”,or“ThisengineconformstoUSEPAnonroadcompression-ignition
regulations”,refertothe"U.S.andCanadaEmissionControlWarrantyStatement."IftheengineisoperatedinCalifornia,andthelabelstates:
"ThisenginecomplieswithUSEPAandCARBregulationsfornonroaddieselengines”,or“ThisengineconformstoUSEPAandCalifornia
nonroadcompression-ignitionemissionregulations”,alsorefertothe"CaliforniaEmissionControlWarrantyStatement.”
Warrantiesstatedonthiscerticatereferonlytoemissions-relatedpartsandcomponentsofyourengine.Thecompleteenginewarranty,less
emissions-relatedpartsandcomponents,isprovidedseparately.Ifyouhaveanyquestionsaboutyourwarrantyrightsandresponsibilities,
youshouldcontactJohnDeereat1-319-292-5400.
JOHNDEERE'SWARRANTYRESPONSIBILITY
JohnDeerewarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthisoff-roaddieselengineincludingallpartsofits
emission-controlsystemwasdesigned,builtandequippedsoastoconformatthetimeofthesalewithSection213oftheCleanAirActandis
freefromdefectsinmaterialsandworkmanshipwhichwouldcausetheenginetofailtoconformwithapplicableUSEPAregulationsforaperiodof
veyearsfromthedatetheengineisplacedintoserviceor3,000hoursofoperation,whicheverrstoccurs.
Whereawarrantableconditionexists,JohnDeerewillrepairorreplace,asitelects,anypartorcomponentwithadefectinmaterialsor
workmanshipthatwouldincreasetheengine’semissionsofanyregulatedpollutantwithinthestatedwarrantyperiodatnocosttoyou,including
expensesrelatedtodiagnosingandrepairingorreplacingemission-relatedparts.Warrantycoverageissubjecttothelimitationsandexclusions
setforthherein.Emission-relatedcomponentsincludeenginepartsdevelopedtocontrolemissionsrelatedtothefollowing:
Air-InductionSystem
FuelSystem
IgnitionSystem
ExhaustGasRecirculationSystems
AftertreatmentDevices
CrankcaseVentilationValves
Sensors
EngineElectronicControlUnits
EMISSIONWARRANTYEXCLUSIONS
JohnDeeremaydenywarrantyclaimsformalfunctionsorfailurescausedby:
•Non-performanceofmaintenancerequirementslistedintheOperator’sManual
•Theuseoftheengine/equipmentinamannerforwhichitwasnotdesigned
•Abuse,neglect,impropermaintenanceorunapprovedmodicationsoralterations
•AccidentsforwhichitdoesnothaveresponsibilityorbyactsofGod
Theoff-roaddieselengineisdesignedtooperateondieselfuelasspeciedintheFuels,LubricantsandCoolantssectionintheOperators
Manual.Useofanyotherfuelcanharmtheemissionscontrolsystemoftheengine/equipmentandisnotapprovedforuse.
TotheextentpermittedbylawJohnDeereisnotliablefordamagetootherenginecomponentscausedbyafailureofanemission-related
part,unlessotherwisecoveredbystandardwarranty.
THISWARRANTYISEXPRESSLYINLIEUOFANYOTHERWARRANTIES,EXPRESSORIMPLIED,INCLUDINGANYWARRANTYOF
MERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.REMEDIESUNDERTHISWARRANTYARELIMITEDTOTHE
PROVISIONSOFMATERIALANDSERVICESASSPECIFIEDHEREIN.WHEREPERMITTEDBYLAW,NEITHERJOHNDEERENORANY
AUTHORIZEDJOHNDEEREENGINEDISTRIBUTOR,DEALER,ORREPAIRFACILITYORANYCOMPANYAFFILIATEDWITHJOHN
DEEREWILLBELIABLEFORINCIDENTALORCONSEQUENTIALDAMAGES.
Emission_CI_EPA(18Dec09)
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Introduction
DX,EMISSIONS,EPA-19-12DEC12-2/2
TS1721—UN—15JUL13
092421
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Introduction
ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-1/8
CARBNon-roadEmissionsControlWarrantyStatement—CompressionIgnition
EmissionsControlWarrantyStatement2019through2021
DXLOGOV1—UN—28APR09
CALIFORNIAEMISSIONSCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSANDOBLIGATIONS
TodetermineiftheJohnDeereenginequaliesfortheadditionalwarrantiessetforthbelow,lookforthe“EmissionControlInformation”labellocated
ontheengine.IftheengineisoperatedintheUnitedStatesorCanadaandtheenginelabelstates:“ThisenginecomplieswithUSEPAregulations
fornonroadandstationarydieselengines”,or“ThisenginecomplieswithUSEPAregulationsforstationaryemergencydieselengines”,referto
the“U.S.andCanadaEmissionControlWarrantyStatement.”IftheengineisoperatedinCalifornia,andtheenginelabelstates:“Thisengine
complieswithUSEPAandCARBregulationsfornonroaddieselengines”alsorefertothe“CaliforniaEmissionsControlWarrantyStatement.”
Warrantiesstatedonthiscerticatereferonlytoemissions-relatedpartsandcomponentsofyourengine.Thecompleteenginewarranty,less
emission-relatedpartsandcomponents,isprovidedseparately.Ifyouhaveanyquestionsaboutyourwarrantyrightsandresponsibilities,
youshouldcontactJohnDeereat1-319-292-5400.
