WS XPac Quick reference guide
Hydraulic Pressing Tool for cordless screwdrivers
Assembly- / Operating Instruction
© Wieländer+Schill 2
Directory
1.1. Notes regarding this manual 3
1.2. Explanation of symbols 3
1.3. Marking 4
2.1 Operating mode 4
2.2 Technical specications 6
2.3 Technical data
XPac
6
2.4 Safety advice and basic principles on how to use the
XPac
7
2.5 Maintenance 8
2.6 Warranty 8
3.1 Connecting and adjusting the XPac 9
3.2 Assembling the C-arm 12
3.3 Example: Mounting the mandrel and die 13
4.1 Put out of operation and storage 14
4.2 Cleaning and maintenance 16
5.1 International service and repair partners 17
1
2
3
4
5
3XPac
Notice
Legislation stipulates that workers handling hy-
draulic driven riveting tools must be trained and
instructed. The training and instruction must be
carried out by a Wieländer+Schill instructor or an
ocially authorized W+S representative.
State-of-the-art technology
This riveting tool represents state-of-the art tech-
nology. To ensure the functionality of the equip-
ment, it must be operated in a proper and safe
manner.
1.1 Notes regarding this manual Handling
All handling necessary to ensure correct operati-
on is described in the instruction manual. No work
method other than that expressly approved by the
manufacturer may be used.
Faults
In the event of a fault, the user may only carry out
repair work for the faults for which the relevant
maintenance process is described in this manual.
1.2 Explanation of symbols
There are some sections of this manual that use internationally known warning symbols, warning notes
and general instructional symbols.
The individual symbols are explained below. Follow all instructions and safety advice..
Observe instruction
manual
Observe general
instructions
Wear face mask
Wear gloves
Warning!
General source of danger
Warning!
Hand could become trapped
Warning!
Fingers could become
trapped
Warning!
Danger of environmental
contamination
Warning!
System under pressure
Please note the
following!
Read the instruction manual
Read the instruction manual carefully before using the riveting tool
Arrow to clarify
compression
Arrow showing directionn
Audibly engage
Note arrow
1
© Wieländer+Schill 4
A Type designation
BSerial number and
manufacturing date
CVerication code
DForce range
E recommended rpm
cordless screwdriver
1.3 Marking
2.1 Operating mode
Marking on the
XPac
The XPac is a mechanically and hydraulically driven pressing device for a wide range of applica-
tions that require a high pressing force of up to 80 kN or 8t.
A commercially available cordless screwdriver of medium power class serves as drive unit.
The rotation energy of the cordless screwdriver activates a high-pressure pump, which activates a
high-pressure cylinder via a pressure control valve.
A full stroke pressure control valve switches o the tool at a preset pressure when the preset end
force is reached.
A manually operated relief valve moves the high pressure cylinder back into its Return to original
position.
A
B
D
C
E
Abb. 1.3.a
2
5XPac
The pressing force of the device is directly adjustable with the rotary knob.
The display means:
Relief lever
Locking ring
Mounting
C-arm
Pressure
control knob
Torque arm
Locking bolt
The pressure control knob of the
XPac
allows for the setting of the operating
pressure and therefore the working pres-
sure.
Before each working operation, please
check the pressure setting at the
XPac
.
to
80 kN (8,0 t)
Maximum force
from
25 kN (2,5 t)
Minimum force
Tamper protection
Abb. 2.1.a
Abb. 2.1.b
Abb. 2.1.c Abb. 2.1.d
© Wieländer+Schill 6
Length 230 mm
Wide 63 mm
Height 130 mm
Height comp. 295 mm
Weight compl. 3,41 Kg
OIL capacity 60 ccm
Pressing force
25 kN - 80 kN
Cylinder stroke 25mm
Required speed 1250 - 1500 rpm
Required torque 12,5 Nm
Permissible hydraulic OIL Hydraulic OIL according to DIN 51524
AFT-OIL according to DIN 51562-2
Type HLP 22 - HLP 36
Viscosity of the OIL ca. 22 - 36 mm2/s bei 40°C
OIL lling capacity 60 ccm
Ambient temperature 5 - 50 C° / 41 - 122°F
Prescribed safety clothing Protective gloves, face mask
2.2 Technical Specications
2.3 Technical data XPac riveting system
7XPac
2.4 Safety instructions
The hydraulic tool kit is strictly approved
only for the purpose intended by the
manufacturer.
Only genuine accessories may be used.