CALIFORNIAEMISSIONSCONTROLWARRANTYSTATEMENT :
TheCaliforniaAirResourcesBoard(CARB)ispleasedtoexplaintheemission-controlsystemwarrantyon2019through2021off-roaddiesel
engines.InCalifornia,newoff-roadenginesmustbedesigned,builtandequippedtomeettheState’sstringentanti-smogstandards.JohnDeere
mustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftimelistedbelowprovidedtherehasbeennoabuse,neglector
impropermaintenanceofyourengine.
Youremissioncontrolsystemmayincludepartssuchasthefuelinjectionsystemandtheairinductionsystem.Alsoincludedmaybehoses,belts,
connectorsandotheremission-relatedassemblies.
JohnDeerewarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthisoff-roaddieselenginewasdesigned,built,andequipped
soastoconformatthetimeofsalewithallapplicableregulationsadoptedbyCARBandisfreefromdefectsinmaterialsandworkmanshipwhich
wouldcausethefailureofawarrantedparttobeidenticalinallmaterialrespectstothepartasdescribedinJohnDeere'sapplicationforcertication
foraperiodofveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror3,000hoursofoperation,whicheveroccursrstforall
enginesratedat19kWandgreater.Intheabsenceofadevicetomeasurehoursofuse,theengineshallbewarrantedforaperiodofveyears.
EMISSIONSWARRANTYEXCLUSIONS:
JohnDeeremaydenywarrantyclaimsforfailurescausedbytheuseofanadd-onormodiedpartwhichhasnotbeenexemptedbytheCARB.A
modiedpartisanaftermarketpartintendedtoreplaceanoriginalemission-relatedpartwhichisnotfunctionallyidenticalinallrespectsand
whichinanywayaffectsemissions.Anadd-onpartisanyaftermarketpartwhichisnotamodiedpartorareplacementpart.
InnoeventwillJohnDeere,anyauthorizedenginedistributor,dealer,orrepairfacility,oranycompanyafliatedwithJohnDeerebeliable
forincidentalorconsequentialdamage.
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Introduction
ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-2/8
JOHNDEERE'SWARRANTYRESPONSIBILITY:
Whereawarrantableconditionexists,JohnDeerewillrepairorreplace,asitelects,youroff-roaddieselengineatnocosttoyou,including
diagnosis,partsorlabor.Warrantycoverageissubjecttothelimitationsandexclusionssetforthherein.Theoff-roaddieselengineiswarranted
foraperiodofveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror3,000hoursofoperation,whicheveroccursrst.The
followingareemissions-relatedparts:
AirInductionSystem
•Intakemanifold
•Turbocharger
•Chargeaircooler
FuelMeteringsystem
•Fuelinjectionsystem
ExhaustGasRecirculation
•EGRvalve
CatalystorThermalReactorSystems
•Catalyticconverter
•Exhaustmanifold
Emissioncontrollabels
ParticulateControls
•Anydeviceusedtocaptureparticulate
emissions
•Anydeviceusedintheregenerationofthe
capturingsystem
•Enclosuresandmanifolding
•SmokePuffLimiters
PositiveCrankcaseVentilation(PCV)System
•PCVvalve
•Oilllercap
AdvancedOxidesofNitrogen(NOx)Controls
•NOxabsorbersandcatalysts
SCRsystemsandureacontainers/dispensing
systems
MiscellaneousItemsusedinAboveSystems
•Electroniccontrolunits,sensors,actuators,
wiringharnesses,hoses,connectors,clamps,
ttings,gasket,mountinghardware
Anywarrantedemissions-relatedpartscheduledforreplacementasrequiredmaintenanceiswarrantedbyJohnDeerefortheperiodoftime
priortotherstscheduledreplacementpointforthepart.Anywarrantedemissions-relatedpartnotscheduledforreplacementasrequired
maintenanceorscheduledonlyforregularinspectioniswarrantedbyJohnDeereforthestatedwarrantyperiod.
OWNER'SWARRANTYRESPONSIBILITIES:
Astheoff-roaddieselengineowneryouareresponsiblefortheperformanceoftherequiredmaintenancelistedinyourOperator’sManual.John
Deererecommendsthattheownerretainallreceiptscoveringmaintenanceontheoff-roaddieselengine,butJohnDeerecannotdenywarranty
solelyforthelackofreceiptsorfortheowner’sfailuretoensuretheperformanceofallscheduledmaintenance.However,astheoff-roaddiesel
engineowner,youshouldbeawarethatJohnDeeremaydenyyouwarrantycoverageifyouroff-roaddieselengineoraparthasfaileddueto
abuse,neglect,impropermaintenanceorunapprovedmodications.
Theoff-roaddieselengineisdesignedtooperateondieselfuelasspeciedintheFuels,LubricantsandCoolantssectionintheOperators
Manual.Useofanyotherfuelmayresultintheenginenolongeroperatingincompliancewithapplicableemissionsrequirements.
Theownerisresponsibleforinitiatingthewarrantyprocess,andshouldpresentthemachinetothenearestauthorizedJohnDeeredealerassoon
asaproblemissuspected.ThewarrantyrepairsshouldbecompletedbytheauthorizedJohnDeeredealerasquicklyaspossible.
Emissionsregulationsrequirethecustomertobringtheunittoanauthorizedservicingdealerwhenwarrantyserviceisrequired.Asaresult,John
DeereisNOTliablefortravelormileageonemissionswarrantyservicecalls.
Emission_CI_CARB(01Feb17)
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Introduction
ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-3/8
Emissions Cont ro l Wa rra n ty S ta te m e n t 2019 th ro ug h 2021
DXLOGO V1 —UN—28AP R0 9
CALIFORNIA EMISSIO NS CONT ROL WAR RANTY S TATEMENT
YOUR WARR ANTY RIGHTS AND OBL IGATIONS
Todeter mine if the John Deer e engine qualifie s for the additional war ranties set forth below ,look for the “Emis s ion Cont rol In forma tio n” label loca te d
on the engine. If the engine is oper ated in the United States or Cana da and the engine label state s: “This engine complie s with US EPA re gula tions
for nonr oad and stati ona ry dies el engines”, or “This engine compl ies with US EPA re gulations for s ta tiona ry e me rge ncy dies el engines ”, re fer to the
“U.S. and Cana da Emis s ion Contr ol Warr anty Statement.” If the engine is oper ated in California, and the engine label s ta tes : “This engine complie s
with US EPA and CARB re gula tions for nonr oad dies e l engines” als o re fe r to the “Ca lifo rnia Emiss ions Cont rol Wa rra nty S ta te me nt.”
Warr anties stated on this certificate refe r only to emis sions -re la te d par ts and components of your engine. The co mp le te engine war ra nty, les s
emis sion -re la te d par ts and components, is pro vide d separate ly. If you have any questions about your war ra nty rights and re s p on s ibilitie s ,
you should contact John Deer e at 1-319 -292 -5400.
CALIFORNIA EMISSIO NS CONT ROL WARR ANTY S TATEMENT:
The California Air Resour ce s Board (CARB) is pleased to expl a in the emis sion -contr ol syste m war ra nty on 2019 through 2021 off-roa d dies el
engines. In California, new off-roa d engines must be desi gne d, built and equipped to meet the S ta te ’s s tringe nt ant i-smog s ta nda rds . J ohn Deer e
must war rant the emis sion control s ys te m on your engine for the per iods of time lis ted below provide d the re has been no abus e, neglec t or
improper maintenance of your engine.
Your emis sion control syste m may include par ts suc h a s the fuel injection s ys te m and the air induc tion s ys te m. Also included ma y be hos e s , belts,
connectors and other emis sion -re la te d ass emb lie s .
John Deer e war rants to the ultimat e pur ch a s e r and each subs e que nt pur cha s e r that this off-roa d dies e l engine was des igned, built, and equipped
so a s to conform a t the time of sal e with all applic able re gula tions adopted by CARB and is fre e from defe cts in ma terials and workmans hip which
would caus e the failure of a war ranted par t to be identic al in all mater ial res pe cts to the par t as de s cribe d in J ohn Deer e's applic a tion fo r ce rtifica tion
for a per iod of five years from the date the engine is deliver e d to a n ultima te pur cha s e r or 3,000 hour s of oper ation, whichev e r occurs first for all
engines ra te d a t 19 kW and gre a te r. In the absence of a devi ce to measur e hour s of use, the eng ine s ha ll be war ra nte d for a per iod of five ye a rs.
EMISSIO NS WARRANTY EXCL US IONS :
John Deer e may deny war ranty claims for failure s caus ed by the use of a n add -on or modified par t which has not been exe mpte d by the CARB. A
modified par t is an after market par t intended to re place an origina l emis sion -rela te d par t which is not functiona lly ident ica l in all respe cts and which
in any way a ffects emis sions . An add -on par t is any after market par t which is not a modified par t or a re place me nt par t.
In no event will John Deer e , any author ize d engine dis tributor, dealer , or repa ir facility, or any compa ny a ffilia ted with John Deer e be liable
for incidental or cons e que ntial damage .
RG29280—UN—02FEB17
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ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-4/8
RG29281—UN—27FEB17
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Introduction
ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-5/8
EmissionsControlWarrantyStatement2022through2024
DXLOGOV1—UN—28APR09
CALIFORNIAEMISSIONSCONTROLWARRANTYSTATEMENT
YOURWARRANTYRIGHTSANDOBLIGATIONS
TodetermineiftheJohnDeereenginequaliesfortheadditionalwarrantiessetforthbelow,lookforthe“EmissionControlInformation”labellocated
ontheengine.IftheengineisoperatedintheUnitedStatesorCanadaandtheenginelabelstates:“ThisenginecomplieswithUSEPAregulations
fornonroadandstationarydieselengines”,or“ThisenginecomplieswithUSEPAregulationsforstationaryemergencydieselengines”,refertothe
“U.S.andCanadaEmissionControlWarrantyStatement.”IftheengineisoperatedinCalifornia,andtheenginelabelstates:“Thisenginecomplies
withUSEPAandCaliforniaregulationsfornonroad/off-roaddieselengines”alsorefertothe“CaliforniaEmissionsControlWarrantyStatement.”
Warrantiesstatedonthiscerticatereferonlytoemissions-relatedpartsandcomponentsofyourengine.Thecompleteenginewarranty,less
emission-relatedpartsandcomponents,isprovidedseparately.Ifyouhaveanyquestionsaboutyourwarrantyrightsandresponsibilities,
youshouldcontactJohnDeereat1-319-292-5400.