Use of non-genuine tools or accessories
represents a major safety hazard.
Ensure that only trained and instructed
personnel use this equipment. Use of the
equipment by personnel that have not
been trained and instructed is prohibited.
Ensure that the instruction manual is
made available to operating personnel.
Observe the applicable national regulati-
ons for accident prevention.
Because metallic parts can break up and
y o with high energy if the tool is faulty
or operated incorrectly, protective gloves
and face mask must strictly be worn for
all applications of the equipment.
As a result there is a risk of severe physical
injury.
Never throw the tool or allow it to fall. Ne-
ver misuse the tool or let untrained per-
sonnel use it.
The tool must only be used in ambient
temperature of above 5 °C (41°F) and up
to maximum 50 °C (122°F).
The tool must never be used in potenti-
ally explosive areas.
Before starting work, always ensure that
the pressure regulator is set according to
the work requirements!
The manufacturer accepts no liability for
damage or injury caused by improper
repair or the use of replacement parts
made by other manufacturers..
© Wieländer+Schill 8
2.5 Maintenance
The tool’s hydraulic system must be kept
free of dirt and other contamination.
Foreign materials in the hydraulic oil can
cause the tool system to malfunction of
the unit and can therefore also cause in-
juries.
During maintenance and service work,
the instructions of the tool must be ob-
served.
2.6 Warranty
Basically this tool system is maintenance
free.
The hydraulic tools of Wielander + Schill come with a 12 month warranty against material and manu-
facturing defects. This does not cover normal wearing parts of the actuator and adapters.
The warranty period begins from the date of delivery, as specied on the invoice or delivery note.
The warranty is valid for the user / buyer provided that the tool is obtained from an authorized sales
outlet and is used as described in the instruction manual and for the purpose for which it was designed.
The warranty becomes invalid if the tool is used for purposes other than those for which it was designed.
In addition, the warranty becomes invalid if the tool is not used as described in the instruction
manual.
In the event of defect or fault, Wielander & Schill will only repair or replace faulty parts at its own discretion..
All service and maintenance work may
only be performed by trained and instruc-
ted technicians or by the manufacturer. If
you should have technical problems or
need a service technician please contact
the service number below:
Wieländer+Schill
Professionelle Karosserie-Spezialwerkzeuge
Neue Wiesen 8
D-78609 Tuningen
Telefon: +49 (0)7464 / 9898-0
Telefax: +49 (0)7464 / 9898-289
E-Mail: [email protected]
9XPac
ATTENTION!
Toavoidinjury,lockthecordlessscrewdri-
ver before connecting the
XPac
.
Insert the cordless screwdriver into the locking
ring of the
XPac
.
Before using the
XPac
, check the condition of the tool for any damage – for example oil leaka-
ge or loose components. Such damage could cause severe physical injuries during use.
Defective components or other damage must be repaired or replaced by qualied personnel.
Make sure that the XPac is always placed on a non-slip surface, stored safely and cannot fall
down
Make sure that the Power Pack
XPac
is set up in a work area that is free from heat sources
(max. 50 °C/ 120 °F), and free from corrosive liquids, greases and oils.
ATTENTION!
The drill chuck must never be opened or closed with the driven
cordless screwdriver!
3.1 Connecting and adjusting the XPac
The
XPac
is delivered as standard without a cordless screwdriver.
Use a commercially available cordless screwdriver to work with the
XPac
.
However, the device should have a minimum torque of 12.5 Nm.
Pre-mount the torque arm on the
XPac
.
Tighten the drill chuck by hand.
3
Abb. 3.1.a
Abb. 3.1.b
Abb. 3.1.c
Abb. 3.1.d
Bild 8
Bild von der XPress mit ausgeklapptem
Verriegelungshebel.
© Wieländer+Schill 10
Position the torque arm of the
XPac
on the cordless
screwdriver. Position the support elements on the battery wit-
hout play and tighten the knurled screws.
Setting on the cordless screwdriver.
ATTENTION!
No impact function
Select second gear for all applications.
(fast forward)
Torque adjustment to maximum.
Push the locking ring backwards over the drill
chuck. Tighten the locking ring with left thread rmly.
Also tighten the knurled screw of the torque arm at
the top of the
XPac
.
Abb. 3.1.h
Abb. 3.1.g
Abb. 3.1.j
Abb. 3.1.e
Abb. 3.1.f
Abb. 3.1.i
This manual suits for next models
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