CALIFORNIAEMISSIONSCONTROLWARRANTYSTATEMENT :
TheCaliforniaAirResourcesBoard(CARB)ispleasedtoexplaintheemission-controlsystemwarrantyon2022through2024off-roaddiesel
engines.InCalifornia,newoff-roadenginesmustbedesigned,builtandequippedtomeettheState’sstringentanti-smogstandards.JohnDeere
mustwarranttheemissioncontrolsystemonyourenginefortheperiodsoftimelistedbelowprovidedtherehasbeennoabuse,neglector
impropermaintenanceofyourengine.
Youremissioncontrolsystemmayincludepartssuchasthefuelinjectionsystemandtheairinductionsystem.Alsoincludedmaybehoses,belts,
connectorsandotheremission-relatedassemblies.
JohnDeerewarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthisoff-roaddieselenginewasdesigned,built,andequipped
soastoconformatthetimeofsalewithallapplicableregulationsadoptedbyCARB.JohnDeerewarrantsthatthisengineisfreefromdefectsin
materialsandworkmanshipwhichwouldcausethefailureofemissionswarrantiedpartstobeidenticalinallmaterialrespectstothepartas
describedinJohnDeere'sapplicationforcerticationforaperiodofveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror
3,000hoursofoperation,whicheveroccursrst.Thisappliestoallenginesratedat19kWandgreater.Intheabsenceofadevicetomeasure
hoursofuse,theengineshallbewarrantedforaperiodofveyears.
EMISSIONSWARRANTYEXCLUSIONS:
JohnDeeremaydenywarrantyclaimsforfailurescausedbytheuseofanadd-onormodiedpartwhichhasnotbeenexemptedbytheCARB.A
modiedpartisanaftermarketpartintendedtoreplaceanoriginalemission-relatedpartwhichisnotfunctionallyidenticalinallrespectsand
whichinanywayaffectsemissions.Anadd-onpartisanyaftermarketpartwhichisnotamodiedpartorareplacementpart.
InnoeventwillJohnDeere,anyauthorizedenginedistributor,dealer,orrepairfacility,oranycompanyafliatedwithJohnDeerebeliable
forincidentalorconsequentialdamage.
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Introduction
ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-6/8
JOHNDEERE'SWARRANTYRESPONSIBILITY:
Whereawarrantableconditionexists,JohnDeerewillrepairorreplace,asitelects,youroff-roaddieselengineatnocosttoyou,including
diagnosis,partsorlabor.Warrantycoverageissubjecttothelimitationsandexclusionssetforthherein.Theoff-roaddieselengineiswarranted
foraperiodofveyearsfromthedatetheengineisdeliveredtoanultimatepurchaseror3,000hoursofoperation,whicheveroccursrst.The
followingareemissions-relatedparts:
AirInductionSystem
•Intakemanifold
•Turbocharger
•Chargeaircooler
FuelMeteringsystem
•Fuelinjectionsystem
ExhaustGasRecirculation
•EGRvalve
CatalystorThermalReactorSystems
•Catalyticconverter
•Exhaustmanifold
Emissioncontrollabels
ParticulateControls
•Anydeviceusedtocaptureparticulate
emissions
•Anydeviceusedintheregenerationofthe
capturingsystem
•Enclosuresandmanifolding
•SmokePuffLimiters
PositiveCrankcaseVentilation(PCV)System
•PCVvalve
•Oilllercap
AdvancedOxidesofNitrogen(NOx)Controls
•NOxabsorbersandcatalysts
SCRsystemsandureacontainers/dispensing
systems
MiscellaneousItemsusedinAboveSystems
•Electroniccontrolunits,sensors,actuators,
wiringharnesses,hoses,connectors,clamps,
ttings,gasket,mountinghardware
Anywarrantedemissions-relatedpartscheduledforreplacementasrequiredmaintenanceiswarrantedbyJohnDeerefortheperiodoftime
priortotherstscheduledreplacementpointforthepart.Anywarrantedemissions-relatedpartnotscheduledforreplacementasrequired
maintenanceorscheduledonlyforregularinspectioniswarrantedbyJohnDeereforthestatedwarrantyperiod.
OWNER'SWARRANTYRESPONSIBILITIES:
Astheoff-roaddieselengineowneryouareresponsiblefortheperformanceoftherequiredmaintenancelistedinyourOperator’sManual.John
Deererecommendsthattheownerretainallreceiptscoveringmaintenanceontheoff-roaddieselengine,butJohnDeerecannotdenywarranty
solelyforthelackofreceiptsorfortheowner’sfailuretoensuretheperformanceofallscheduledmaintenance.However,astheoff-roaddiesel
engineowner,youshouldbeawarethatJohnDeeremaydenyyouwarrantycoverageifyouroff-roaddieselengineoraparthasfaileddueto
abuse,neglect,impropermaintenanceorunapprovedmodications.
Theoff-roaddieselengineisdesignedtooperateondieselfuelasspeciedintheFuels,LubricantsandCoolantssectionintheOperators
Manual.Useofanyotherfuelmayresultintheenginenolongeroperatingincompliancewithapplicableemissionsrequirements.
Theownerisresponsibleforinitiatingthewarrantyprocess,andshouldpresentthemachinetothenearestauthorizedJohnDeeredealerassoon
asaproblemissuspected.ThewarrantyrepairsshouldbecompletedbytheauthorizedJohnDeeredealerasquicklyaspossible.
Emissionsregulationsrequirethecustomertobringtheunittoanauthorizedservicingdealerwhenwarrantyserviceisrequired.Asaresult,John
DeereisNOTliablefortravelormileageonemissionswarrantyservicecalls.
Emission_CI_CARB(14Apr20)
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ContinuedonnextpageDX,EMISSIONS,CARB-19-26AUG20-7/8
RG32758—UN—19AUG20
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DX,EMISSIONS,CARB-19-26AUG20-8/8
RG32759—UN—19AUG20
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Introduction
ContinuedonnextpageTX,TM,FAX-19-03JUL01-1/2
TechnicalInformationFeedbackForm
Weneedyourhelptocontinuallyimproveourtechnical
publications.PleasecopythispageandFAXormailyour
comments,ideasandimprovements.
SENDTO:JohnDeereDubuqueWorks
18600SouthJohnDeereRoad
Attn:Publications,Dept.324
Dubuque,IA52004-0538
USA
FAX
NUMBER:
1-563-589-5800(USA)
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PageNumber:
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Introduction
TX,TM,FAX-19-03JUL01-2/2
EmailAddress:
THANKYOU!
092421
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Contents
Page
Safety—SafetyandOperatorConveniences
SafetyandOperatorConvenienceFeatures.....1-1-1
Safety—GeneralPrecautions
RecognizeSafetyInformation...........................1-2-1
FollowSafetyInstructions..................................1-2-1
OperateOnlyIfQualied...................................1-2-1
WearProtectiveEquipment...............................1-2-1
AvoidUnauthorizedMachineModications.......1-2-2
InspectMachine................................................1-2-2
StayClearofMovingParts................................1-2-2
AvoidHigh-PressureOils..................................1-2-3
AvoidHigh-PressureFluids...............................1-2-3
BewareofExhaustFumes................................1-2-4
PreventFires.....................................................1-2-4
PreventBatteryExplosions...............................1-2-4
HandleChemicalProductsSafely.....................1-2-5
DisposeofWasteProperly................................1-2-5
PrepareforEmergencies...................................1-2-5
Safety—OperatingPrecautions
UseStepsandHandholdsCorrectly.................1-3-1
StartOnlyFromOperator'sSeat.......................1-3-1
UseandMaintainSeatBelt...............................1-3-1
PreventUnintendedMachineMovement..........1-3-1
AvoidWorkSiteHazards...................................1-3-2
KeepRidersOffMachine..................................1-3-2
AvoidBackoverAccidents.................................1-3-3
AvoidMachineTipOverandMachine
Damage.........................................................1-3-3
UseSpecialCareWhenLiftingObjects............1-3-4
AddandOperateAttachmentsSafely...............1-3-4
KeeptheOperatorProtectiveStructure
(OPS)inPlace..............................................1-3-4
Safety—MaintenancePrecautions
ParkandPrepareforServiceSafely.................1-4-1
ServiceTiresSafely...........................................1-4-1
ServiceCoolingSystemSafely.........................1-4-2
RemovePaintBeforeWeldingorHeating.........1-4-2
MakeWeldingRepairsSafely...........................1-4-2
DriveMetalPinsSafely.....................................1-4-3
Safety—SafetySigns
SafetySigns......................................................1-5-1
Page
Operation—Operator'sStation
Pedals,Levers,andPanels...............................2-1-1
ControlLeverSwitches—RoadBuilder.............2-1-2
ControlLeverSwitches—LiveHeelGrapple.....2-1-2
ControlLeverSwitches—Articulated
Grapple/ValveInHead..................................2-1-3
MonitorPanel....................................................2-1-3
MonitorPanelFunctions....................................2-1-4
FrontSwitchPanel............................................2-1-5
FrontSwitchPanelFunctions............................2-1-6
SwitchPanel......................................................2-1-7
PilotControlShutoffLever.................................2-1-7
Horn...................................................................2-1-8
PowerBoostSwitch...........................................2-1-9
TravelAlarmandTravelAlarmCancelSwitch..2-1-9
CabHeaterandAirConditioner—Side
EntryCab....................................................2-1-10
SelectingDisplayBetweenCelsiusand
Fahrenheit—SideEntryCab.......................2-1-11
CabHeaterandAirConditioner—Rear
EntryCab....................................................2-1-11
OperatingtheAM/FMRadio............................2-1-12
SideEntryCabDoorHandles.........................2-1-12
SideEntryCabDoorReleaseLever...............2-1-12
RearEntryCabDoorHandles.........................2-1-13
SecondaryExit................................................2-1-14
AdjustingtheSeat...........................................2-1-15
FireExtinguisher..............................................2-1-16
HydraulicOilT ankPressureVent....................2-1-17
Operation—OperatingtheMachine
BeforeStartingWork.........................................2-2-1
Operator'sDailyMachineCheck
BeforeStarting..............................................2-2-1
EngineBreak-InPeriod.....................................2-2-2
StartingEngine..................................................2-2-2
ColdWeatherWarm-Up....................................2-2-4
TravelPedalsandLevers..................................2-2-5
ControlLevers—RoadBuilder...........................2-2-6
ControlLevers—LiveHeelGrapple...................2-2-7
ControlLevers—Processor...............................2-2-8
ControlLevers—Articulated
Grapple/ValveInHead..................................2-2-9
ControlLeverPatternOperation—Ma-
chineEquippedWithExcavatorFront.........2-2-10
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecicationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2021
DEERE&COMPANY
Moline,Illinois
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
PreviousEditions
Copyright©2004,2005,2006,2007,2008,2013
i
092421
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Contents
Page
BackhoeControlLeverPattern
Conversion—MachineEquipped
WithExcavatorFrontOnly—2054,2554.....2-2-11
BackhoeControlLeverPattern
Conversion—MachineEquipped
WithExcavatorFrontOnly—3554...............2-2-12
OperatingInWaterandMud...........................2-2-13
DrivingUpaSteeporSlipperySlope..............2-2-13
Lifting...............................................................2-2-13
LowerBoomWithEngine
Stopped—2054,2554.................................2-2-14
LowerBoomWithEngineStopped—3554......2-2-15
ParkingtheMachine........................................2-2-16
LoadingMachineOnaTrailer.........................2-2-16
CabTiltingProcedure......................................2-2-17
ShippingDimensions—2054Logger
RoadBuilderWith2.39m(7ft10
in.)TrackWidth,SideEntryCab.................2-2-19
ShippingDimensions—2054Logger
LiveHeelGrappleWith2.92m(9ft
7in.)TrackWidth,RearEntryCab.............2-2-20
ShippingDimensions—2054Logger
ArticulatedGrapple,RearEntryCab...........2-2-21
ShippingDimensions—2554Logger
RoadBuilder,SideEntryCab.....................2-2-23
ShippingDimensions—2554Logger
RoadBuilder—HighDrawbar,Side
EntryCab....................................................2-2-24
ShippingDimensions—2554Logger
LiveHeelGrapple,RearEntryCab.............2-2-25
ShippingDimensions—2554Logger
Butt-N-TopGrapple,RearEntryCab..........2-2-26
ShippingDimensions—3554Logger
RoadBuilder,SideEntryCab.....................2-2-27
ShippingDimensions—3554Logger
RoadBuilder—HighDrawbar,Side
EntryCab....................................................2-2-28
ShippingDimensions—3554Logger
LiveHeelGrapple,RearEntryCab.............2-2-29
ShippingDimensions—3554Logger
Butt-N-TopGrapple,RearEntryCab..........2-2-30
TowingMachine...............................................2-2-31
Maintenance—Machine
DieselFuel.........................................................3-1-1
BiodieselFuel....................................................3-1-2
LowSulfurDieselFuelConditioner...................3-1-3
TestingDieselFuel............................................3-1-3
HandlingandStoringDieselFuel......................3-1-3
AlternativeandSyntheticLubricants.................3-1-4
EngineBreak-InOil...........................................3-1-4
DieselEngineOil...............................................3-1-5
HydraulicOil......................................................3-1-5
SwingGearboxandTravelGearboxOils..........3-1-6
PumpGearboxOil.............................................3-1-6
Page
TrackAdjuster,WorkingToolPivot,
SwingBearing,andSwingBearing
GearGrease.................................................3-1-7
CabandRiserTiltPowerPackOil....................3-1-7
Maintenance—PeriodicMaintenance
ServiceMachineatSpeciedIntervals..............3-2-1
ChecktheHourMeterRegularly.......................3-2-1
PrepareMachineforMaintenance....................3-2-1
OpenAccessDoorsforService........................3-2-1
OpenEngineHoodforService..........................3-2-2
FuelTank...........................................................3-2-3
MaintenanceandRepairRecord
KeepingSystem............................................3-2-4
FluidAnalysisProgramTestKitsand
3-WayCoolantT estKit..................................3-2-4
PeriodicMaintenanceRecordKeeping
System..........................................................3-2-5
Maintenance—AsRequired
CleanFuelT ankInletScreen............................3-3-1
DrainFuelT ankSump.......................................3-3-1
CleanRadiatorAirInletScreen.........................3-3-2
DrainWaterSeparator—2054,2554.................3-3-2
BleedFuelSystem—2054,2554.......................3-3-3
DrainFuelFilter/WaterSeparator—3554..........3-3-3
BleedFuelSystem—3554.................................3-3-3
CleanDustUnloaderValve...............................3-3-5
CheckTrackSag...............................................3-3-5
AdjustTrackSag...............................................3-3-6
WindshieldWasherFluidLevel.........................3-3-6
ReplaceColdWeatherStartAidCan................3-3-7
CheckHydraulicOilLevelInCabTilt
PowerPack...................................................3-3-7
VentHydraulicOilT ankPressure......................3-3-8
ReplaceOilCoolerDebris
Screen—2054,2554.....................................3-3-8
Maintenance—Every10HoursorDaily
CheckEngineOilLevel.....................................3-4-1
CheckRecoveryT ankCoolantLevel.................3-4-2
CheckHydraulicT ankOilLevel.........................3-4-3
GreaseWorkingToolPivots..............................3-4-5
Maintenance—Every50Hours
GreaseSwingBearing.......................................3-5-1
Maintenance—AfterFirst50Hours
InspectandRe-T orqueTrackHardware............3-6-1
Maintenance—InitialService-250Hours
ChangeEngineBreak-InOiland
ReplaceFilter................................................3-7-1
Continuedonnextpage
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Page
Maintenance—Every250Hours
CheckSwingGearboxOilLevel........................3-8-1
DrainHydraulicT ankSump...............................3-8-1
CheckPumpDriveGearboxOilLevel...............3-8-2
CheckRadiatorCoolantLevel...........................3-8-3
CheckBatteryElectrolyteLevelandT erminals..3-8-4
CheckTravelGearboxOilLevel........................3-8-5
CleanorReplaceDustyPrimaryElement.........3-8-6
InspectandRe-T orqueTrackHardware............3-8-7
CleanSparkArrester(3554)..............................3-8-8
Maintenance—Every500Hours
ChangeEngineOilandReplaceFilter..............3-9-1
GreaseSwingBearingGear..............................3-9-2
ReplaceFinalFuelFilter—2054,2554..............3-9-3
ReplaceWaterSeparator—2054,2554............3-9-3
ReplaceFuelFilter/WaterSeparator—3554.....3-9-4
CheckAirIntakeHoses.....................................3-9-5
Maintenance—Every1000Hours
ChangeSwingGearboxOil.............................3-10-1
ReplaceHydraulicT ankOilFilter....................3-10-2
ReplacePilotSystemOilFilter........................3-10-4
ChangePumpDriveGearboxOil....................3-10-5
ReplaceAirCleanerElements........................3-10-6
ReplaceAirCleanerDustValve......................3-10-6
InspectFanBelt—2054,2554.........................3-10-7
InspectFanBelt—3554...................................3-10-8
Maintenance—Every2000Hours
DrainCoolingSystem—2054,2554................3-11-1
DrainCoolingSystem—3554..........................3-11-2
DieselEngineCoolant.....................................3-11-3
CoolingSystemFillandDeaeration
Procedure....................................................3-11-4
ChangeTravelGearboxOil.............................3-11-5
CleantheEngineCrankcase
VentilationTube...........................................3-11-5
AdjustEngineValveClearance.......................3-11-5
ReplaceHighPressureSupply
Filter—2054,2554.......................................3-11-6
ReplaceCaseDrainFilter—2054,2554..........3-11-6
ReplaceReturnOilFilter—2054,2554............3-11-7
Maintenance—Every4000Hours
ChangeHydraulicTankOil,Clean
SuctionScreen—2054,2554......................3-12-1
ChangeHydraulicTankOil,Clean
SuctionScreen—3554................................3-12-4
Maintenance—Every4500Hours
ReplaceEngineT orsionalDampener..............3-13-1
Page
Miscellaneous—Machine
DoNotServiceorAdjustInjection
NozzlesorHighPressureFuelPump...........4-1-1
DoNotServiceControlValves,
Cylinders,Pumps,orMotors.........................4-1-1
PrecautionsforAlternatorandRegulator..........4-1-1
DiagnosticDisplayUnit(DDU)Operation..........4-1-2
EngineDiagnosticTroubleCodes
(DTC)—2054,2554.......................................4-1-8
EngineDiagnosticTroubleCodes
(DTC)—3554...............................................4-1-10
UsingBoosterBatteries—24-VoltSystem.......4-1-12
Handling,Checking,andServicing
BatteriesCarefully.......................................4-1-13
UsingBatteryCharger.....................................4-1-14
ReplacingBatteries.........................................4-1-15
WeldingOnMachine.......................................4-1-16
CleantheMachineRegularly..........................4-1-16
CheckandCleanWindshieldRegularly..........4-1-16
Adding12—VoltAccessories..........................4-1-17
ReplacingFuses..............................................4-1-18
DrainAirCompressorAccumulator.................4-1-21
AdjustingBuckettoArmJoint..........................4-1-22
TrackSagGeneralInformation.......................4-1-23
UniedInchBoltandScrewTorqueValues.....4-1-24
MetricBoltandScrewT orqueValues..............4-1-25
Miscellaneous—OperationalCheckout
OperationalCheckout........................................4-2-1
Miscellaneous—Troubleshooting
UsingTroubleshootingCharts...........................4-3-1
Engine...............................................................4-3-2
ElectricalSystem...............................................4-3-5
FrontAttachmentsElectricalControls
(LiveHeelGrapple,Thumb)..........................4-3-7
HydraulicSystem...............................................4-3-8
Miscellaneous—Storage
PrepareMachineforStorage............................4-4-1
MonthlyStorageProcedure...............................4-4-1
Miscellaneous—SerialNumbers
RecordProductIdenticationNumber(PIN).....4-5-1
RecordEngineSerialNumber—2054,2554.....4-5-1
RecordEngineSerialNumber—3554...............4-5-1
RecordTravelMotorSerialNumbers................4-5-2
RecordSwingMotorSerialNumber..................4-5-2
KeepProofofOwnership..................................4-5-2
KeepMachinesSecure.....................................4-5-3
Miscellaneous—Specications
EngineSpecications........................................4-6-1
DrainandRellCapacities................................4-6-3
Continuedonnextpage
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2054LoggerRoadBuilder—Machine
Specications................................................4-6-5
2054LoggerLiveHeel
Grapple—MachineSpecications.................4-6-7
2054LoggerArticulated
Grapple—MachineSpecications.................4-6-9
2054LoggerRoadBuilder—Working
Ranges........................................................4-6-11
2054LoggerLiveHeel
Grapple—WorkingRanges.........................4-6-12
2054LoggerArticulated
Grapple—WorkingRanges.........................4-6-13
2054LoggerRoadBuilder—Lift
Capacity,kg(lb)..........................................4-6-14
2054LoggerLiveHeelGrapple,9ft2
in.TrackWidth—LiftCapacity,kg(lb).........4-6-15
2054LoggerLiveHeelGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb).........4-6-16
2054LoggerArticulatedGrapple,9ft2
in.TrackWidth—LiftCapacity,kg(lb).........4-6-17
2054LoggerArticulatedGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb).........4-6-18
2554LoggerRoadBuilder—Machine
Specications..............................................4-6-19
2554LoggerLiveHeel
Grapple—MachineSpecications...............4-6-21
2554LoggerButt-N-Top
Grapple—MachineSpecications...............4-6-23
2554LoggerRoadBuilder,9ft9in.
Arm—WorkingRanges...............................4-6-25
2554LoggerRoadBuilder,10ft2in.
Arm—WorkingRanges...............................4-6-26
2554LoggerLiveHeel
Grapple—WorkingRanges.........................4-6-27
2554LoggerButt-N-Top
Grapple—WorkingRanges.........................4-6-28
2554LoggerRoadBuilder—Lift
Capacity,kg(lb)..........................................4-6-29
2554LoggerRoadBuilder,High
Drawbar—LiftCapacity,kg(lb)...................4-6-30
2554LoggerLiveHeelGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb).........4-6-31
2554LoggerArticulatedGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb)........4-6-33
3554LoggerRoadBuilder—Machine
Specications..............................................4-6-34
3554LoggerLiveHeel
Grapple—MachineSpecications...............4-6-36
3554LoggerButt-N-Top
Grapple—MachineSpecications...............4-6-38
3554LoggerLiveHeel
Grapple—WorkingRanges.........................4-6-40
3554LoggerButt-N-Top
Grapple—WorkingRanges.........................4-6-41
3554LoggerRoadBuilder—Lift
Capacity,kg(lb)..........................................4-6-42
3554LoggerLiveHeelGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb).........4-6-43
Page
3554LoggerArticulatedGrapple,9ft7
in.TrackWidth—LiftCapacity,kg(lb)........4-6-45
iv
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Safety—SafetyandOperatorConveniences
DW90712,0000731-19-05FEB08-1/1
SafetyandOperatorConvenienceFeatures
T145984—UN—21NOV01
Pleaserememberthattheoperatoristhekeyto
preventingaccidents.
1.Seatbelt.Aseatbeltisprovidedfortheoperator.
2.OPSProtection.Integratedoperatorprotection
structure.Fullyenclosesandprotectsoperator.Meets
localrequirementsandmatchesworksituations.
3.SecondaryExit.Therearwindowprovidesalargeexit
pathifthecabdoorisblockedinanemergencysituation.
4.PilotControlShut-Off.Alevernearthecabexit
remindstheoperatortodeactivatehydraulicfunctions
beforeleavingthemachine.
5.Steps.Wide,slip-resistantstepsmakeentryandexit
easier.Stepsalsoprovideaplacetocleanshoes.
6.EngineFanGuard.Asecondaryfanguardinside
theenginecompartmenthelpspreventcontactwiththe
enginefanblades.
7.BypassStartProtection.Shieldingoverthestarter
helpspreventdangerousbypassstarting.
8.TravelAlarm.Alertsbystandersofmachinemovement
whentraveling.
9.SwingBrake.Swingbrakeengagesautomatically
whentheswingisnotoperated.Helpssecure
upperstructurewhentransportingthemachine.
10.FireExtinguisher.Areextinguisherislocatedinthe
cabasstandardequipment.
11.Handholds.Large,convenientlyplacedhandholds
makeiteasytoenterorexittheoperator'sstationor
servicearea.
1-1-1
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Safety—GeneralPrecautions
TX03679,00016CC-19-03JAN07-1/1
TX14740,0000019-19-10JAN07-1/1
TX03679,00016FA-19-03JAN07-1/1
TX03679,00016D0-19-03JAN07-1/1
RecognizeSafetyInformation
Thisisthesafetyalertsymbol.Whenthissymbolis
noticedonthemachineorinthismanual,bealertfor
thepotentialofpersonalinjury.
Followtheprecautionsandsafeoperatingpractices
highlightedbythissymbol.
Asignalword—DANGER,WARNING,orCAUTION—
isusedwiththesafetyalertsymbol.DANGERidenties
themostserioushazards.
Onthemachine,DANGERsignsareredincolor,
WARNINGsignsareorange,andCAUTIONsignsare
yellow.DANGERandWARNINGsignsarelocatednear
specichazards.GeneralprecautionsareonCAUTION
labels.
T133555—UN—15APR13T133588—19—28AUG00
FollowSafetyInstructions
Readthesafetymessagesinthismanualandonthe
machine.Followthesewarningsandinstructionscarefully.
Reviewthemfrequently.
Keepsafetysignsingoodcondition.
Besurenewequipmentcomponentsandrepairparts
includethecurrentsafetysigns.
Besurealloperatorsofthismachineunderstandevery
safetymessage.Replaceoperator'smanualandsafety
signsimmediatelyifmissingordamaged.Replacement
safetysignsareavailablefromyourauthorizeddealer.
OperateOnlyIfQualied
Donotoperatethismachineunlesstheoperator'smanual
hasbeenreadcarefully,andyouhavebeenqualiedby
supervisedtrainingandinstruction.
Operatorshouldbefamiliarwiththejobsiteand
surroundingsbeforeoperating.Tryallcontrolsand
machinefunctionswiththemachineinanopenarea
beforestartingtowork.
Knowandobserveallsafetyrulesthatmayapplytoevery
worksituationandworksite.
WearProtectiveEquipment
Guardagainstinjuryfromyingpiecesofmetalordebris;
weargogglesorsafetyglasses.
Wearclosettingclothingandsafetyequipment
appropriatetothejob.
Prolongedexposuretoloudnoisecancauseimpairment
orlossofhearing.Wearsuitablehearingprotectionsuch
asearmuffsorearplugstoprotectagainstobjectionable
oruncomfortableloudnoises.
TS206—UN—15APR13
1-2-1
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2
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